Blast Chiller and Shock Freezer Systems

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Osborne Small
6 years ago
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offer winner of the Kitchen Innovations 2014

Association, Restaurant Hotel-Motel Show

and efficiency with special temperature control

1 Blast Chiller and Shock Freezer Systems ThermalRite Blast Chillers and Shock Freezers offer winner of the Kitchen Innovations 2014 Award Presented by the National Restaurant Association, Restaurant Hotel-Motel Show Pizza/Cold Prep Tables Designed for convenience and efficiency with special temperature control Walk-ins, Blast Chillers, Cold Prep Tables ask us about ways to keep cool!

Blast Chillers and Freezers can help your operation run more efficiently and economically!

Manufactured to rigorous standards we offer our commitment to bring you the highest quality products designed for

Developing products designed to suit your needs. 2. Offering a range of models and sizes, all of which are easy to operate.

Manufacturing with the environment in mind. How does Blast Chilling work?

2 Blast Chillers and Freezers can help your operation run more efficiently and economically! ThermalRite brings you superior products! Manufactured to rigorous standards we offer our commitment to bring you the highest quality products designed for reliability, functional excellence, and ease of use. Our primary concerns include: 1. Developing products designed to suit your needs. 2. Offering a range of models and sizes, all of which are easy to operate. 3. Focusing on features to promote food safety. 4. Saving energy (and focusing on ways to lower your energy bills). 5. Manufacturing with the environment in mind. How does Blast Chilling work? A blast chiller is a forced ventilation refrigerating appliance. It works to remove heat rapidly using high-speed continuous, even air flow so continuous that it chills the food to its core in a very short time. It could be compared to a convection oven in which air is used for rapid heating transmission. Air Cooling Movement 2

honored with Kitchen Innovations 2014 Award The Secret s in the Wall! ThermalRite s CypenVac Technology keeps cold in keeps heat out.

CypenVac vacuum technology significantly increases the thermal resistance of insulation panels used in blast chillers and other insulated

The Revolutionary CypenVac Vacuum-insulated Panel ONLY 100mm WIDE CypenVac Technology forms a protective film layer that traps in the cold

3 honored with Kitchen Innovations 2014 Award The Secret s in the Wall! ThermalRite s CypenVac Technology keeps cold in keeps heat out. Offered on its blast chillers and freezers, can reduce energy consumption by up to 43%! That means lower energy bills for you. CypenVac vacuum technology significantly increases the thermal resistance of insulation panels used in blast chillers and other insulated cabinets and, used in conjunction with conventional polyurethane insulation, can reduce energy consumption by up to 43%. The Revolutionary CypenVac Vacuum-insulated Panel ONLY 100mm WIDE CypenVac Technology forms a protective film layer that traps in the cold while resisting heat CFC- and HCFC-free Polyurethane Foam is vacuum sealed for superior thermal conductivity resistance The Environment Inside Your Kitchen Inside Your ThermalRite Blast Chiller 3

4 What is blast chilling? Blast Chilling Basics Blast chilling is a method of cooling food quickly to a low temperature so it is safe from bacterial growth. Bacteria multiples most rapidly between 50 F and 0 F. By reducing the temperature of cooked food to 38 F or below within 90 minutes, food is made safe for storage and later consumption. Because blast chilling helps ensure the safety and quality of food, it is a method frequently used by chefs, restaurateurs, caterers, fast food producers, bakeries, confectioners, and ice cream makers. Why does food need to be chilled so quickly? Only when food is chilled very quickly is its quality, flavor, taste and texture optimally maintained. rmal chillers cool foods slowly. This allows large ice crystals (macro-crystals) to be formed in the process, damaging the food s cells, so when it is thawed, its consistency and quality have been compromised. Blast chilling utilizes very low temperatures so only small ice crystals (micro-crystals) are formed, and they are not damaging to the food s structure F Blast Chilling Protecting and Preserving Your Food Blast chillers are a necessity to meet HACCP guidelines +149 F +37 F +194 F +37 F CRITICAL TEMPERATURE RANGE With ThermalRite Blast Chiller, low bacterial proliferation Without Blast Chiller, higher bacterial proliferation Shock Freezing A blast chiller is indispensable if HACCP guidelines are to be met. rmal coolers simply do not bring temperatures down quickly enough. The blast chiller allows critical points to be controlled during chilling and ensures that the food s quality, flavor, taste, texture and nutritional value are maximally preserved. Blast chilling inhibits the growth of bacteria on food while maintaining its proper moisture content. After defrosting, there will not be a loss of liquid, flavor, or firmness. Keep Your Food Safe by Following HACCP Guidelines Average ambient air temperatures in a working kitchen range from 77 F to 95 F. Unfortunately, this is the ideal temperature to encourage the proliferation of bacteria. Blast chilling or shock freezing foods slows down the reproduction of micro-organisms and makes certain enzymes inactive. The result is increased stability of stored food and ensured food safety while maintaining its quality, flavor, taste and texture. 0 F 4 Micro ice crystals form with ThermalRite Shock Freezing Macro ice crystals form without Shock Freezing Macro ice crystals (which form in ordinary freezers) damage the product structure Micro ice crystals (which form in blast freezers) do not damage the product structure Using blast chilling/shock freezing technology, the core temperature of food can be brought down very quickly to 0 F. Though bacteria are not totally eliminated, their growth is seriously slowed by thermal shock as they are cooled from +194 F to 0 F within 270 minutes. The rapid cooling process works to extend shelf life for a few months. On the other hand, normal refrigerators and freezers cool foods more slowly, a less desirable method. The slower cooling allows large ice crystals (macro-crystals) to be formed. These macro-crystals can rupture the food s cell walls (allowing fluids to escape), breaking down the structure, spoiling its consistency and compromising the quality of the food. This damage is most apparent once the food has been thawed. Ordinary freezers are intended for the storage of ready-frozen products, not as a place to quickly cool or freeze food the cooling process is too slow and the product texture and consistency suffer. Shock freezing quickly takes food to a core temperature of 0 F. Thanks to the appliance s power, high-speed ventilating features, and very low operating temperatures, only small ice crystals (micro-crystals) are formed on food, so customers are pleased to find that product consistency, texture, taste, smell and nutritional value are maintained.

5 New Controller w in a Better Place! w more conveniently placed, our electronic, touch screen control panel is even easier to use. With the capability to hold 99 customized recipes, you can make operations easier by preloading the specifications for cooling and holding cycles for your most commonly prepared foods. Equipped with a USB port and an internal HACCP alarm with memory. Optional Printing Module and Sterilizing Kit are available. 10 Facts You Need to Know About ThermalRite Blast Chillers and Freezers 1. CypenVac Technolgy, winner of the prestigious Kitchen Innovations 2014 Award, is offered only on ThermalRite Blast Chillers and Freezers. CypenVac Technology can reduce energy up to 43%. 2. Easy-to-use electronic, touch-screen control panel now more conveniently placed! 3. 2-year Parts and Labor Warranty. Additional Warranty for Years 3-5 on Compressor (part only). 4. Meets the demands of HACCP Guidelines for proper food chilling and freezing. 5. Interior rounded corners for easy cleaning. 6. Easy to operate intuitive design simplifies kitchen work process and saves time. 7. Saves Energy (and money) utilizing exclusive, new technology. 8. CFC-/HCFC-free cyclopentane foaming extends effectiveness of insulation. 9. Manufactured with the environment in mind. 10. Ambient Chill Advantage Our internal fans blow cool air on the walls, not on your food. Other manufacturers units have internal fans blowing air on your food, which can dry it out and adversely affect its texture and integrity. Ask us about it! 5

6 Pizza/Cold Prep Tables Unparalleled Quality and Authentic Italian Design Choose the right table for your needs from our wide selection of models. Features available include: refrigerated condiment rail, ambient temperature dough drawers, and under-counter storage space in various sizes and configurations. Refrigerated cold wall condiment rail Granite top, backsplash and side rails Seven ambient temperature dough drawers Easy-to-use electronic digital control panel Front locking casters Self-closing doors See chart on pages 8-9 for the full range of models and sizes with information about which features are available on each unit. Under-the-counter refrigerated storage space Slide-out refrigeration system Ventilated front breathing Which Options Do You Need? Consider these to improve quality and make your job easier: Refrigerated Condiment available in two types 1. Refrigerated Cold Wall - an independent unit which sits on the table - offers clear, protective cover, an attractive option in an open kitchen where condiment choices can be seen and selected. s come in two lengths (offered on GPZ165A, GPZ166A, GPZ223A, and GPZ225A) and can also be purchased separately. 2. Refrigerated Direct Airflow offers one of the widest temperature ranges available in its class: 28 F to 46 F. Stainless steel rail is an integral part of the unit; lift-up covers protect condiments (offered only on models FPTM2-80 and FPTM3-80). Dough Drawers seven, stainless steel, ambient temperature drawers are designed to hold dough temporarily during the preparation period (offered on models GPZ165, GPZ165A, GPZ223 and GPZ223A) and can also be purchased separately. See Thermalrite.com to see the complete set of specifications sheets for our Pizza/Cold Prep Tables. 6

Choosing the Right Pizza/Cold Prep Table for Your Needs Standard Features Designed by experts to offer a wide

Granite top, backsplash and side rails for easy maintenance of a hygienic work space Slide-out refrigeration

doors with push-fit magnetic door seal Ventilated front breathing Interior rounded corners for easy cleaning

AISI 304 Grade Stainless Steel interior and exterior (except galvanized steel exterior bottom) Environment

extends effectiveness of insulation Lower energy consumption and lower CO 2 emissions Made of nearly 99%

ingredients cool and close-at-hand (also available in two lengths for purchase separately) Refrigerated,

available in its class: 28 F to 46 F Ambient temperature dough drawers allow you to keep dough at a temperature

7 Choosing the Right Pizza/Cold Prep Table for Your Needs Standard Features Designed by experts to offer a wide range of features and options Meets demands of HACCP Guidelines Easy-to-use electronic digital control panel Granite top, backsplash and side rails for easy maintenance of a hygienic work space Slide-out refrigeration system simplifies maintenance Front locking casters Under-the-counter refrigerated storage space Self-closing doors with push-fit magnetic door seal Ventilated front breathing Interior rounded corners for easy cleaning Wire Shelves for storage in the refrigerated storage space Automatic defrost cabinet unit Automatic Evaporation AISI 304 Grade Stainless Steel interior and exterior (except galvanized steel exterior bottom) Environment Manufactured with the environment in mind Ecological, R404A refrigerant CFC/HCFC-free, cyclopentane foaming extends effectiveness of insulation Lower energy consumption and lower CO 2 emissions Made of nearly 99% recyclable materials ISO Certified Options Refrigerated cold wall condiment rail on our GA series keeps ingredients cool and close-at-hand (also available in two lengths for purchase separately) Refrigerated, built-in, direct airflow condiment rail system on the FPTtM Series offers one of the widest temperature ranges available in its class: 28 F to 46 F Ambient temperature dough drawers allow you to keep dough at a temperature that s ready to use (also available for purchase separately) Warranty 2-year Parts and Labor Warranty Additional Warranty on Years 3-5 on Compressor (part only) 7

Capacity Undercounter (not incl drawer capacity) Outside Dimensions WxDxH FPTM2-80 FPTM3-80 GPZ165 GPZ165A GPZ166 GPZ166A 14.05 cubic feet 21.88 cubic feet 6.2 cubic feet 6.

(holds 12) 17" x 25" 1 incl (holds 4) 17" x 25" 1 incl (holds 4) 17" x 25" 2 incl (holds 8) 17" x 25" Shelf Guides 8 12 4 4 8 8 65-3/8" x 58-1/8" Ambient Temp 109 F 109 F 109 F 109 F 109 F 109 F

8 Capacity Undercounter (not incl drawer capacity) Outside Dimensions WxDxH FPTM2-80 FPTM3-80 GPZ165 GPZ165A GPZ166 GPZ166A cubic feet cubic feet 6.2 cubic feet 6.2 cubic feet 14 cubic feet 14 cubic feet 65-1/8"x 44-1/8" 88-"x 44-1/8" 65-3/8" x 40-1/2" 65-3/8" x 58-1/8" 65-3/8" x 40-1/2" Doors Wire Shelves WxD 2 incl (holds 8) 17" x 25" 3 incl (holds 12) 17" x 25" 1 incl (holds 4) 17" x 25" 1 incl (holds 4) 17" x 25" 2 incl (holds 8) 17" x 25" Shelf Guides /8" x 58-1/8" Ambient Temp 109 F 109 F 109 F 109 F 109 F 109 F Refrigerated Condiment WxDxH Pan Capacity *Indicates pans included Dough Drawers Direct Airflow Built into Unit Holds 10 pans (not included) Direct Airflow Built into Unit Holds 12 pans (not included) Yes (7 ea) 18" x 26" Cold Wall 65-3/16" x " x 17-3/4" 1 ea 2/8 pan* 6 ea, 1/3 pans Yes (7 ea) 18" x 26" 2 incl (holds 8) 17" x 25" Cold Wall 65-3/16" x " x 17-3/4" 1 ea 2/8 pan* 6 ea, 1/3 pans Refrigerant/Condiment R404A R404A R404A R404A /R134a R404A R404A /R134a Elec Supply Cabinet HP Compressor Cabinet FLA/Circuit Ampacity Cabinet Watts Cabinet Amps Cabinet Amp Fuse Cabinet NEMA Cabinet Cord Length Cabinet 110-1/60/1 7.9/ /60/1 1/2 12/ /60/1 10.3/ /60/1 1/60/1 1/12 Need two separate 20 Amp circuits /60/1 11.7/ Shipping Wt (lbs) Ship Pkg Dimensions (WxDxH) /2" x 35-3/4" x 51-5/8" 93-" x 35-3/4" x 51-5/8" 70-1/8" x 35-7/8" x 43-" 70-1/8" x 35-7/8" x 51-5/8" /8" x 35-7/8" x 43-3/8" Freight Class /60/1 1/60/1 1/12 Need two separate 20 Amp circuits /8" x 35-7/8" x 57-7/8"

Capacity Undercounter (not incl drawer capacity) Outside Dimensions WxDxH GPZ223 GPZ223A GPZ225 GPZ225A GA166 Only 14 cubic feet 14 cubic feet 21.9 cubic feet 21.

9 Capacity Undercounter (not incl drawer capacity) Outside Dimensions WxDxH GPZ223 GPZ223A GPZ225 GPZ225A GA166 Only 14 cubic feet 14 cubic feet 21.9 cubic feet 21.9 cubic feet 87-7/8 x 31-1/2 x 40-1/2 87-7/8 x 31-1/2 x 58-1/8 88-3/8 x 31-1/2 x 40-1/2 88-3/8 x 31-1/2 x 58-1/8 65-3/8 x x 17-3/4 Doors Wire Shelves WxD 2 incl (holds 8) 17 x 25 2 incl (holds 8) 17 x 25 3 incl (holds 12) 17 x 25 3 incl (holds 12) 17 x 25 Shelf Guides GA223 Only 87-7/8 x -1/8 x 17-3/4 Ambient Temp 109 F 109 F 109 F 109 F 100 F 100 F Refrigerated Condiment WxDxH Pan Capacity *Indicates pans included Dough Drawers Yes (7 ea) 18 x 26 Cold Wall 87-7/8 x -1/8 x 17-3/4 10 ea, 1/3 pans (not included) Yes (7 ea) 18 x 26 Cold Wall 87-7/8 x -1/8 x 17-3/4 10 ea 1/3-pans (not included) Cold Wall 65-3/8 x x 17-3/4 1 ea 2/8 pan* 6 ea, 1/3 pans Cold Wall 87-7/8 x -1/8 x 17-3/4 Refrigerant R404A R404A R404A R404A R134a R134a Elec Supply Cabinet HP Compressor Cabinet FLA/Circuit Ampacity Cabinet Watts Cabinet Amps Cabinet Amp Fuse Cabinet NEMA Cabinet Cord Length Cabinet 1/ 60/1 11.7/ / 60/1 1/ 60/1 1/12 Need two separate 20 Amp circuits / 60/1.9/ / 60/1 1/ 60/1 1/12 Need two separate 20 Amp circuits / 60/1 1/12 1.8/ Shipping Wt (lbs) Ship Pkg Dimensions (WxDxH) 95-1/2 x 35-7/8 x /2 x 35-7/8 x 51-5/ /8 x 35-7/8 x 43-3/ /8 x 35-3/4 x 59-7/ /4 x 17 x 11-3/4 Freight Class ea 1/3-pans (not included) - 1/ 60/1 1/12 1.8/ /8 x 16-1/8 x 11-3/4 9

REACH-IN MODELS GBF-11S GBF44-26SP/TS GBF52-37S/TS GBF77-55S/TS GBF143-110S/TS GBF171-132S/TS Capacity* 3 pans 12"x14"x2-1/2" 4 pans 12"x20"x2-1/2" 6 pans 12"x20"x2-1/2" 10 pans 12"x20"x2-1/2" 14

2-11/16" 2-11/16" 2-11/16" 2-11/16" 2-11/16" Outside Dimensions WxDxH 23-5/8"x 23-5/8"x -3/16" high 31-11/16" x 33-3/4" high 32-7/8" x 44-13/16" high 32-7/8" x 64-5/16" high 32-7/8" x 77-5/16" high

77 lbs within 90 minutes 143 lbs within 90 minutes 171 lbs within 90 minutes Output Freezing Capacity 11 lbs within 270 minutes 26 lbs within 270 minutes 37 lbs within 270 minutes 55 lbs within 270

10 REACH-IN MODELS GBF-11S GBF44-26SP/TS GBF52-37S/TS GBF77-55S/TS GBF S/TS GBF S/TS Capacity* 3 pans 12"x14"x2-1/2" 4 pans 12"x20"x2-1/2" 6 pans 12"x20"x2-1/2" 10 pans 12"x20"x2-1/2" 14 pans 12"x20"x2-1/2" 17 pans 12"x20"x2-1/2" *Pans and racks not included N/A 5 pans 18"x26"x1" 6 pans 18"x26"x1" 10 pans 18"x26"x1" pans 18"x26"x1" 18 pans 18"x26"x1" Distance Between Racks 2-3/4" 2-11/16" 2-11/16" 2-11/16" 2-11/16" 2-11/16" Outside Dimensions WxDxH 23-5/8"x 23-5/8"x -3/16" high 31-11/16" x 33-3/4" high 32-7/8" x 44-13/16" high 32-7/8" x 64-5/16" high 32-7/8" x 77-5/16" high 32-7/8" x 84" high Door Left-hinged Right-hinged Right-hinged Right-hinged Right-hinged Right-hinged Output Chilling Capacity lbs within 90 minutes 44 lbs within 90 minutes 52 lbs within 90 minutes 77 lbs within 90 minutes 143 lbs within 90 minutes 171 lbs within 90 minutes Output Freezing Capacity 11 lbs within 270 minutes 26 lbs within 270 minutes 37 lbs within 270 minutes 55 lbs within 270 minutes 110 lbs within 270 minutes 132 lbs within 270 minutes With use of stainless wire shelves, not incl. 11 lbs in ice cream pans 26 lbs in ice cream pans 37 lbs in ice cream pans 55 lbs in ice cream pans 110 lbs in ice cream pans 132 lbs in ice cream pans Refrigeration Data Refrigerant R404A Refrigerant R404A Refrigerant R404A Refrigerant R404A Refrigerant R404A Refrigerant R404A CypenVac Energy-Saving Insulation Technology Heat Load BTU/HR* Yes Yes ,850 18,600 18,600 Electrical Supply 110-1/60/ /30/ /60/1 220/60/3 220/60/3 220/60/3 FLA/Circuit Ampacity 5/ 8/20 11/20 9/11/ 20/24/40 20/24/40 Amps Amp Fuse NEMA Amp Amp Amp Cord only Cord only Cord only Cord Length 10' 10' 10' 16'-6" 16'-6" 16'-6" Compressor HP Shipping Weight (lbs) Pkg Dimensions (WxDxH) " x 26" x 26" " x 35" x 42" " x 35" x 52" " x 35" x 71" " x 35" x 84" " x 35" x 91" Freight Class * BTUs are rated at 104 F ambient and -40 F evaporator temp.

s GBF242-209RS/TS GBF440-385R/TS Condensing Unit Remote Remote Remote Capacity* *Pans and racks not included Outside Dimensions not incl. Cond. Unit WxDxH Outside Dimensions COND.

1 Roll-in Rack Max size: 29 W x 37 D x 74 H Roll-in Rack holds up to forty (40) 12x20x2-1/2 D food pans or up to twenty (20) 18x26 sheet pans GBF837-727R/TS 2 Roll-in Racks Max size: 29 Wx 30-1/2 D x

11 s GBF RS/TS GBF R/TS Condensing Unit Remote Remote Remote Capacity* *Pans and racks not included Outside Dimensions not incl. Cond. Unit WxDxH Outside Dimensions COND. UNIT ONLY WxDxH 1 Roll-in Rack Max size: 27 W x 29 D x 72 H Roll-in rack holds up to twenty (20) 12 x20x2-1/2 D food pans. 1 Roll-in Rack Max size: 29 W x 37 D x 74 H Roll-in Rack holds up to forty (40) 12x20x2-1/2 D food pans or up to twenty (20) 18x26 sheet pans GBF R/TS 2 Roll-in Racks Max size: 29 Wx 30-1/2 D x 74 H. Each Roll-in Rack holds up to forty (40) 12x20x2-1/2 D food pans or up to twenty (20) 18x26 sheet pans 49-9/16 x 39- x 89-3/4 H 59-1/16 x 52-11/16 x 88-9/16 H 59-1/16 x 76-5/16 x 88-9/16 H 35-9/16 x32-1/8 x27 H 52-1/8 x 39-1/2 x 28 H 52-1/8 x39-1/2 x 28 H Door Reversible Reversible Reversible Output Chilling Capacity** 242 lbs within 90 minutes 440 lbs within 90 minutes 837 lbs within 90 minutes Output Freezing Capacity*** 209 lbs within 270 minutes 385 lbs within 270 minutes 727 lbs within 270 minutes With use of roll-in rack, not incl. 209 lbs in ice cream pans 385 lbs in ice cream pans 727 lbs in ice cream pans Thaw Option Available Standard Standard Standard Advanced Touch Screen Controller Yes Optional Optional Refrigeration Data Refrigerant R404A Refrigerant R404A Refrigerant R404A CypenVac Energy-Saving Insulation Technology Heat Load BTU/HR* Optional Optional Optional 27,900 44,900 58,700 Electrical Supply 220/60/3 220/60/3 220/60/3 FLA/Circuit Ampacity 45/55/60 45/55/60 45/55/60 Amps 30 Amp Draw; 40 Amp Circuit Amp Fuse NEMA Cord only Cord only Cord only Cord Length Compressor HP Shipping Weight (lbs) Pkg Dimensions (WxDxH) " x 42-1/2" x 98" high 8 65 x 57 x 97 high x 82 x 97 high Freight Class * BTUs are rated at 104 F ambient and -40 F evaporator temp. 11

26 1 25 19 18 2 24 20 16 17 7 4 3 5 22 11 25 27 14 12 25 13 Plants are located in California, Minnesota, Mississippi and Tennessee.

12 Plants are located in California, Minnesota, Mississippi and Tennessee. ThermalRite Products are Sold Nationwide Call and ask for the contact information for your local rep. Or, visit thermalrite.com and click on Find a Local Rep on the home page. We develop cold solutions for Restaurants, Hotels, Nursing Homes, Bakeries, Stadiums, Country Clubs, Universities, Self-serve, Hospitals, Caterers, Fast Casual, Banquet Facilities, Grocery Stores, Airport Catering, Ice Cream Producers, Marinas, Specialty Food Shops, Assisted Living, Fast Food, Canteens, and more! ThermalRite th Ave N Suite 100 Plymouth, MN USA Thermalrite.com We reserve the right to change specifications without notice. Form # BlCh02 Copyright 20

Why use Blast Chiller or Freezer?

Why use Blast Chiller or Freezer? Food safety is of utmost importance in all food industries. Time and temperature relationship are critical to the growth and spread of contamination. Bacteria multiplies