Automatic Food Sealing System
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1 Automatic Food Sealing System
2 contents the enterpack heat sealing system ready meals butchers & fresh food sandwiches, salads & delis take-away market how it works the enterpack machine film & heater sets machine specifications trays
3 the heat sealing system The Enterpack heat sealing system offers a broad range of sealing solutions to a wide range of food producers. Enterpack has developed an automatic system for heat sealed food distribution that is hygienic, functional and easy to use but also provides an economically efficient solution. At Enterpack we pride ourselves on understanding our customers needs in order to provide effective and efficient solutions. Whether you operate a commercial kitchen or a local delicatessen, when it comes to food distribution nothing is more important than the preservation of aroma and flavour while maintaining a perfect presentation. Enterpack has a comprehensive range of trays and film offering many opportunities for your business. The Enterpack machines have been designed with ease in mind, are user friendly, compact and very reliable. We have a range of heat resistant materials that can be frozen and then reheated in either a microwave or a conventional oven. Our heat sealed films are leak proof, ensuring trouble free transportation. Think of Enterpack as your business partner contributing and strengthening your business position. The Enterpack Solution Complete system Fully automatic 100% Leak proof Comprehensive 3 year warranty Perfect seal every time Easy to use - simply plug in and go Try before you buy Well trained helpful staff Huge range of trays Long lasting and durable Boosts sales Extends shelf life Many unique features Cost effective Very economical - low power usage Very little film waste Hygienic and easy to clean Obvious upgrade if already heat sealing 3
4 The wide range of trays and films has allowed us to increase our business with those who were previously unsure. However, we were sold on the reliability of the machines and the excellent after sales service, which is essential when we are working to tight deadlines with the supermarkets. Mike Hellaby - Hellaby Foods Did you know? The UK is the largest consumer of ready meals in Europe with 3.5bn of sales a year. 30% of adults in the UK eat a ready meal more than once a week. The first commercially produced ready meal was chilli con carni in Today, nearly a quarter of all ready meals sold are Indian style dishes. 4
5 ready meals There is no disputing the facts, the British love ready meals and Enterpack is your perfect partner to fulfil that desire. Whether you produce gourmet meals or family favourites there will be an Enterpack solution for you. Wide range of materials and tray sizes Freeze, microwave or heat in conventional oven Leak proof seal Perfect presentation Enterpack sealing films can be easy peel or weld and can easily withstand freezing and heating to 220ºc. When sealed the trays are leak free reducing wastage and giving peace of mind to your customers. For a perfect presentation, the film is cropped close to the tray giving that essentially professional finish. We at Enterpack understand that as the ready meal market continues to grow. Food producers are looking for alternative packing options. With local food very much in demand and regional dishes from all over the world influencing our taste buds, Enterpack provides a simple, low cost solution that enables food producers to expand their product range whilst keeping the financial outlay to an absolute minimum. Extend your range The Enterpack system seals a wide range of materials from Cpet and PP to foil and ovenable board. Cpet is still the most popular material with a temperature range of 40ºc to 220ºc, ideal for meals moving from the freezer straight into the microwave or oven. 5
6 Until recently we have been packing joints and cuts of meat which have sold really well. We ve now launched a new range of ready meals in foil trays and our customers love them. Sandy Crombie - Crombies of Edinburgh (Chairman of the Scottish Q Guild) 6
7 butchers & fresh food The versatility of the Enterpack system provides butchers and fresh food producers with a wide range of packaging options. Whether you have the need for supermarket quality packaging, 2.5kg catering packs, a tray which could be used as a roasting dish, leak free transit trays or simply a small sauce pot, there will be an Enterpack solution for you. Choice Convenience Presentation Simplicity Added value The Enterpack systems offers a wide range of PP trays that are ideal for products requiring a 100% leak free packaging solution. The trays have the added benefit of being freezable and microwaveable. Cpet and foil trays are ideal for products that require cooking in a conventional oven. And, they have the added benefits of giving products that upmarket look and feel. Our trays are more commonly sealed using weld film but there is a peel seal option for products requiring ease of access. We at Enterpack understand that customers are continually looking for more choice, value and convenience. Our broad range of trays enable you to expand your customer offer. For example, take one of our foil trays, add in a small joint with a few potatoes, vegetables and drop of oil. The customer has a roast dinner in it s own recyclable roasting dish! Not all customers understand the various cuts of meat and can find it daunting to visit their local butcher. Prepacked products will never replace the personal service and skills of the butcher but they do attract new customers that can be enticed into purchasing from the traditional butchers counter with friendly banter. The Enterpack machine is ideal for front of house use, it is very slick in its operation and adds an element of theatre to any shop. Once you have your new Enterpack machine adding new products to your range becomes easy. Tooling can be changed in less than 30 seconds and instantly a whole new range of products are available to your customers. It s not uncommon to see coleslaw and potato salads sitting along side the marinated BBQ packs in summer. The Enterpack system enables you to create and provide added value products such as stir fries and ready meals to your existing range. At Enterpack we see ourselves as your packaging partner swapping ideas and working through projects together. 7
8 Did you know? The 4th Earl of Sandwich is supposed to have invented the Sandwich around 1740, as a quick meal to prevent interruptions to his gambling sessions. UK consumers currently eat over 11 billion sandwiches per annum. Over 30% of sandwiches sold in the UK have some variety of chicken as the main filling. 8
9 sandwiches salads & delis Sandwich Sealing The sandwich market in the UK is huge and getting bigger, worth an estimated 3.5bn a year, by comparison it dwarfs the takeaway pizza market estimated at 1bn per year. The primary reason for this increased popularity is that a sandwich is considered a healthy option compared to just about any other kind of fast food. The UK has the largest pre-packed sandwich market in the world. Enterpack has taken the decision to follow the cardboard sandwich packaging trend and develop a system that gives a perfect seal and up to production + 3 days shelf life. Delicatessen Enterpack offers a full range of trays ideally suited to the delicatessen business. Whether it s a small round pot for olives or a large pot for salads, we ll have a solution. All trays can be sealed with either a strong weld film or an easy peel film. Both films are 100% leek proof, even if oil is left on the rim the tray will still seal due to the pressure exerted by the machine. The sealing process takes only a few seconds and is fully automatic allowing you to give your customer your utmost attention. Cardboard sandwich packs have been adopted by all the major supermarkets for their premium ranges. Cardboard offers excellent marketing opportunities and retailers have not been slow in using this medium to interact with their customers. Cardboard sandwich packs are perceived to be better quality than that of plastic and can usually command an increased selling price. Cardboard sandwich packaging can be more than twice the cost of plastic but when coupled with common sales increases of 20% is easily offset. Fully biodegradable options available. 9
10 Did you know? Chinese Food is the world s most popular cuisine. In the United States alone there are over 40,000 Chinese eateries - that's more than McDonald s has worldwide. Two thirds of all meals eaten out in the UK are Indian food and this is worth 3.2bn per year. Britain s first curry restaurant was opened in 1809 and was located in London s Portman Square. The most popular Indian dish is the tasty chicken tikka masala. The Enterpack machine was originally designed to enable Asian restaurants to provide their customers with a simple and effective method to take home their traditional soups and salads at the end of a meal. We use the Enterpack machine for both hot take-away food and ready meals and our customers have commented on how good the new packaging is. We are now considering having the film printed with our logo to promote our name. Arun Handa - Meyfil Hotel & Restaurant 10
11 take-away market The take-away market has always suffered the continual issue of product leakage. The Enterpack solution eliminates this problem. 100% leak proof counter top sealing solution Wide range of trays suitable for microwave and home freezing Unique ventilation device for sealing hot meals Branded films, cardboard sleeves and bands available Hot food can be quickly and easily sealed using peelable films. During the sealing process the machine gently perforates the film with a tiny hole allowing the product to vent steam, relieving pressure and preventing packaging distortion. The seal between the tray and the film remains completely leak proof, preventing spillage onto clothes and in cars. The entire menu can be packaged hot or cold, thanks to our wide choice of trays and films. In addition, the Enterpack solution is perfect for those restaurants looking to make a statement. The films are printable for added brand awareness, and for that final touch cardboard sleeves or bands give the quality feel that will make your restaurant stand apart from others. 11
12 How it works When we say automatic, we mean automatic. Once the machine has been turned on the operator does not touch the machine at all. The sealing cycle is activated by simply placing the filled tray on to the machine. Once the process is completed, the drawer automatically opens and the machine lifts the sealed tray for removal. The risk of cross contamination from operators is completely eliminated as there is no need for the operator to come into contact with the machine Machine turned on and ready to operate Place tray on pressure plate Machine self activates and drawer closes The tray is being sealed and the film trimmed Drawer opens and tray is raised ready to be removed by operator Professionally sealed tray 12
13 the machine About the machine The Enterpack system is unique, boasting many industry firsts. About the system Enterpack is a complete system comprising of machines, tooling, trays and films, plus much more; Fully automatic, no touch required to operate machine Hole piercing device for the venting of hot food Film is hygienically contained above machine with no risk of contamination 3 Year parts and labour warranty Colour coded films for easy recognition Very small footprint, no bulky compressors Highly presentable, front of house friendly Onsite demonstrations Over 400 tray variations available Dual ovenable CPET, Board and Foil trays can be sealed Huge range of microwavable trays available All trays can be frozen to -40ºc Range of films from peelable to weld with or without anti fogging properties Range of tooling off the shelf for immediate delivery 30 second tooling changes Very low energy consumption, can run up to 6 machines on one 13amp plug Heat only applied to seal, no heat applied to food in tray Onsite training included, including health and safety briefing Sealing capacities of trays per hour, up to 20,000 trays per month 13
14 Heater Sets Film At Enterpack we call the tooling the heater set, this comprises of a top cassette and a bottom plate. The heater set is essential as without it the machine cannot seal trays. The heater set guides the tray into the machine, seals it and then profile cuts the film around the edge of the tray. Every machine is provided with one heater set. Additional heater sets can be purchased to seal a wider range of trays. Heater sets are easy to change and with a little practice can be changed in less than 30 seconds, no screw drivers or allen keys are required. Enterpack offers a comprehensive range of high quality films. Options include peelable or weld, dual ovenable, anti fogging, perforated and printed. Enterpack films are uniquely contained within a food grade box for ultimate hygiene. The box simply sits on the top of the machine allowing the film to enter through a narrow slit at the bottom of the box. The film can be very easily loaded in a matter of seconds. All films are available with a custom print to personalise your product or enhance your brand awareness. Enterpack s ingenious heater set keeps film wastage to a minimum with typical waste running at between 3-5%. For more specialised requirements Enterpack offers fully biodegradable and gas permeable films. 14
15 film, heater sets & specifications EHQ-200 EHQ-350 EHQ-350S EHQ-350BL Width 304 mm 460 mm 460 mm 460 mm Depth (door closed) 354 mm 354 mm 354 mm 394 mm Depth (door open, max) 594 mm 654 mm 654 mm 654 mm Height (without film) 410 mm 410 mm 410 mm 410 mm Height (with film) 540 mm 540 mm n/a 540 mm Weight 17 kg 19 kg 19 kg 20 kg Voltage v/50Hz Power consumption max 570 w 750 w 1020 w 850 w Film width max 160 mm 310 mm n/a 310 mm Tray size max 135 x 180 mm 230 x 190 mm 100 x 200 mm 300 x 230 mm Speed (cycles per minute) Warranty 3 years 3 years 3 years 3 years Installation * Simply plug in and go * Install with 100 mm ventilation gap to rear. We make every effort to verify the technical details given to us from the manufacturer. We cannot be held responsible for errors or omissions in the contents of this brochure. 15
16 PRW mm Ø PRW Clear 90 mm Ø PRW mm Ø 70 mm deep PRW mm Ø PRW Clear 110 mm Ø PP FOOD TRAYS PRW mm Ø PSW x 100 mm PSW x 100 mm 70 mm deep PSW Clear 100 x 100 mm 70 mm deep PSW x 120 mm PSW A 4 Compartments 150 x 150 mm PSW A Clear 4 Compartments 150 x 150 mm PSW x 150 mm 30 mm deep PSW Clear 120 x 150 mm 30 mm deep PSW x 150 mm PSW x 180 mm 30 mm deep PSW x 180 mm PSW x 180 mm 60 mm deep PSW mm deep PSW
17 trays PP Food Trays -40ºc to +125ºc PRW mm Ø 70 mm deep PRW mm Ø 30 mm deep PRW mm Ø PRW-13005A 130 mm Ø PSW x 120 mm 70 mm deep PSW x 150 mm PSW Clear 150 x 150 mm PSW x 150 mm 60 mm deep PSW B 2 Compartments 120 x 150 mm PSW x 150 mm PSW Clear 120 x 150 mm PSW x 150 mm 70 mm deep PSW Clear PSW PSW A 2 Compartments PSW B 2 Compartments 17
18 PP FOOD TRAYS PSW mm deep PSW mm deep PSW mm deep PSW x 190 mm 30 mm deep PSW C 4 Compartments 230 x 190 mm PSW x 190 mm 90 mm deep PSW x 190 mm 110 mm deep PSW x 170 mm 30 mm deep PSW x 170 mm PSW x 170 mm 70 mm deep CPET FOOD TRAYS PSW x 150 mm PSW x 150 mm PSW B 2 Compartments 35 mm deep PSW PSW B 2 Compartments 45 mm deep FOIL FOOD TRAYS FSW Foil FSW Foil 60 mm deep FRW Foil 190 mm Ø FSW Foil 240 x 180 mm 35 mm deep 18
19 trays PP Food Trays CPet Food Trays Foil Food Trays Cardboard Wedges -40ºc to +125ºc -40ºc to +220ºc -40ºc to +220ºc +2ºc to +10ºc PSW C 4 Compartments 230 x 190 mm PSW x 190 mm PSW x 190 mm 70 mm deep PSW Clear 230 x 190 mm 70 mm deep PSW x 170 mm 90 mm deep PSW x 230 mm PSW x 230 mm 80 mm deep PSW x 230 mm 110 mm deep CSW / Stone Ovenable Board PSW PRW mm Ø CARDBOARD DEEP FILL / Kraft / White Full lined interior 3 day shelf-life TRIPLE / Kraft / White Full lined interior 3 day shelf-life CUSTOM PRINT Promote your business Minimum order will apply 3 day shelf-life 19
20 Enterpack Ltd The Homestead Watling Street Potterspury Towcester NN12 6LH United Kingdom T W Automatic Food Sealing System
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