Extraction systems for the electronic industry. Soldering workstations Soldering smoke extraction systems
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1 Extraction systems for the electronic industry Soldering workstations Soldering smoke extraction systems Accessories and spare parts
2 Extraction and filter unit for soldering workstations Parallel to the progressing electro and electronic industry also soldering work is taking an important place. However, during the soldering process smokes, gases and particulates are generated which affect the health of the operater. Depending to the used materials, additives and the soldering temperature, different hazardous materials, culminating in high-toxically or carcinogenic substances, could arise. Therefore an adequate extraction during all soldering processes is indispensable. A local extraction directly at source is the most suitable possibility, due to the fact that it is very effective and easy to realise. KEMPER has different units for one, two or more workstations as well as the corresponding accessories for all soldering workshop. By means of equivalent capturing elements, ductings or tubes, the toxic air will be extracted at the soldering station and afterwards cleaned by the combined gas and particle filter. All filter units have an integrated control with filter monitor, which indicates the filter saturation and guarantees the work safety at any time Extraction perfomance: 380 m 3 /h power: 1,6 kw 1 x 230 V / 50 Hz The capacity can be adjusted steplessly. Extraction perfomance: 260 m 3 /h operation with threephase motor, power: 1,1 kw Technical data filter efficiency: noise level: weight: dimensions (w x d x h): > 99,9 % approx. 68 db (A) 24 kg 340 x 450 x 660 mm 99
3 Extraction and filter set for 1 or 2 hand soldering stations Consisting of one KEMPER extraction and filter unit, two exhaust arms with slit nozzle and table clamp, as well as the corresponding connecting hose, the extraction and filter set is a cost-saving access for the extraction at one or two soldering workstations. The filter unit can easily be installed and connected to the exhaust arms which will be fixed with the brackets to a table. The suction capacity of the unit is variable and can always be adapted to the individual requirements, so that sufficient suction output at both of the exhaust arms is available at any time. All filter units have an integrated control with filter monitor, which indicates the filter saturation and guarantees the work safety at any time. Fume extraction set for 1-2 hand soldering workstations SET Including: 1 suction and filter unit, ( ) motor: 1 x 230 V, 50 Hz, 1,6 kw 2 table brackets ( ) 2 exhaust arms ( ) 2 slit nozzles ( ) 2 flexible hoses ( ) extraction capacity: m 3 /h 100
4 Soldering smoke extraction systems The KEMPER soldering smoke extraction system is suitable for the extraction of up to 15 hand soldering workstations or for the connection to an automatic soldering unit. The unit is equipped with a combined gas and particle filter and can be adapted to the requirements by means of a damper in the air duct. The integrated control permanently checks all the functions of the unit and gives an optical and acoustical alarm in case of possible problems or saturated filters. That way a safe operation of the unit is guaranteed at all time. The cleaned air can either be led back to the workroom or vented to the outside via a ducting. With a connected outgoing air duct the unit can easily change between circulating air and exhaust mode (summer/winter). Soldering smoke extraction system Fan capacity: m 3 /h, voltage: 1,5 kw, For the extraction of fumes with a high content of oil mist, fan capacity: m 3 /h voltage: 1,5 kw, Technical data fan perfomance: extraction capacity: motor power: voltage: filter efficiency: noise level: weight: dimensions (w x d x h): m 3 /h m 3 /h 1,5 kw > 99,9 % 64 db (A) 165 kg 983 x 655 x mm 101
5 Accessories and spare parts Mini exhaust arm Exhaust arm, Ø 50 mm, length: 740 mm (without exhaust nozzle), swivelling in all directions, made out of anodized aluminium joints out of molded plastic, incl. standard fixing device. Other exhaust arm diameters on request. Bracket Table mounting bracket incl. 2 screw clamps Wall mounting bracket incl. screws and rawlplugs Nozzles Slit nozzle, width 200 mm Tube nozzle, Ø 50 mm Plexiglass nozzle, 245 x 220 mm Funnel nozzle, round, extraction hole Ø 210 mm Extraction hoses Ø 45 mm, length 2,5 m Ø 45 mm, length 5,0 m Ø 45 mm, length 10,0 m Trolley Trolley for extraction and filter unit (230 V and 400 V motor) Replacement filter Pre-filter units (10 per set) 2-step-combination filter (particulate and activated charcoal filter) Spare filter 102
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