Fonoun Teb Rastak. Service Manual. Persian Gulf

Transcription

1 Fonoun Teb Rastak Service Manual Persian Gulf

2 Section 00 Section 01 Section 02 Section 03 Section 04 Section 05 Section 06 Section 07 Section 08 Cover Index Revision list Specifications Operating Instructions Q&A end-user Q&A technical - not applicable Technical References Disassembly 1. Removing ground housing 2. Removing oscillator module 3. Removing vibrator (piezo transducer) 4. Removing fan 5. Removing controller module 6. Removing cover sensor module 7. Removing power supply 8. Removing EMC filter Section 09 Section 10 Reassembly Compliance check & Adjustments 1. Required equipment 2. Test conditions 3. Nebulisation rate test Section 11 Compliance check result form - not applicable Section 12 Troubleshooting table explanation Section 13 Troubleshooting table Section 14 Diagrams Section 15 Exploded view diagrams Section 16 Part list Reference sources: PTF (Product Technical File) Instruction manual Special marks: Note: Caution: Warning: Additional special information related to the subject. Indicates matters that may cause body injuries or material damage as reesult of incorrect handling. Indicates matters that may cause heavily body injuries or death or material damage as result of incorrect handling.

3 Document name: Revision: Date: Reason for change: Persian Gulf service manual Rev Initialrelease Persian Gulf s00 cover Rev Initialrelease Persian Gulf s01 index Rev Initialrelease Persian Gulf s02revisionlist Rev Initialrelease Persian Gulf s03 specifications Rev Initialrelease Persian Gulf s04 operating Initialrelease Rev instructions Persian Gulf s05q&aend-user Rev Initialrelease Persian Gulf s06q&atechnical Rev Initialrelease Persian Gulf s07 technical reference Rev Initialrelease Persian Gulf s08 disassembly Rev Initialrelease Persian Gulf s09 reassembly Rev Initialrelease Persian Gulf s10 compliance check & Initialrelease Rev adjustments Persian Gulf s11 compliance check Initialrelease Notavailabel result form Persian Gulf s12 troubleshooting table Initialrelease Rev explanation Persian Gulf s13 troubleshooting table Rev Initialrelease Persian Gulf s14 diagrams Notavailabel Initialrelease Persian Gulf s15 exploded view Initialrelease Rev drawing Persian Gulf s16 parts list Rev Initialrelease

4 This device fulfils the provisions of the EC directive 93/42/EEC (Medical Device Directive). Product name : Fonoun Teb Rastak ultrasonic nebuliser Model : Persian Gulf Product class : IIa Power source : V~, 50-60Hz Power consumption : 55VA Fuse : 2 x T2A L250V Class of electric protection : I, Tip B Electric emision : Compliant to EN Sound noise level : <35dBA Ultrasonic frequency : 1.7MHz Nebulisation rate* : 0-3ml,adjustable Particle size : μm Air volume : Maximum 20 l/min Amount of cooling water : 300 ml Capacityof medication cup : 150 ml (min. 5 ml) Real time clock backup battery : CR2032, 3V External dimensions : 260 (W) x 250 (H) x 200 (D) mm Weight of the main unit : 1.8 kg Operating conditions : C ( F), 30-85% RH Storage conditions : 0-45 C ( F), 30-85% RH Accessories included : Inhalation hose (85cm), 1 child mask, 1 adult mask, 1 bacterial filter, mouthpiece, 3 medication cups, power cord, instruction manual (with warranty). Product lifetime : 7 years *Depend on medication used. - Specifications and appearance are subject to change for without prior notice. Simbols: = Class of electric protection: Type B = Warning: read the instruction manual carefully

5 Model : Persian Gulf Instruction manual Thank you very much for purchasing this Fonoun Teb Rastak ultrasonic Nebuliser. Be sure to read this instruction manual carefully before using the unit so that you can use it safely and correctly. Please keep this instruction manual always at hand for future reference. This unit is medical instrument. Be sure to use unit properly according to instructions given by medical professionals. Only use medications as prescribed And instructed by your doctor

6 Exemptions from liabilities Please understand that Fonoun Teb Rastak is not liable for the following: 1. Occurence of trouble and/or damage caused by the maintenance and/or repair conducted by other than Fonoun Teb Rastak or Fonoun Teb Rastak 's authorized dealer. 2. Trouble and/or damage of Fonoun Teb Rastak 's product caused by the product of other manufacturer not delivered by Fonoun Teb Rastak. 3. Trouble and/or damage caused by maintenance and/or repair using the repair part(s) not authorized by Fonoun Teb Rastak. 4. Trouble and/or damage caused as a result of not observing the Notes on Safety or operating method mentioned in this Instruction manual. 5. Deviation from the operating conditions of the unit mentioned in this Instruction manual including the power source and installation environment. 6. Trouble and/or damage caused as a result of modifying and/or improper repair of the product. 7. Trouble and/or damage caused by supreme forces such as fire, earthquake, flood or lighnting. 1. The contents of this Instruction manual are subject to change for improvement without prior notice. 2. The contents of this Instruction manual have been prepared with care and attention. However, if you find any omission or error, plaese inform your local Fonoun Teb Rastak representative or dealer. 3. It is prohibited to copy all or a part of this Instruction manual without getting Fonoun Teb Rastak 's permission. Unless you use this Instruction manual for your personal (corporate) purpose, you are not allowed to use it without Fonoun Teb Rastak 's permission in accordance with the Copyright Act.

7 Notes on safety The warning signs and the sample icons shown here are listed for you to use this product safely and correctly as well as to prevent the risk of injury to you and others. Theiconsandmeaningsareasfollows: Warning sign Warning Caution Contents Indicates matters in which the possibility of death or severe bodily injury may arise as a result of incorrect handling. Indicates matters in which bodily injury or material damage* may arise as a result of incorrect handling. * Material damage refers to a wide range of damage involving your house, household goods, domestic animals, and pets. The icon indicates caution (including warning and danger). Matters involving actual caution are indicated by statements or pictures in or near. The icon indicates prohibitions (what you cannot do). Matters involving specific prohibitions are indicated by text or pictures shown in or near. Examples of signs Thepictured icon refers to caution for flammability. Thepictured icon refers to prohibition to disassemble. Thepictured icon refers to caution for electric shock The pictured icon refers to general prohibition. The icon indicates something that is compulsory (must be observed at any time). Matters involving specific compulsory actions are indicated by statements or pictures shown in or near. Thepictured icon refers to general compulsion. Thepictured icon refers to unplugging the power plug. Warning Only use medications as prescribed and instructed by your doctor. Your physical condition may change for the worse. Whenyouusetheunitforthefirsttimeafterpurchasingitorafterhavingnotuseditforalongtime,besureto clean and disinfect it. Miscellaneous types of bacteria may propagate and you may get infected. Clean and disinfect the medication cup, medication cup cover, mouthpiece and inhalation hose, each time the unit is used. Miscellaneous bacteria may propagate and you may become infected. If the unit is going to be used by more than one person, prepare a disinfected medication cup, medication cup cover, mouthpiece and inhalation hose, for each person before using it. This will prevent cross-infection. Be sure to immediately dry the cleaned and disinfected parts, then store them in a dry place in order to prevent them from getting contaminated in the future. In case of any problem with your nebuliser please contact your local Fonoun Teb Rastak service representative (address Do not use this device in vicinity of flammable gases nor in high risk of explosion areas. It is permitted to nebulise only non flammable liquids. Do not use this device in combination with ventilation equipment. * The pressure in the ventilation system may reduce significantly. When assembling the cleaned, disinfected, and dried parts, do not touch the places where the medication and the nebulized medication pass through directly with your hands to prevent possible infection. Do not make any contact with the vibrator while the power plug is plugged into the electric outlet. You may suffer electric shock or injure yourself. Do not plug in or pull the power plug from the electric outlet with wet hands. You may suffer electric shock or injure yourself. Do not wash the main unit with water, or splash water to the power source, do not use the nebuliser while you are in bath or having a shower, never submerge the nebuliser in water. Short circuit may occur in the unit or you may suffer electric shock.

8 Warning Unit is intented for inhalation by concentrated medicaments or water soluted medicaments. If you try some other kind of solvent except water there are possibilities of damaging parts of unit or abnormal functioning of unit. Wash off the remaining medication in the parts thoroughly with water. If you inhale with the remaining medication, your physical condition may change for the worse. If the nebulisation parts have already become dirty before using the unit, clean them first before use. If the medication remains in the nebulisation unit, your physical condition may change for the worse. Disinfect unit by disinfectant and thorougly rinse remaining disinfectant by water. If you inhale remaining disinfectant, your physical condition may change for the worse. Replace the water in the water tank each time you use the unit. A dirty vibrator may cause lower nebulization rate. If the medication is attached to the fan installation axis, wipe it off. Overheating may cause the motor to stop. Disposal of this product should be carried out in accordance with the national regulations for the disposal of electronic products. If you are not going to use the unit for a long time, be sure to unplug the power plug from the electric outlet. You may suffer electric shock or the unit may ignite due to electric leakage. Be sure to turn off the power and unplug the power plug from the electric outlet when you install, or remove the device, replace bacterial filter, fill in water, fill in medication, clean unit, repair unit or take care of the parts. You may suffer electric shock or injure yourself. Do not look into the nebulization section during nebulization. A large amount of medication may get into your eyes and cause injury. Do not operate the unit when the medication cup is empty. The unit may become overheated or damaged. Do not fill the water tank with the liquid other than water (tap water or distilled water). The vibrator will deteriorate and may be damaged. When parts are sterilised in an autoclave, make sure these parts do not directly contact the heater insidethe autoclave. *Asthetemperatureoftheheaterisveryhigh,thesepartsmaybemeltedordeformed. Do not use the power cord or the power plug if it is damaged, or do not plug the power cord into a loose electric outlet. You may suffer electric shock or the unit may be shorted or ignite. Do not scratch, tear, modify, forcibly bend, pull, twist, or bundle the power cord. Do not place a heavy material on the power cord. Keep power cord away from heated or hot surfaces. You may suffer electric shock or the unit may ignite due to short circuit because of deteriorated insulation. Do not disassemble, repair, or modify the unit. The unit may malfunction or cause injury. Contact your nearest Fonoun Teb Rastak service representative. Do not use a power cord other than the supplied one. The unit may ignite or you may suffer electric shock. Be sure to use the power source as specified on the device. The unit may ignite or you may suffer electric shock. Do not share the electric outlet with other electric appliances. The unit may ignite or you may suffer electric shock. To unplug the power plug from the electric outlet, do not pull the power cord, instead hold the power plug with your hand. Thepowercordmaybebrokenorshort-circuitedandcausefireoryoumaysufferelectricshock.

9 Do not use the unit for the purpose other than for inhalation. Do not use any parts other than the accessories or the optional parts listed in this Instruction Manual. Do not fill the medication cup with more than 150 ml medication or less than 5 ml. The unit may not nebulize. Do not move the unit while medication remains in the unit. Do not block the air ventilation holes at the rear side of the nebuliser. Place the nebuliser on a flat and stable surface during operation. Do not apply strong shocks to or drop the main unit. Do not bend the inhalation hose. The medication may be pooled in the hose and the nebulization rate may be lowered. Do not inhale from the inhalation hose if the main unit is higher than your head. The medication may spill onto your face or clothes. Be careful not to damage the vibrator when cleaning the water tank of the main unit. Do not disinfect the unit by boiling in a microwave oven. After cleaning and disinfecting the parts, assemble them after they are completely dried. Do not wipe the main unit with volatile chemicals, such as benzine or thinners. Although this nebuliser fulfils the provisions of the EMC (Electromagnetic Compatibility) directive, the use of it should be avoided in direct vicinity of other electric devices. Do not allow unsupervised children or infirm persons to use the unit. Before using the unit, be sure to confirm that the main unit operates normally and safely. How to handle faults or accidents If an equipment error occurs, immediately take the following measures: 1) Power-off the unit and unplug the power plug from the electric outlet. 2) Write Faulty-Do not use on the main unit so that it will not be used. 3)Contact the store where you purchased the unit or the nearest Fonoun Teb Rastak dealer.

10 Composition of the product

11 1 - nebuliser body 9 - medication cup cover 2 - touch sensitive screen 10 - water tank 3 - grip 11 - mainswitch 4 - medicationcupcoverfixinglever 12 - fuses 5 - bacterial filter 13 - power cable inlet 6 - filtercover 14 - draining hose 7 -medication cup holder 15 - inhalation hose holder 8 - medication cup Nebuliser Inhalation hose Powercord Two medication cups Mask for adults Mask for children Mouthpiece As the unit is a Class I electroshock protection type, be sure to use only the supplied power cord with an "earth".

12 Features of the product 1) The Persian Gulf transmits the energy of ultrasonic vibration from the vibrator located at the bottom of the water tank into water. 2) The ultrasonic vibration is transmitted to the medication in the medication cup through the water in the water tank. 3) The ultrasonic vibration emits medication from the medication cup (like a fountain) and this isdispersed asaerosol. 4) Air from the fan carries this nebulised medication out of the medication cup. 1. Easy to see LCD displays air volume, nebulisation rate, set time, day time and error location. The back-light illumination featured in the unit enables checking of the display in the dark. 2. There is touch sensitive surface over display. It allows easy interactive product operation. The unit has notification buzzer. The buzzer sounds when some of commands on display are touched. 3. The buzzer sounds when an error occurs or the time set of inhalation is completed. 4. With the use of touch display parameters of inhalation can be set easily and quickly. The unit can handle various inhalation therapies with the use of various optional parts.

13 How to prepare inhalation 1. Remove the nebulization chamber. Rotate clockwise medication cup cover fixing lever 4. Get by hand medication cup holder (non transparent plastic ring) 7 7located bellow medication cup cover and pull it upward. This way you will take away whole nebulization chamber. Note: Medication cup holder has three legs, so you can put it in stable position on the table. 2. Fill the cooling water. Fill the cooling water into water tank 10. The proper amount is approximately 300ml. Level of water shall be leveled with top of floating button. Recommended temperature of water is approximately 25 C (78.8 F). It is possible to use tap water, but use of distilled or demineralized water is recommended. Floating button in upper position Vibator plate 3. Assembly the nebulization chamber. Place nebulisation chamber onto water tank 10. Be careful to properly position medication cup cover into seat on filter cover 6.

14 4. Remove the medication cup cover. Grip medication cup cover 7 by one hand, and lift up medication cup cover 9 by another hand. 5. Place medication cup. Place medication cup 8 onto medication cup holder 7 (blue plastic ring). Note: Medication cup 8 is made form thin plastic. Be careful to not puncture or deform medication cup. 6. Fill medication into the medication cup. Fill medication in medication cup 8. Amount of medicament shall be between 5ml and 150 ml. 7. Closing medication cup. Attach medication cup cover 9 to main unit. Rotate medi-cation cup cover fixing lever 4 counterclockwise until top of lever is positioned overtopofmedicationcupcover9.

15 8. Attach the inhalation hose and the mouthpiece set. Gently mount inhalation hose on medication cup cover 9. Nose of medication cup cover shall penetrate inhalation hose 10mm approximately. 9. Attach unit to the power source. Check if power button 11 is in position (0). If power cord is not already connected, put one end of it into nebuliser 13 and opposite end to mains socket. 10. Turn on the power button Turn on power button 11 (position 1). Introduction page will be displayed on the screen 2 for few seconds. After that basic page will be displayed. Factory set start values are 10 minutes for duration of inhalation, and minimum for air volume and nebulisation rate.

16 How to inhale Unit is operated by pressing command buttons on LCD screen. If LCD is touched in area of some of the command buttons, unit will produce short sound. This way user has not only tactile, but also audible sense of operation. Note: For long and trouble free operation please do not touch LCD screen with tip of nails or sharp objects, only with finger tip. Unit can detect two succesive pressing of LCD screen only if time between two pressings is longer than 200ms, i.e. it can not detect fast pressings. Description of icons on LCD screen Button for set up of therapy duration. Therapy duration is displayed next to the button. Button for setting air volume. Air volume is displayed as bar graph next to the button. Buttons for setting nebulisation rate. Nebulisation rate is displayed as bar graph next to the button. Button for setup of beginning of therapy. Digits next to the button displays daytime or moment of inhalation beginning. Button for entering setup screen. Button for starting of therapy. Button for pausing of therapy. Button for therapy termination. Button for increasing value of selected parameter. Button for decreasing value of selected parameter. Bar graph for displaying air speed and nebulisation rate.

17 1. Tosetupbeginningoftherapy Unit has battery backed-up daytime clock, so it can operate even when unit is powered off. To set daytime press button. New screen will appear on LCD display. Press button. It will change color to. Time can be set by buttons "+" and "-". If you hold down buttons "+" or "-" for long time, daytime will change automatically. After daytime setting is finished press button. Basic page will be displayed again, and you should see current daytime in lower part of the screen. 2. To set up duration of therapy Press button. Button will change color to. Duration of therapy can be set by pressing button "+" or "- ". Maximum duration of therapy is 99 minutes. Duration oh therapy is displayed on the right side of button. 3. To set up nebulisation rate Press button. Button will change color to. Nebulisation rate can be set by pressing button "+" or "-". Nebulisation rate is displayed on the right side of button as bar graph. If bar graph displays smallest nebulisation rate and button "-" is pressed once more, instead of icon, will be displayed icon. It means that unit is adjusted for nebulisation of small dose of medication (doses smaller than 5ml). Duration of therapy will be erased from screen, because inhalation with small doses of medication is doing until whole amount of medication is nebulised. In this mode nebulisation rate can be set to one of eight levels. It is possible to exit small medication dose mode by pressing button "+" until bar graph is full and then pressing button "+" once more. 4. To set up air volume Press button. Button will change color to. Air volume can be set by pressing button "+" or "-". Air volume is displayed on the right side of button as bar graph. 5. To start up therapy Press button. Therapy will start up if there is enough water in water tank, medication cup cover is mounted and unit is not overheated. After start of therapy button will change shape to, and button to. If therapy with large dose of medication is selected, duration of therapy is starting to countdown. After time of therapy expire nebulisation will stop and notification buzzer will sound. It is possible to adjust nebulisation rate and air volume during therapy. It is not possible to adjust therapy duration nor nebulisation mode (small or large medication dose). If water level in tank is low, medication cup cover is not in place or unit is overheated therapy will not start and error desciption pictures will appear on the display.

18 Medication cup cover is missing or not properly placed Low water level Overheated nebulizer After correction of errors press button and start therapy again. If unit is overheated it is necessary to wait unit to cool down. Press button again. and start therapy 6. To pause therapy Therapy can be paused by pressing button. It will change shape to. Nebulisation and countdown will stop (therapy with large medication dose). Therapy can be continued at any moment by pressing the same button. Therapy duration will countdown starting from current value. 7. To terminate therapy Therapy can be interrupted at any moment by pressing button. Basic screen will appear on LCD display. Last set points for air volume and nebulisation rate will be displayed. Duration of therapy will return to the start value before therapy.

19 After inhalation 1. Turn off power button 11 (position 0). 2. Remove inhalation hose from medication cup cover. 3. Remove medication cup cover Discardtheremainingmedicationinmedicationcup8. 5. Drain cooling water from the water tank 10 via draining hose 14. Gently pull draining hose from hose holder, bend it in horizontal position and drain water to auxiliary tank. Wait until all water is drained, then lock draining hose into hose holder. Notes: - Do not bend draining hose in any direction different from that shown in the picture. Damage to draining hose may occur. - Volume of water inside water tank is about 300 ml. 6. Clean and disinfect the parts. Warning When assembling the cleaned, disinfected, and dried parts, do not touch the places where the medication and the nebulized medication pass through directly with your hands to prevent possible infection. Do not make any contact to the vibrator while the power plug is plugged into the electric outlet. You may suffer electric shock or injure yourself.

20 How to take care of product How to take care of bacterial filter Bacterial filter shall be replaced after 50 hours of work or less, if it becomes dirty or clogged (polluted air). To replace bacterial filter: 1. Rotate clockwise medication cup cover fixing lever 4 in rear position. 2. Remove medication cup cover 9 and medi- cation cup holder Remove filter cover 6 by moving up rear edge of filter cover, then move up left edge of filter cover. 4. Pull out old bacterial filter Insert new bacterial filter Mount filter cover Mount medication cup cover 9 and medi- cation cup holder Rotate counterclockwise medication cup cover fixing lever 4 in front position.

21 Cleaning and disinfection Cleaning of nebuliser Wipe any dirt from surface of nebuliser body with damp, disposable cloth. Remaining parts and accessories can be washed in solution of mild liquid detergent in warm or hot water. General advice Do not wipe the main unit with volatile chemicals, such as benzine or thinners. Do not damage the surface of the vibrator. Use surface disinfectans for disinfection. For reasons of material compatibility use disinfectans based on: aldehides quaternary ammonium compounds alcohol. Damage to parts of nebuliser may occur if disinfection is performed with materials based on: phenol compounds containing alkyl amines halogen-releasing compounds oxygen-releasing products strong organic acids. Surfaces of nebuliser and accessories: Wipe-disinfect using disposable cloth and Butaton 10 F, for instance. Follow manufacturer s instructions. Do not allow liquid to get into nebuliser. Disinfecting by disinfectant Do not immerse nebuliser into disinfectant. Medication cup holder, medication cup cover, medication cup cover sealing, inhalation hose, mouthpiece and inhalation masks can be disinfected by immersion in disinfectant. Different disinfectans have different anti-bacterial actions. Follow the instruction manual and the notes on each disinfectant. Necessary duration of parts immersion in the disinfectant differs with type of the disinfectant used. However, 30 to 60 minutes or longer is common.

22 After immersing the parts, wash them sufficiently with water and dry completely and promptly. Carefuly store the parts so that they are not reinfected. If a colored disinfectant solution such as Hibitane is used, some parts may be discolored with repeated use. However, it does not affect the nebulising properties. Disinfecting with damp heat Do not disinfect nebuliser with damp heat. Onlymedicationcupcover, medicationcupcoversealingandinhalationhosecanbedisinfectedwithdamp heat. Disinfect with damp heat (93 C / 10 minutes) in cleaning and disinfecting chamber using detergent only. Sterilizing Do not sterilize nebuliser. Only medication cup cover, medication cup cover sealing and inhalation hose can be sterilized in hot steam at 125 C in hot steam sterilizer. When parts are sterilised in an autoclave, make sure these parts do not directly contact the heater inside the autoclave. As the temperature of the heater is very high, these parts may be melted or deformed. Disinfection/cleaning at home Medication cup holder, medication cup cover, medication cup, inhalation hose and mouthpeace: Clean in warm water with detergent. Thoroughly rinse detergent with running water, and shake off excess water. Allow all parts to dry completely. Warning Be sure to immediately dry the cleaned and disinfected parts, then store them in order to prevent them from getting contaminated in the future. Miscellaneous types of bacteria may propagate and you may get infected. Do not wash the main unit with water, or splash water to the power source. Electric leakage may occur in the unit or you may suffer electric shock. Be sure to turn off the power and unplug the power plug from the electric outlet when you install, or remove the device, replace bacterial filter, fill in water, fill in medication, clean unit, repair unit or take care of the parts. You may suffer electric shock or injure yourself.

23 Troubleshooting Trouble Where to inspect How to correct The display does not illuminate Is the power plug securely plugged into the electric outlet? Plug the power plug in the electric outlet correctly. After starting of inhalation unit displays low level of water Is the water level in operating chamber leveled with top of Float Button? Fill the water up to the specified water level mark in the operating chamber. After starting of inhalation unitdisplaysmissingcover After starting of inhalation unitdisplays overheating The unit does not nebulise. The nebulisation rate is low. The nebulisation power is lowered. Nebulisation is unstable Is the medication cup correctly set to the main unit? Is the fan cover open? Are the ventilation orifices at the bottom of the nebuliser blocked? Is the medication cup correctly set to the main unit? Is the amount of medication in the medication cup too much? Is the inhalation hose bent and the medication pooled in the hose? Is the amount of medication in the medication cup too small? Is the amount of medication in the medication cup too much? Is the value of nebulisation rate set too low? Is the room temperature and/or water temperature too low? Is the medication cup dirty? Is bacterial filter clogged? Is the amount exceeding 150 ml? Are the air volume and the nebulisation rate set to the maximum level when the amount of medication is 150 ml? Set the medication cup correctly. Close the fan cover correctly. Remove obstacles from orificies. Wait unit to cool down. Set the medication cup correctly. Reduce the amount of medication to less than 150 ml. Adjust the bent hose correctly and drain the pooled medication. Increase the amount of medication tomorethan5ml. Reduce the amount of medication to less than 150 ml. Increase nebulisation rate by pressing "+" button on display. Operate the unit without medication for about 4 minutes, then use the unit. After cleaning the medication cup with the detergent, wash off the detergent sufficiently under running water before using the cup. Replace bacterial filter with new one. of medication Reduce the amount of medication to less than 150 ml. Adjust the nebulisation rate. If the unit does not operate normally after taking the above-mentioned measures, do not touch the internal mechanism and consult the store where you purchased the unit or the nearest Fonoun Teb Rastak dealer.

24 Specifications This device fulfils the provisions of the EC directive 93/42/EEC (Medical Device Directive). Product name : Fonoun Teb Rastak ultrasonic nebuliser Model : Persian Gulf Product class : IIa Power source : V~, 50-60Hz Power consumption : 55VA Fuse : 2xT2AL250V Class of electric protection : I, Tip B Electric emision : ComplianttoEN Sound noise level : <35dBA Ultrasonic frequency : 1.7MHz Nebulisation rate* : 0-3 ml, adjustable Particle size : μm Air volume : Maximum 20 l/min Amount of cooling water : 300 ml Capacity of medication cup : 150 ml (min. 5 ml) Real time clock backup battery : CR2032, 3V External dimensions : 260 (W) x 250 (H) x 200 (D) mm Weightofthemainunit : 1.8 kg Operating conditions : C ( F), 30-85% RH Storage conditions : 0-45 C ( F), 30-85% RH Accessories included : Inhalation hose (85cm), 1 child mask, 1 adult mask, 1 bacterial filter, mouthpiece, 3 medication cups, power cord, instruction manual (with warranty). Product lifetime : 7years *Depend on medication used. - Specifications and appearance are subject to change for without prior notice. Simbols: = Class of electric protection: Type B = Warning: read the instruction manual carefully

25 Spare parts

26 No. Keywords Question 1. Medication Can suspensions be nebulised from Persian Gulf? 2. Medication Can anti-biotics be nebulised from Persian Gulf? 3. No power The screen does not illuminate. What can be checked? 4. No output The unit does not nebulise. What can be checked? 5. Low output 6. Unstable output The nebulisation rate is low. What can be checked? Nebulisation is unstable. What can be checked? 7. General Where can I get more information on Fonoun Teb Rastak nebulisers and othe Fonoun Teb Rastak Answer Fortheanswers/suggestiosbelow, alwaysfollow the instructions within instruction manual! Since a suspension is a mix (not a solution!) of fine medication particles in a liquid, an ultrasonic nebuliser like the Persian Gulf will only vaporize the liquid and not the medication particles. Since high-volume ultrasonic nebulisers like Persian Gulf produce a high level of ultrasonic energy for the vaporization process, the chemical composition of (heat sensitive) anti-biotic medications may be negatively influenced. Check whether power plug is plugged into the electric mains outlet. Check that power switch at the rear side of the unit is set to the ON position. Check the lewel of water in water tank. Check if medication cup cover is correctly positioned. Checkifnebuliserisoverheated. Check that amount of medication in the medication cup is higher than 5ml, but lower than 150 ml. Check that no medication has collected in the hose,obstructingfreepassageofaerosol. Check that the hose is not bent. Check that no medication has collected in the hose,obstructingfreepassageofaerosol. Check that lower part of medication cup is not damaged or deformed. Check that bacterial filter is not clogged. Check that the value of Nebulisation rate adjustmen command or the Air volume command is not se too low. Check that room temperature, an/or the water tank temperature is not too low. Check that medication cup is not dirty. Check that amount of medication in the medication cup is lower than 150 ml. Visit Fonoun Teb Rastak on the internet at and find moreinformation on our products and distributors.

27 Fonoun Teb Rastak Persian Gulf basic principle: Vibrator (piezo-electric transducer) generates high-frequency vibrations (approx. 1.7 Milions/sec). Vibrations are transferred through the water to the medication (water also serves as coolingagent). The strong vibrations generate a column of liquid medication ( geyser ) and small particles are produced. The small particles are administered to the patient, supported by an air flow from a fan.

28 Warning: Always first remove the power plug from the mains socket before device is opened! Note: The value between brackets (e.g. 5) refers to the corresponding item in section 15, exploded view. Index: 1. Removing the ground housing (7) 2. Removing the Vibrator (piezo transducer) (23) 3. Removing the Fan 4. Removingthe Oscillator module (10) 5. Removing the Power Supply module (9) 6. Removing the EMC filter module (8) 7. Removing the Cover sensor module (20) 8. Removing the Temperature sensor module 9. Removing the Battery for Real Time Clock 10. Removing the Float switch (22) 11. Removing the Controller board 1. Removing the ground housing (7) (1) Remove the screws (25) of ground housing. (2) Disconnect cable connecting vibrator (23) and oscillator module (10). Photo 1 Photo 2 (3) Disconnect cable connecting Oscillator module (10) and Controller module (18). (4) Disconnect cable connecting Power jack (39) and EMC filter module (8). Photo 3 2. Removing the Vibrator (piezo transducer) (23)

29 (5) Remove nuts (38) and washers (37). (6) Remove the vibrator (23). 3. Removing the Fan (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Cut out cable tie. (3) Disconnect cable connecting fan and controller board. (4) Remove screws (33). (5) Remove fan module (19). Photo 4 Photo 5 (6) Remove screws. Photo 6 4. Removing Oscillator module (10) (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) With screw driver remove rubber corks (24) and screws (28). (3) Disconnect cable connecting Power Supply module (9) and Oscillator module (10). (4) Remove Oscilator module (10). Photo 8

30 5. Removing the Power Supply module (9) (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Disconnect cable connecting Power Supply module (9) and Oscillator module (10). (3) Disconnect cable connecting Power Supply module (9) and EMC filter module (8). Photo 9 (4) Remove screws. (5) Remove Power Supply module (9). Photo Removing the EMC filter module (8) (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Disconnect cable connecting Power Supply module (9) and EMC filter module (8). Photo 11 (3) Remove screws. (4) Remove EMC filter module (8). Photo Removing Cover sensor module (20) (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Cut cable ties. (3) Disconnect connector from controller board. (4) Remove screw. (5) Remove Cover sensor module (20). Photo 13

31 8. Removing Temeperature sensor module Note: Guide is applicable to older models of Persian Gulf with separate Temperature sensor module. Newer versions have temperature sensor integrated with Controller board. (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Disconnect cable connecting Temperature sensor module with Controller board. (3) Remove screw. (4) Remove Temperature sensor module. Photo 14 Note: It is not necessary to cut out cable ties to removetemperaturesensormodule. 9. Removing Battery for Real Time Clock (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Remove battery for RTC. Photo Removing the Float switch (22) (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Disconnect connecting wires from controller board. (3) Remove the big nut securing Float switch. (4) Remove Float switch. Photo Removing the Controller board (1) Perform steps 1.1, 1.2, 1.3 and 1.4. (2) Remove connectors with wiring from Controller board. Photo 17

32 (3) Unlock and disconnect ribbon cables for touch panel display. Photo 18 (4) Remove screws and remove controller board. Photo 19

33 Note: The value between brackets (e.g. 5) refers to the corresponding item in section 15, exploded view. Index: 1. Reassembly of the vibrator (piezo transducer) (23) 2. Reassembly of the Float switch (water level sensor) (22) 3. Reassembly of the Cover sensor module (20) 4. Reassembly of the Fan 5. ReassemblyoftheTemperaturesensormodule 6. ReassemblyoftheControllerboard 7. Reassemblyof the Oscillator module (10) 8. Reassembly of the EMC filter module (8) 9. Reassembly of the Power Supply module (9) 10. Reassemblyofthegroundhousing(7) 1. Reassembly of the Vibrator (piezo transducer) (23) (1) Insert screws (35) with rubber washers (36) in the holes. (2) Put the vibrator (23) in big hole. Photo 1 (3) Put metal washers (37) and nuts (38) over vibrator (23) and screws (35). Photo 2 2. Reassembly of the Float switch (22) (1) Insert Float switch and rubber seal in the hole. Photo 3

34 (2) Reassembly the big nut securing Float Photo 4 switch. (3) Reconnect wires to the controller board. 3. Reassembly of the Cover sensor module (20) (1) Reassembly screw. Cover sensor module and Photo 5 (2) Reconnect connector of the Cover sensor Photo 6 module to the Controller board. (3) Mount new cable ties. 4. Reassembly of the Fan (1) Mount the Fan onto the Fan carrier. Photo 7 (2) (3) Reassembly Fan module onto the F ront Photo 8 housing. Reassembly screws (33).

35 (4) (2) Reconnect motor connector Controller board. Mount new cable tie. to the Photo 9 5. Reassembly of the Temeperature sensor module Note: Guide is applicable to older models of Persian Gulf with separate Temperature sensor module. Newer versions have temperature sensor integrated with Controller board. (1) Reassembly Temperature sensor module and screw. Photo 10 (2) Reconnect connector of the Temperature sensor module to the Controller board. Photo Reassembly of the Controller board (1) Reassembly screws. Controller board and 4 Photo 12

36 (3) Reconnect ribon cables for touch panel and display and lock cables in connectors. Photo 13 (4) Reconnect Controller board to Float switch, Cover sensor module, Temperature sensor module (if it is external to controller board), Fan module and Oscillator module connection cable. Photo Reassembly of the Oscillator module (10) (1) Put Oscillator module in its place. Photo 15 (2) Reconnect cable connecting Power Supply module (9) and Oscillator module (10). Photo 16

37 (3) Screw two screws (28) to the oscillator heatsink. Cover screws (28) with two rubber corks (24). Photo Reassembly of the EMC filter module (8) (1) Reassembly EMC filter module and 2 screws. Photo 18 (2) Reconnect cable connecting Power Supply module (9) and EMC filter module (8). Photo Reassembly of the Power Supply module (9) (1) Reassembly Power Supply module and 4 screws. Photo 20 (2) Reconnect cable connecting Power Photo 21 Supply module (9) and EMC filter module (8). (3) Reconnect cable connecting Power Supply module (9) and Oscillator module (10).

38 10. Reassembly of the ground housing (7) (3) Reconnect cable connecting Oscillator module (10) and Controller module (18). (4) Reconnect cable connecting Power jack (39) and EMC filter module (8). Photo 22 (2) Resconnect cable connecting vibrator (23) and oscillator module (10). Photo 23 (1) Screw the screws (25) of ground housing. Photo 24

39 Index: 1. Requirements 2. Test conditions 3. Nebulisation rate test 4. Adjustments 1. Requirements: 1) Small cup (disposable coffee-cup), on which medication cup can be placed when wighting. 2) Stopwatch 3) Calibrated weigh scale (0-150 grams, 2 digits behind decimal point). 4) Air compressor (including oil-particles filter!) 5) Calculator 6) Distilled or demineralised water 7) Saline (0.9% NaCl solution) 2. Test conditions: 1) Ambient temperature: 15 to 35 C 2) Ambient humidity: 45 to 85 %RH 3) Atmospheric pressure: 860 to hpa 4) Power supply voltage: AC V 5) Power supply frequency: Hz 3. Nebulisation rate test: 1) Remove medication cup cover and medication cup from nebuliser. 2) Fill water tank with water until floating button is in uppermost position. 3) Placecofeecupontheweighscaleandswitchontheweighscale. 4) Place medication cup on the cofee cup (cofee cup acts as carrier of medication cup) and fill it with distilled water until the weight indicates approx. 100 grams (not critical). 5) Note this weight as W1. 6) Place medication cup including weighted water in the medication cup holder in the nebuliser, and place medication cup cover in place. Be careful not ot spoil any water! 7) Connect inhalation hose to medication cup cover/ Make sure the hose is dry. If required, use compressor to blow dry). 8) Connect the mains cable to the nebiuliser and to the mains. Switch on the nebuliser. 9) Adjust air volume and nebulisation rate commands to maximum value. 10) Adjust therapy duration to 3 minutes. 11) Press button and check that unit starts nebulisation. 12) heck that the inhalation hose is in a upwards, vertical position. 13) After 3 minutes nebuliser stops nebulisation and an audible signal (beep) is produced. 14) Switch off the main switch and remove mains cable form the unit and from the mains. 15) Hod the inhalation hose in a vertical position and move/shake it in such way so that big droplets return to the medication cup. 16) Remove the inhalation hose from medication cup cover. 17) Remove medication cup cover. 18) Take the medication cup from the medication cup holder and dry the exterior only of the medication cupbymeansofatissue.

40 19) Placecofeecupontheweighscaleandswitchoffandontheweighscale. 20) Place medication cup on the cofee cup. Be sure not to spoil any water! Read out hte weight. 21) Note this weight as W2. 22) Calculate the nebulisation rate (ml/min or mgr/min) from (W1 - W2) : 3 Nebulisation rate should be higher than 2.5 ml/min. If not, chech Persian Gulf and repair if necessary. 23) Empty the water tank. 24) Place nebuliser on its front side, enabling drying the interior of the water tank by means of a tissue. Use compressed air to finalize drying process. Use compressed ait ro dry the draining hose. 25) Dry all accessories and parts (medication cup holder, medication cup cover, medication cup, inhalation hose) by means of compressed air. 26) Let nebuliser and all parts air-dry for approx. half an hour. 27) Attach draining hose on the left side of nebuliser. 28) Place medication cup holder, medication cup and medication cup cover. 29) Put the unit and accessories in it s original package. 4. Adjustments: Pesian Gulf has no adjustments.

41 How to use the troubleshooting tables: Determine the symptom index and select the correct troubleshooting table. Follow the rows below that symptom starting with point "0.1" to determine what can be the cause of the symptom. Use the "Check" field to find out if the first possible cause is true or false. When the check is true follow up with he "Action(s)" field to resolve cause of this symptom. When the check is not true follow up with next possible cause (next row "0.2"). Continue this until the cause of the symptom is solved. Find special important instruction in "Remark" field. For more clarification see sample table. Symptom 0 Sampletable. Cause Check Action Remark 0.1 First possible cause of this symptom. 0.2 Second possible cause of this symptom. What to check if this is the cause of this symptom. If this is true, follow up with the action to resove the cause of this symptom. If it is not true, continue with (next) second possiblecause ofthissymptom. What to check if this is the cause of this symptom. If this is true, follow up with the action to resove the cause of this symptom. If it is not true, continue with next possible cause of this symptom The action that has to be taken to resolve this symptom. This can be repairing or replacing a part. (Item x) is referring to the spare parts catalog to identify the part of action The first action that can be made to resolve the cause of this symptom. When this action does not resolve the symptom continue with second action of the cause of this symptom The second action that may be taken to resolve the sause of this symptom. Special attention point regarding this cause, check or important actions.

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43 Symptom index: 1. When power switch is set to the "ON" position, display does not working. 2. No aerosol generated after pressing PLAY button. IMPORTANT: Since any (dis) assembly and repair of the Persian Gulf may affect the performance of the unit, it s performance must be checked according to section 08, "Compliance check procedure" after each (dis) assembly or repair. WARNING: Always first remove the power plug from the mains socket before you open the device! Note: For replacement of parts, follow the "dissasembly & reassembly" procedures in sections 08 and 09. The value between brackets (e.g. 5) refers to the corresponding item in the exploded view drawing, section 15.

44 Warning: 230VAC can be hazardous if in contact with human body; be careful! Remove the power plug from the mains socket before opening the unit. Symptom 1 When power switch is set to the "ON" position, display does not working. Cause Check Action Remark 1.1 Power cord defective or badly connected. 1.2 Blown fuse(s). Check fuses on rear of unit + fuse on Power Supply module (9). 1.3 EMC filter module (8) defective. 1.4 Power Supply module (9) defective. Check the power cord Replace power cord or reconnect power cord If fuse(s) defective, replace fuse(s). Refer to section 04, Operating instructions. Be sure to replace by same type of fuse. Refer to section 08: Disassembly. Refer to section 09: Reassembly Replace EMCfiltermodule(8). Refer to section 08: Disassembly. Refer to section 09: Reassembly Replace Power Supply module (9). Refer to section 08: Disassembly. Refer to section 09: Reassembly.

45 Warning: 230VAC can be hazardous if in contact with human body; be careful! Remove the power plug from the mains socket before opening the unit. Symptom 2 No aerosol generated after pressing PLAY button. Cause Check Action Remark 2.1 Fan blocked. Check that fan rottates freely Remove obstructions. Refer to section 08: Disassembly. (not blocked). Refer to section 09: Reassembly. 2.2 Fan defective. Check that fan rotates during inhalation In case not rotating, replace fan. Refer to section 08: Disassembly. Refer to section 09: Reassembly. 2.3 Vibrator (23) defective. Check by replacement Replacevibrator(23). Refer to section 08: Disassembly. Refer to section 09: Reassembly. 2.4 Oscillator module (10) Check by replacement Replace Oscillator module (10). Refer to section 08: Disassembly. defective. Refer to section 09: Reassembly.

46 D I A G R A M S

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56 Item no. Part no. Part description: Remarks: 1 Medication cup cover 2 Medication cup Set of 2 pcs. 3 Medication cup holder 4 Filter cover 5 Bacterial filter 6 Front housing 7 Ground housing 8 EMC filter module 9 Power Supply module 10 Oscillatormodule 11 Water tank 12 Medication cup cover fixing lever 13 Handle 14 Inhalation hose holder 15 Draining hose holder 16 Draining hose 17 Unionbandholder 18 Controller module 19 Fan module 20 Cover sensor module 21 Screen protective mask 22 Float switch 23 Vibrator (piezo transducer) 24 Rubber corks 25 Rubber leg 26 Tapping screws 4.2X16 27 Tapping screws 2.9X13 28 Screws M3X16 29 Tapping screws 2.9X16 30 Tapping screws 4.2X16 with washers 31 Tapping screw 4.2X19 with washer 32 Tapping screws 2.9X9.5 with washer 33 Tapping screws 2.9X Tapping screws 4.2X16 with washers 35 Hexagon socket set screws M3X12 stainless steel 36 Rubber washers 37 Washers 3mm 38 Nuts M3 39 Power jack