IMC-600. Product Catalog. Engine Heaters Oil Heaters Controls Accessories

Transcription

1 IMC-600 Product Catalog Engine Heaters Oil Heaters Controls Accessories

2 HOTSTART... YOUR ENGINE HEATING EXPERTS! HOTSTART was established in 94 with the original patent for engine coolant heating. We design and manufacture engine heating equipment and accessories that provide easy starts, reduced fuel consumption, reduced wear, and reduced emissions. As a world wide distributor of electric heating equipment for gasoline and diesel engines, HOTSTART has the experience and expertise to solve your engine heating problems. Contact us today. HOTSTART Engine Heaters Easy Starts Saves warm-up time Saves fuel Prolongs battery life Provides immediate defrosting Reduces Engine Wear 90% of engine wear is due to low water jacket temperature Stops destructive condensation Extends time between overhauls Protects the Environment Eliminates White Smoke upon start-up Reduces idle time Engine is ready for clean full power operation Reduces noise pollution No high speed idle Tank Style Coolant Heaters That Meet Heating Requirements For a Wide Range of Engine Sizes and Applications. Constant circulation of coolant through the engine achieves even heat distribution. One-piece, heavy-duty, pressure die-cast aluminum tank with a bolt-on flange element assembly. All parts replaceable easy to service. Most models classified weathertight. Many models available for Class I, Group (Hazardous Locations) applications. Various voltages and phases available. CSA C/US and UL C/US approved. Industrial Lube Oil Heaters and Process Oil Heaters. Multiple Sizes Available for Every Oil Heating Need. Reduces engine wear. Immediate flow of warm oil to critical engine parts. Stops destructive condensation and the forming of sludge in oil. Warm oil allows easier starts and prolongs battery life. Models designed for heating transmission fluid, hydraulic oil and diesel fuel. Low watt density elements assure safe heating of oils and will not char or coke. Thermostat control available and recommended for all models. Innovative threadless design V-clamp style mounting adapter available.

3 Battery Warming Pads and Thermal Wraps Improve Cranking Power in the Coldest Conditions. Silicone Hot Pads are Flexible and Easy to Install. Ideal for oil pans, hydraulic reservoirs, engine blocks and hydraulic cylinders. urable silicone/fiberglass cover resists abrasion. Thermostat Controls, Complete Control Systems and Other Accessories Ensure Proper and Efficient Performance of Kim Hotstart Heaters. General purpose, weathertight and explosion proof thermostats available for all engine heating, oil heating and battery heating applications. Fixed temperature and adjustable. Oil pressure switches for automatic cutoff of heaters on engine start-up. Complete control systems for phase and high voltage engine preheaters factory assembled in electrical boxes for ease of installation. Flexible SBR rubber pads are designed for installation under the battery to heat from the bottom up. Blanket-style heaters and pad heaters are impervious to battery acid and oil. Pad models for multiple battery applications available with accessory cords and thermostat assembly. Blanket-style warmers provide greater heat rise than plates or pads. Engineered to maintain batteries at /7 c to ensure full cranking power. All irect Immersion Block Heaters Carry CSA C/US approval and are CE compliant. Long life Incoloy elements withstand higher temperatures to reduce element failure. Reduced heat in terminal connection area. Resists scale build-up on element surface. Tensile strength of Incoloy is three times that of copper, making it much less susceptible to engine and road vibration. Available in 0 volt and volt. The 6ft. power cord and plug carries a lifetime warranty; standard equipment on all in-block heaters. Optional thermostat control and Y harness available for all Kim-Glo heaters.

4 TABLE OF CONTENTS Pages 6-8 Section Tank Style Coolant Heaters Weathertight esign Original Equip. Heaters Circulating System with Pump Heater Installation Guides: Tank-style Page 40 In-block Page 56 How to Specify an Engine Heater and Conversion Charts Page 58 Industrial Circulating Systems Page 6, 7, 59 Pages 0-4 Section Pages 6 - Section Pages 4-9 Section 4 Tank Style Coolant Heaters Class, Group for Hazardous Locations Industrial Lube Oil Heaters Lube Oil Heaters with Thermostat Process Immersion Heaters with Fixed or Adjustable Thermostat Temperature Controls Pressure Switch Magnetic Contactors Junction Boxes Complete Control Systems Pages 4-44 Section 5 Battery Warming Pads and Accessories Blanket Style Battery Warmers Silicone Hot Pads Custom Products Call for information on: Battery Chargers Wiring Harnesses Air Intake Heaters iesel riven Heating Systems Other Specialty Products Pages Section 6 In-block irect Immersion Heaters In-line Coolant Heater Electrical Cords for In-block Heaters Thermocords Flush Mount Kits and Accessories 4

5 Section Industrial Tank Style Coolant Heaters 5

6 Small Tank Heaters TPS Model Ambient Above -0 F 50 Ambient Below -0 F 50 Model Number Volts Watts Phase Amps TPS05GT8-000 TPS05GT0-000 TPS05GT-000 TPS05GT8-000 TPS05GT0-000 TPS05GT Thermostat Range On Off 00 F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F Single Phase Watts 0V & V TPS0GT8-000 TPS0GT0-000 TPS0GT-000 TPS0GT8-000 TPS0GT0-000 TPS0GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F TPS5GT8-000 TPS5GT0-000 TPS5GT-000 TPS5GT8-000 TPS5GT0-000 TPS5GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F TPS8GT8-000 TPS8GT0-000 TPS8GT-000 TPS0GT8-000 TPS0GT0-000 TPS0GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F HOTSTART TPS tank heaters are constructed from a durable, high-impact plastic. Every heater is assembled with a built-in thermostat and 4 foot power cord. Parts Model Number Volts Watts Thermostat Range On Off Replaceable Parts T-Stat Element Tank Box Power Cord Element O-ring For TPS Model heaters Tank TPS05GT8-000 TPS05GT0-000 TPS05GT-000 TPS05GT8-000 TPS05GT0-000 TPS05GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F LSU-8 LSU-0 LSU- LSU-8 LSU-0 LSU- REPS05T8 REPS05T0 REPS05T REPS05T8 REPS05T0 REPS05T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T CPS- CPS- CPS- CPS- CPS- CPS- P48UU P48UU P48UU P48UU P48UU P48UU TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR Element O-Ring Element TPS0GT8-000 TPS0GT0-000 TPS0GT-000 TPS0GT8-000 TPS0GT0-000 TPS0GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F LSU-8 LSU-0 LSU- LSU-8 LSU-0 LSU- REPS0T8 REPS0T0 REPS0T REPS0T8 REPS0T0 REPS0T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T CPS- CPS- CPS- CPS- CPS- CPS- P48UU P48UU P48UU P48UU P48UU P48UU TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR Thermostat TPS5GT8-000 TPS5GT0-000 TPS5GT-000 TPS5GT8-000 TPS5GT0-000 TPS5GT F 00 F 0 F 0 F 40 F 00 F 00 F 0 F 0 F 40 F LSU-8 LSU-0 LSU- LSU-8 LSU-0 LSU- REPS5T8 REPS5T0 REPS5T REPS5T8 REPS5T0 REPS5T TPS-T TPS-T TPS-T TPS-T TPS-T TPS-T CPS- CPS- CPS- CPS- CPS- CPS- P48UU P48UU P48UU P48UU P48UU P48UU TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR TPS-BOR Cord TPS8GT8-000 TPS8GT0-000 TPS8GT F 00 F 0 F 0 F 40 F LSU-8 LSU-0 LSU- REPS8T8 REPS8T0 REPS8T TPS-T TPS-T TPS-T CPS- CPS- CPS- P48UU P48UU P48UU TPS-BOR TPS-BOR TPS-BOR Box TPS0GT8-000 TPS0GT0-000 TPS0GT F 00 F 0 F 0 F 40 F LSU-8 LSU-0 LSU- REPS0T8 REPS0T0 REPS0T TPS-T TPS-T TPS-T CPS- CPS- CPS- P48UU P48UU P48UU TPS-BOR TPS-BOR TPS-BOR 6 HOTSTART Engine Heating. P.O. Box 45 Spokane, WA

7 Ambient Above -0 F 50 Ambient Below -0 F 50 Model Number Volts Watts Phase Amps TPS05GT-00* TPS05GT-A00 TPS05GT-00* TPS05GT-A Thermostat Range On Off 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE Small Tank Heaters TPS0GT-00* TPS0GT-A00 TPS0GT-00* TPS0GT-A00 TPS5GT-00* TPS5GT-A00 TPS5GT-00* TPS5GT-A00 TPS8GT-00* TPS8GT-A00 TPS0GT-00* TPS0GT-A F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE TPS Model w/in-line adjustable and remote thread-in fixed thermostat Single Phase Watts 0V & V * Remote thread-in fixed temperature thermostat In-line thermostat options: AJUSTABLE 90-0 F (On differential 0 F) Power Y-cord OUTLET HOSEBARB.65 I...5 (4X) Holes For Mounting Brackets.5 Adj. T-stat Assembly Thermostat Well In-Line Adjustable Thermostat INLET HOSEBARB.65 I Model Number Remote Thread-in Fixed Temperature Thermostat Volts Watts Thermostat Range On Off Sensing Unit Element Replaceable Parts Power Y-cord Thermostat Well Parts TPS05GT-00* TPS05GT-A00 TPS05GT-00* TPS05GT-A00 TPS0GT-00* TPS0GT-A00 TPS0GT-00* TPS0GT-A00 TPS5GT-00* TPS5GT-A00 TPS5GT-00* TPS5GT-A00 TPS8GT-00* TPS8GT-A00 TPS0GT-00* TPS0GT-A F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE 00 F 0 F AJUSTABLE LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 LSU-0 RSU90-0 REPS05T REPS05T REPS05T REPS05T REPS0T REPS0T REPS0T REPS0T REPS5T REPS5T REPS5T REPS5T REPS8T REPS8T REPS0T REPS0T TPS-YC # TPS-YC # TPS-YC # TPS-YC # TPS-YC # TPS-YC # P6H54S54X0UU # TPS-YC # TW74- # TW74- # TW74- # TW74- # TW74- # TW74- # TW74- # TW74- # For TPS Model heaters w/in-line adjustable and remote thread-in fixed thermostat Common Parts For ALL TPS Model Heaters: - Tank - Box - Element O-ring See table on p. 6 * Remote thread-in fixed temperature thermostat # Call Factory Customer Support: (509) Toll-Free FAX: (800)

8 Industrial Tank Heaters (Conduit Connection) watt Weathertight Single Phase CB Model without thermostat. CB Model assembled with thermostat. Ambient Above -0 F Ambient Below -0 F Model Number without Thermostat CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CL CL CL CL CL CL CL CL-00 CL CL-00 CL CL CL-00 CL CL-00 CL Model Number with Thermostat (see chart ) CB5XX-000 CB58XX-000 CB5XX-000 CB57XX-000 CB5XX-000 CB54XX-000 CB0XX-000 CB08XX-000 CB0XX-000 CB0XX-000 CB04XX-000 CB5XX-000 CB58XX-000 CB5XX-000 CB57XX-000 CB5XX-000 CB54XX-000 CL0XX-00 CL08XX-00 CL0XX-00 CL07XX-00 CL0XX-00 CL04XX-00 CL408XX-00 CL40XX-00 CL407XX-00 CL40XX-00 CL404XX-00 CL508XX-00 CL50XX-00 CL507XX-00 CL50XX-00 CL504XX-00 Volts Watts Phase Amps Fig.* No. *Figure Number refers to technical drawings of heaters located on page 4. CL Model without thermostat. CL Model assembled with thermostat. INSTALLATION TIPS If you require a NPT female thread on the thermostat intake, a coupler is available. Also, for the use of /4 or I heater hose, hose barb adapters are available. See below. Part Number HB- HB-/4 HB-C HB-K/4 HB-K escription NPT to hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT to /4 hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT x NPT aluminum coupler. Installs on NPT inlet to T-Stat and allows the addition of HB- or HB-/4. Kit contains () HB-/4 and () HB-C Kit contains () HB- and () HB-C CHART HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 F Catalog Number: Model CB5XX-000 Order as: Model CB All heaters over 77v and all Ø units must use a control box See Control Systems page 8 TEMPERATURE RANGE ON 60 F 00 F 0 F 40 F OFF 00 F 0 F 40 F 60 F Adjustable 90-0 F NUMERICAL COE A 8 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

9 9 Customer Support: (509) Toll-Free FAX: (800) Model Number Volts Watts Replaceable Parts Element Tank Box Element O-ring Mounting Kit Check Valve CB CB CB CB CB CB RECB5 RECB58 RECB5 RECB57 RECB5 RECB54 RTB RTB RTB RTB RTB RTB RTBCB RTBCB RTBCB RTBCB RTBCB RTBCB TMM-OR TMM-OR TMM-OR TMM-OR TMM-OR TMM-OR FK FK FK FK FK FK CB CB CB CB CB RECB0 RECB08 RECB0 RECB0 RECB04 RTB RTB RTB RTB RTB RTBCB RTBCB RTBCB RTBCB RTBCB TMM-OR TMM-OR TMM-OR TMM-OR TMM-OR FK FK FK FK FK CB CB CB CB CB CB RECB5 RECB58 RECB5 RECB57 RECB5 RECB54 RTB RTB RTB RTB RTB RTB RTBCB RTBCB RTBCB RTBCB RTBCB RTBCB TMM-OR TMM-OR TMM-OR TMM-OR TMM-OR TMM-OR FK FK FK FK FK FK CL CL CL CL CL CL RECL0-00 RECL08-00 RECL0-00 RECL07-00 RECL0-00 RECL04-00 RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 CL CL-00 CL CL-00 CL RECL RECL40-00 RECL RECL40-00 RECL RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 CL CL-00 CL CL-00 CL RECL RECL50-00 RECL RECL50-00 RECL RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 RTBCL-00 Parts For tank-style heaters shown on page 8 Heaters with Thermostats Temperature Range Thermostat ON OFF 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F RSU6 RSU8 RSU0 RSU RSU4 Adjustable 90-0 F RSU90-0 Box Element O-Ring Element Tank Mounting Kit Thermostat Tank Element O-Ring Mounting Kit Check Valve CL Heater w/thermostat assembly CB Heater w/thermostat assembly

10 Industrial Tank Heaters (With Power Cord) watt Weathertight Single Phase Ambient Above -0 F Ambient Below -0 F Model Number without Thermostat SB SB SB SB SB SB SB Model Number with Thermostat (see chart ) SB5XX-000 SB58XX-000 SB5XX-000 SB57XX-000 SB0XX-000 SB08XX-000 SB0XX-000 Volts Watts Phase Amps Fig.* No. SB Models include hi-limit thermostats and carry CSA-C/US approval SB SB SB SB SBXX-000 SB58XX-000 SB5XX-000 SB57XX SL SL SL SL SL08XX-000 SL0XX-000 SL07XX SB Model with power cord; no thermostat SL SL-000 SL SL408XX-000 SL40XX-000 SL407XX *Figure Number refers to technical drawings of heaters located on page 4. All 08v, 77v and 000w/0v models come with cord only - no plug. SB Model with thermostat and power cord SL Model with power cord; no thermostat. SL Model with thermostat and power cord. INSTALLATION TIPS If you require a NPT female thread on the thermostat intake, a coupler is available. Also, for the use of /4 or I heater hose, hose barb adapters are available. See below. Part Number HB- HB-/4 HB-C HB-K/4 HB-K escription NPT to hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT to /4 hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT x NPT aluminum coupler. Installs on NPT inlet to T-Stat and allows the addition of HB- or HB-/4. Kit contains () HB-/4 and () HB-C Kit contains () HB- and () HB-C CHART HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 F Catalog Number: Model SB5XX-000 Order as: Model SB TEMPERATURE RANGE ON 60 F 00 F 0 F 40 F OFF 00 F 0 F 40 F 60 F NUMERICAL COE HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

11 Model Number SB SB SB SB Volts Watts Element Tank Box RESB5 RESB58 RESB5 RESB57 RTB RTB RTB RTB RTBSB RTBSB RTBSB RTBSB Power Cord RTHC-6 RTHC-6 RTHC-6 RTHC-6 Replaceable Parts Power Cord w/t-stat plug* RHS-6 RHS-6 RHS-6 RHS-6 Element O-ring TMM-OR TMM-OR TMM-OR TMM-OR Mount Kit FK FK FK FK Check Valve Parts For tank-style heaters shown on page 0 SB SB SB RESB0 RESB08 RESB0 RTB RTB RTB RTBSB RTBSB RTBSB RTHC-4 RTHC-6 RTHC-6 RHS-4 RHS-6 RHS-6 TMM-OR TMM-OR TMM-OR FK FK FK SB SB SB SB RESB RECB58 RECB5 RECB57 RTB RTB RTB RTB RTBSB RTBSB RTBSB RTBSB RTHC-4 RTHC-6 RTHC-6 RTHC-6 RHS-4 RHS-6 RHS-6 RHS-6 TMM-OR TMM-OR TMM-OR TMM-OR FK FK FK FK SL SL SL SL RESL0 RESL08 RESL0 RESL07 RTBSL RTBSL RTBSL RTBSL N/A RTHC-6 RTHC-6 RTHC-6 N/A RHS-6 RHS-6 RHS-6 SL SL-000 SL RESL408 RESL40 RESL407 RTBSL RTBSL RTBSL RTHC-4 RTHC-6 RTHC-6 RHS-4 RHS-4 RHS-6 *Order this replacement cord if original heater is configured with a thermostat assembly. SB Heater w/thermostat assembly Thermostat Check Valve Cord Mounting Kit Element O-Ring Element Tank Thermostat Check Valve Cord Box Heaters with Thermostats Box Element O-Ring Element Tank Mounting Kit SL Heater w/thermostat assembly Temperature Range ON OFF 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F Adjustable 90-0 F Thermostat RSU6 RSU8 RSU0 RSU RSU4 RSU90-0 Customer Support: (509) Toll-Free FAX: (800)

12 Industrial Tank Heaters watt Weathertight Three Phase Ambient Above -0 F 500 Cubic Inch Ambient Below -0 F 00 Cubic Inch Model Number without Thermostat WL WL WL WL WL WL WL WL Model Number with Thermostat (see chart ) WL58XX-000 WL5XX-000 WL54XX-000 WL08XX-000 WL0XX-000 WL0XX-000 WL04XX-000 WL05XX-000 Volts Watts Ø Amp Fig.* No WL WL WL WL WL WL58XX-000 WL5XX-000 WL5XX-000 WL54XX-000 WL55XX WL Model without thermostat WL WL WL WL WL WL08XX-000 WL0XX-000 WL0XX-000 WL04XX-000 WL05XX WL WL-000 WL-000 WL WL WL408XX-000 WL40XX-000 WL40XX-000 WL404XX-000 WL405XX WL Model with thermostat Cubic Inch Cubic Inch WL WL-000 WL-000 WL WL WL508XX-000 WL50XX-000 WL50XX-000 WL504XX-000 WL505XX *Figure Number refers to technical drawings of heaters located on page 4. INSTALLATION TIPS If you require a NPT female thread on the thermostat intake, a coupler is available. Also, for the use of /4 or I heater hose, hose barb adapters are available. See below. Part Number HB- HB-/4 HB-C HB-K/4 HB-K escription NPT to hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT to /4 hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT x NPT aluminum coupler. Installs on NPT inlet to T-Stat and allows the addition of HB- or HB-/4. Kit contains () HB-/4 and () HB-C Kit contains () HB- and () HB-C CHART HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 F Catalog Number: Model WL5XX-000 Order as: Model WL All heaters over 77v and all Ø units must use a control box See Control Systems page 8 TEMPERATURE RANGE ON 60 F 00 F 0 F 40 F OFF 00 F 0 F 40 F 60 F Adjustable 90-0 F NUMERICAL COE A HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

13 Customer Support: (509) Toll-Free FAX: (800) Parts For tank-style heaters shown on page Heaters with Thermostats Temperature Range Thermostat ON OFF 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F RSU6 RSU8 RSU0 RSU RSU4 Adjustable 90-0 F RSU90-0 Model Number Volts Watts Replaceable Parts Element Tank Element O-ring Mounting Kit Check Valve WL WL WL E058W-5NT-00 E05W-5NT-00 E054W-5NT-00 WL WL WL WL WL E008W-5NT-00 E00W-5NT-00 E00W-5NT-00 E004W-5NT-00 E005W-5NT-00 WL WL WL WL WL E058W-0NT-00 E05W-0NT-00 E05W-0NT-00 E054W-0NT-00 E055W-0NT-00 WL WL WL WL WL E008W-0NT-00 E00W-0NT-00 E00W-0NT-00 E004W-0NT-00 E005W-0NT-00 WL WL-000 WL-000 WL WL E0408W-50NT-00 E040W-50NT-00 E040W-50NT-00 E0404W-50NT-00 E0405W-50NT-00 WL WL-000 WL-000 WL WL E0508W-50NT-00 E050W-50NT-00 E050W-50NT-00 E0504W-50NT-00 E0505W-50NT-00 Tank Mounting Kit Element O-Ring Thermostat Check Valve Element WL Heater w/thermostat assembly

14 Technical rawings all dimensions in inches CB Style Heater without thermostat (pg. 8-9) FIGURE CB Style Heater with thermostat (pg. 8-9) 6.7 "NPT Female Outlet "NPT Female Outlet "NPT Female Inlet "NPT Male Inlet SB Style Heater without thermostat (pg. 0-) FIGURE SB Style Heater with thermostat (pg. 0-) 7.0 "NPT Female Outlet "NPT Female Outlet "NPT Female Inlet "NPT Male Inlet CL Style Heater without thermostat (pg. 8-9) FIGURE CL Style Heater with thermostat (pg. 8-9) AJUSTABLE " NPT Female Outlet AJUSTABLE " NPT Female Outlet "NPT Female Inlet "NPT Male Inlet SL Style Heater without thermostat (pg. 0-) FIGURE 4 SL Style Heater with thermostat (pg. 0-) " NPT Female AJUSTABLE Outlet AJUSTABLE " NPT Female Outlet "NPT Female Inlet "NPT Male Inlet WL Style Heater without thermostat (pg. -) FIGURE 5 WL Style Heater with thermostat (pg. -) AJUSTABLE " NPT Female Outlet AJUSTABLE " NPT Female Outlet "NPT Female Inlet "NPT Male Inlet 4 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

15 Large NEMA 4 enclosure with / and /4 knockouts. Rubber insulating sleeve around tank. Internal adjustable thermostat. Adjustable setpoints from 70 F - 0 F. Incoloy sheath elements. Four wattage/voltage options. Three corresponding to Caterpillar part numbers. Vertical mount only. For Original Equipment : Two 5 stainless steel worm-drive clamps are included to mount heater to existing bracket. For New Installations: U-bolt mounting brackets are available. Order kit part number: FK9. Industrial Tank Heaters Original Equipment Heaters HOTSTART Part Number Caterpillar Part Number Wattage Voltage Pre-wired at Assembly Element CL0A-000 7E-647 kw 0/ VAC 0V RECL0 CL60EA-000 7E-648* 6kw / VAC V RECL60E CL60CA-000 7E-649 6kw 0 VAC -0V Circuits RECL60C CL40EA-000 4kw / VAC V RECL40E * Part Number changed to Heater Orientation Adjustable Thermostat Configuration CSA and UL approved Thermostat Temperature Setting Adjustment (70 F - 0 F) Customer Support: (509) Toll-Free FAX: (800)

16 Forced Circulating Heating System With 0 GPM Pump CSM Model For Engines From 000 to 6000 CI These systems have proven to be a superior method of preheating engines that normally require the use of two thermosiphon heaters. Forced circulation offers many benefits over thermosiphon units. Reduced electrical consumption Even heating over entire cooling system Reduced temperature at outlet extends hose life Longer heating element life Control circuitry pre-wired for easy installation UL-C/US listed (60Hz models) and CE compliant (50Hz models) F/ -55 C adjustable thermostat. Engine Size CI Liter 000 to to to to Small, compact design for easy installation. Meets requirements for installation on any UL 00 listed generator Part Number Wattage Voltage Phase Hz Amps CSM CSM CSM00C-000 CSM CSM CSM060C-000 CSM CSM CSM CSM CSM CSM090C-000 CSM CSM CSM CSM CSM0-000 CSM CSM0-000 CSM Other voltages available. Consult the factory The CSM operates automatically by supplying a 4 Volt C signal to the provided contacts. Field testing has shown substantial energy savings in comparison to traditional thermosiphon heating methods. 6 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

17 Ø v System rawings CSM imensions Shipping Weight: 7lbs. (6.8kg) Ø or Ø Over v * For CE compliant models, overall depth measures 0.8 (74mm) Shipping Weight: 54lbs. (4.5kg) Customer Support: (509) Toll-Free FAX: (800)

18 8 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

19 Section Industrial Tank Style Coolant Heaters Hazardous Location 9

20 Industrial Tank Heaters watt Hazardous Location Single Phase Ambient Above -0 F 500 Cubic Inch Ambient Below -0 F 00 Cubic Inch Model Number without Thermostat EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE EE Fig.* No. Model Number with Thermostat (see chart ) EE5XX-000 EE58XX-000 EE5XX-000 EE57XX-000 EE5XX-000 EE54XX-000 EE55XX-000 EE0XX-000 EE08XX-000 EE0XX-000 EE0XX-000 EE04XX-000 EE05XX-000 EE5XX-000 EE58XX-000 EE5XX-000 EE57XX-000 EE5XX-000 EE54XX-000 EE55XX-000 Fig.* No. Volt Watt Ø Amp EE Model without thermostat. EE Model assembled with thermostat Cubic Inch Cubic Inch EE EE EE EE EE EE EE EE EE-000 EE EE-000 EE EE EE EE-000 EE EE-000 EE EE EE0XX-000 EE08XX-000 EE0XX-000 EE07XX-000 EE0XX-000 EE04XX-000 EE05XX-000 EE408XX-000 EE40XX-000 EE407XX-000 EE40XX-000 EE404XX-000 EE405XX-000 EE508XX-000 EE50XX-000 EE507XX-000 EE50XX-000 EE504XX-000 EE505XX *Figure Number refers to technical drawings of heaters located on page 4. INSTALLATION TIPS For the use of /4 or I heater hose, hose barb adapters are available. See below. Part Number HB- HB-/4 escription NPT to hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT to /4 hose barb adapter. Installs in NPT female inlet or outlet of the heater. CHART HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 F Catalog Number: Model EE5XX-000 Order as: Model EE All heaters over 77v and all Ø units must use a control box See Control Systems page 8 TEMPERATURE RANGE ON 60 F 00 F 0 F 40 F OFF 00 F 0 F 40 F 60 F NUMERICAL COE HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

21 Customer Support: (509) Toll-Free FAX: (800) Parts For tank-style heaters shown on page 0 Heaters with Thermostats Temperature Range Thermostat ON OFF 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F RSU6 RSU8 RSU0 RSU RSU4 Model Number Volts Watts Replaceable Parts Element MI Cable Tank Flange Flange O-ring Mount Kit Check Valve EE EE EE EE EE EE EE REEE5 REEE58 REEE5 REEE57 E05E-50NA-00 E054E-50NA-00 E055E-50NA-00 PRP PRP PRP PRP PRP PRP PRP EE EE EE EE EE EE REEE0 REEE08 REEE0 E00E-50NA-00 E004E-50NA-00 E005E-50NA-00 PRP PRP PRP PRP PRP PRP EE EE EE EE EE EE EE REEE5 REEE58 REEE5 REEE57 E05E-C0NA-00 E054E-C0NA-00 E055E-C0NA-00 PRP PRP PRP PRP PRP PRP PRP EE EE EE EE EE EE EE REEE0 REEE08 REEE0 REEE07 E00E-50NA-00 E004E-50NA-00 E005E-50NA-00 PRP PRP PRP PRP PRP PRP PRP EE EE-000 EE EE-000 EE EE REEE408 REEE40 REEE407 E040E-50NA-00 E0404E-50NA-00 E0405E-50NA-00 PRP PRP PRP PRP PRP PRP EE EE-000 EE EE-000 EE EE E0508E-50NA-00 E050E-50NA-00 E0507E-C0NA-00 E050E-C0NA-00 E0504E-C0NA-00 E0505E-C0NA-00 PRP PRP PRP PRP PRP PRP Tank Mounting Kit Flange & O-Ring Thermostat Check Valve Element MI Cable EE Heater w/thermostat assembly

22 Industrial Tank Heaters Ambient Above -0 F Ambient Below -0 F Model Number without Thermostat Fig.* No. Model Number with Thermostat (see chart ) Fig.* No. Volt Watts Ø Amp watt Hazardous Location Three Phase 500 Cubic Inch Cubic Inch EE EE EE EE EE EE EE EE EE58XX-000 EE5XX-000 EE54XX-000 EE08XX-000 EE0XX-000 EE0XX-000 EE04XX-000 EE05XX EE EE EE EE EE EE58XX-000 EE5XX-000 EE5XX-000 EE54XX-000 EE55XX EE Model without thermostat EE EE EE EE EE EE08XX-000 EE0XX-000 EE0XX-000 EE04XX-000 EE05XX EE EE-000 EE-000 EE EE EE408XX-000 EE40XX-000 EE40XX-000 EE404XX-000 EE405XX EE Model assembled with thermostat Cubic Inch Cubic Inch EE EE-000 EE-000 EE EE EE508XX-000 EE50XX-000 EE50XX-000 EE504XX-000 EE505XX *Figure Number refers to technical drawings of heaters located on page 4. INSTALLATION TIPS For the use of /4 or I heater hose, hose barb adapters are available. See below. Part Number HB- HB-/4 escription NPT to hose barb adapter. Installs in NPT female inlet or outlet of the heater. NPT to /4 hose barb adapter. Installs in NPT female inlet or outlet of the heater. CHART HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 F Catalog Number: Model EE5XX-000 Order as: Model EE All heaters over 77v and all Ø units must use a control box See Control Systems page 8 TEMPERATURE RANGE ON 60 F 00 F 0 F 40 F OFF 00 F 0 F 40 F 60 F NUMERICAL COE HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

23 Customer Support: (509) Toll-Free FAX: (800) Parts For tank-style heaters shown on page Heaters with Thermostats Temperature Range Thermostat ON OFF 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F RSU6 RSU8 RSU0 RSU RSU4 Model Number Volts Watts Replaceable Parts Element MI Cable Tank Flange Flange O-ring Mount Kit Check Valve EE EE EE E058E-5NA-00 E05E-5NA-00 E054E-5NA-00 PRP PRP PRP EE EE EE EE EE E008E-5NA-00 E00E-5NA-00 E00E-5NA-00 E004E-5NA-00 E005E-5NA-00 PRP PRP PRP PRP PRP EE EE EE EE EE E058E-0NA-00 E05E-0NA-00 E05E-0NA-00 E054E-0NA-00 E055E-0NA-00 PRP PRP PRP PRP PRP EE EE EE EE EE E008E-0NA-00 E00E-0NA-00 E00E-0NA-00 E004E-0NA-00 E005E-0NA-00 PRP PRP PRP PRP PRP EE EE-000 EE-000 EE EE E0408E-50NA-00 E040E-50NA-00 E040E-50NA-00 E0404E-50NA-00 E0405E-50NA-00 PRP PRP PRP PRP PRP EE EE-000 EE-000 EE EE E0508E-50NA-00 E050E-50NA-00 E050E-50NA-00 E0504E-50NA-00 E0505E-50NA-00 PRP PRP PRP PRP PRP Tank Mounting Kit Flange & O-Ring Thermostat Check Valve Element MI Cable EE Heater w/thermostat assembly

24 Technical rawings all dimensions in inches 0. FIGURE.9 " NPT Outlet AJUSTABLE " NPT Inlet EE Style Heater without thermostat (pg. 0 and ) FIGURE 4.77 " NPT outlet AJUSTABLE EE Style Heater with thermostat (pg. 0 and ) " NPT Inlet /" Conduit Opening 4 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

25 Section Industrial Oil Heaters Industrial Immersion Heaters Thread-in style and threadless V-clamp style C Oil Heaters Temperature Controls 5

26 Oil Heaters Oil Capacity Weathertight Heater Only Weathertight With Thermostat (see chart p. 7) Class, Group Hazardous Locations Heater Only Volts Watts Amps Watts Per Square Inch /8 N.P.T. THREA WITH A /8 PROBE LENGTH Quarts OW OW / N.P.T. THREA WITH A 4 PROBE LENGTH Quarts to 6 Quarts OW OW OWXX-000 OWXX-000 OE OE /4 N.P.T. THREA WITH A 5 PROBE LENGTH Gallon to 5 Gallons OW OW OW45XX-000 OW45XX-000 OE OE Gallons to 5 Gallons OW-000 OW OW-000 OW40XX-000 OW408XX-000 OW40XX-000 OE-000 OE OE N.P.T. THREA WITH A 5 /4 PROBE LENGTH Gallon to 5 Gallons OW OW OW65XX-000 OW65XX-000 OE OE Gallons to 5 Gallons OW OW OW OW OW60XX-000 OW608XX-000 OW60XX-000 OW607XX-000 OE OE OE OE OE OE Gallons to 0 Gallons OW6-000 OW OW6-000 OW OW650XX-000 OW6508XX-000 OW650XX-000 OW6507XX-000 OE6-000 OE OE6-000 OE OE6-000 OE OE NOTES: Weathertight heaters are standard with a 4 ft. oil and heat resistant power cord - no plug. Class, Group heaters are standard with 8 of lead wire for connection to the power leads in an approved splice box. For Class, Group thermostats, see page. 6 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

27 WEATHERTIGHT heater only CLASS, GROUP for hazardous locations heater only Probe epth " ia Reducer /4" NPT x /" NPT 5.5 Probe epth -4 UNS /8 Std. Hex " NPT " NPT Probe epth /4 ia Reducer /4" NPT x /" NPT 5.00 Probe epth -4 UNS /8 Std. Hex /4" NPT /4" NPT 7.75 Reducer /4" NPT x /" NPT Probe epth Probe epth.50 ia. /" NPT -4 UNS /8 Std. Hex /" NPT For Class, Group thermostats, see page. Heaters with Y-type harness and thermostat (see page for drawings with dimensions) Use a thermostat with all lube oil heaters to protect the oil from overheating if the heater is energized while the engine is hot or running. Lube oil heaters must always be installed in the sump with the entire heater submerged below the oil level at all times. Thermostat OIL HEATERS WITH THERMOSTATS To specify temperature range of thermostat, insert numerical code from chart in place of the XX in model number. Example: esired Temperature Range 00-0 Catalog Number: Model OWXX-000 Order as: Model OW0-000 NUMERICAL COE TEMPERATURE RANGE On Off SWITCH CAPACITY THREA SIZE 0 Volt and Volt are complete with a -prong plug. HOTSTART Assembled Lube Oil Heaters eliminate the need for splice boxes or field wiring of the thermostat and heater. Always mount the thermostat above and to one side of the heater for the most efficient control F 00 F 0 F 00 F 0 F 40 F 0V - 5 Amps 08V - 0 Amps V - 0 Amps 77V - 0 Amps / N.P.T. Customer Support: (509) Toll-Free FAX: (800)

28 Industrial Immersion Heaters Screw Plug With Fixed-Setting, For: Lube Oils, Built-In Thermostat (Pg. 9) Hydraulics and or Adjustable Weather Tight iesel Fuels Thermostat (Pg. ) NEMA 4 Enclosure Models for larger capacities than shown are available. Call factory. Oil Capacity HIGH LIMIT THERMOSTAT CONTROL SETTING On 60 F / Off 80 F On 80 F / Off 00 F On 00 F / Off 0 F Volts Watts Amps Watts Sq. In. SINGLE PHASE N.P.T. WITH A PROBE LENGTH 0 to 45 Gallons E00W-56A-00 E008W-56A-00 E00W-56A-00 E007W-56A-00 E00W-58A-00 E008W-58A-00 E00W-58A-00 E007W-58A-00 E00W-5A-00 E008W-5A-00 E00W-5A-00 E007W-5A to 60 Gallons E05W-56A-00 E058W-56A-00 E05W-56A-00 E057W-56A-00 E05W-58A-00 E058W-58A-00 E05W-58A-00 E057W-58A-00 E05W-5A-00 E058W-5A-00 E05W-5A-00 E057W-5A THREE PHASE N.P.T. WITH A PROBE LENGTH 0 to 45 Gallons E008W-06A-00 E00W-06A-00 E00W-06A-00 E008W-08A-00 E00W-08A-00 E00W-08A-00 E008W-0A-00 E00W-0A-00 E00W-0A to 60 Gallons E058W-56A-00 E05W-56A-00 E05W-56A-00 E054W-56A-00 E058W-58A-00 E05W-58A-00 E05W-58A-00 E054W-58A-00 E058W-5A-00 E05W-5A-00 E05W-5A-00 E054W-5A SINGLE PHASE N.P.T. WITH A 8 PROBE LENGTH 60 to 90 Gallons E00W-56A-00 E008W-56A-00 E00W-56A-00 E007W-56A-00 E00W-56A-00 E004W-56A-00 E00W-58A-00 E008W-58A-00 E00W-58A-00 E007W-58A-00 E00W-58A-00 E004W-58A-00 E00W-5A-00 E008W-5A-00 E00W-5A-00 E007W-5A-00 E00W-5A-00 E004W-5A THREE PHASE N.P.T. WITH A 8 PROBE LENGTH 60 to 90 Gallons E008W-56A-00 E00W-56A-00 E00W-56A-00 E004W-56A-00 E008W-58A-00 E00W-58A-00 E00W-58A-00 E004W-58A-00 E008W-5A-00 E00W-5A-00 E00W-5A-00 E004W-5A Class I, Group heaters with thermostat for hazardous locations also available. Substitute the letter W in part number with the letter E to specify Class I, Group heaters. Industrial Immersion Heaters are also available for coolants and other process heating. Call factory. 8 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

29 HOTSTART immersion heaters are complete with a fixed-setting, built-in thermostat (shown below). All models are also available with an adjustable thermostat (pg. ). Ideal for heating hydraulic reservoirs on construction equipment and the sumps of large industrial engines. " OR 8" IM.0.5 Industrial Immersion Heaters Screw Plug.60 W Weathertight Model NEMA 4 " NPT " OR 8" IM W Weathertight Model NEMA 4 E Hazardous Location Model NEMA 4 & 7 " NPT FIXE THERMOSTAT ASSEMBLY Thermostat assembly shown in EP housing. Sensor Seat E Hazardous Location Model NEMA 4 & 7 Heat Shrink Cover TYPICAL WIRING IAGRAMS Liquid Level Switch Three phase and single phase above 77 VAC Power In ELECTRICAL RATING 5 Amps at 0 VAC 0 Amps at VAC 0 Amps at 77 VAC Ground Fuse Temp. Control Transformer Fuse Element Contactor Coil Thermostat Sensor Heating Element Single phase 77 VAC and below Power In Ground Liquid Level Switch Temp. Control Heating Element NOTES: On applications where level of fluid is subject to change, a liquid level switch mounted a minimum of to 4 inches above element is recommended. Liquid level switch is not included with heater. All 80 Volt and Volt heaters must be used in conjunction with contactor and control transformer. All three phase heaters must be used with a contactor. See pages 7 & 8. Higher or lower temperature ranges are available. Consult HOTSTART. Customer Support: (509) Toll-Free FAX: (800)

30 Industrial Immersion Heaters V-Clamp Threadless esign With Fixed-Setting, For: Lube Oils, Built-In Thermostat (Pg. 9) Hydraulics and or Adjustable Weather Tight iesel Fuels Thermostat (Pg. ) NEMA 4 Enclosure Models for larger capacities than shown are available. Call factory. Oil Capacity HIGH LIMIT THERMOSTAT CONTROL SETTING On 60 F / Off 80 F On 80 F / Off 00 F On 00 F / Off 0 F Volts Watts Amps Watts Sq. In. SINGLE PHASE WITH A PROBE LENGTH 0 to 45 Gallons E00W-56V-00 E008W-56V-00 E00W-56V-00 E007W-56V-00 E00W-58V-00 E008W-58V-00 E00W-58V-00 E007W-58V-00 E00W-5V-00 E008W-5V-00 E00W-5V-00 E007W-5V to 60 Gallons E05W-56V-00 E058W-56V-00 E05W-56V-00 E057W-56V-00 E05W-58V-00 E058W-58V-00 E05W-58V-00 E057W-58V-00 E05W-5V-00 E058W-5V-00 E05W-5V-00 E057W-5V THREE PHASE WITH A PROBE LENGTH 0 to 45 Gallons E008W-06V-00 E00W-06V-00 E00W-06V-00 E008W-08V-00 E00W-08V-00 E00W-08V-00 E008W-0V-00 E00W-0V-00 E00W-0V to 60 Gallons E058W-56V-00 E05W-56V-00 E05W-56V-00 E054W-56V-00 E058W-58V-00 E05W-58V-00 E05W-58V-00 E054W-58V-00 E058W-5V-00 E05W-5V-00 E05W-5V-00 E054W-5V SINGLE PHASE WITH A 8 PROBE LENGTH 60 to 90 Gallons E00W-56V-00 E008W-56V-00 E00W-56V-00 E007W-56V-00 E00W-56V-00 E004W-56V-00 E00W-58V-00 E008W-58V-00 E00W-58V-00 E007W-58V-00 E00W-58V-00 E004W-58V-00 E00W-5V-00 E008W-5V-00 E00W-5V-00 E007W-5V-00 E00W-5V-00 E004W-5V THREE PHASE WITH A 8 PROBE LENGTH 60 to 90 Gallons E008W-56V-00 E00W-56V-00 E00W-56V-00 E004W-56V-00 E008W-58V-00 E00W-58V-00 E00W-58V-00 E004W-58V-00 E008W-5V-00 E00W-5V-00 E00W-5V-00 E004W-5V Class I, Group heaters with thermostat for hazardous locations also available. Substitute the letter W in part number with the letter E to specify Class I, Group heaters. Industrial Immersion Heaters are also available for coolants and other process heating. Call factory. 0 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

31 .60 or 8 IM V-Clamp Weldable Adapter O-ring AJUSTABLE THERMOSTAT ASSEMBLY.7 NOTE: elements supplied with O Ring only. For new installations, order kit - P/N VC-SK. Kit Includes: steel weldable adapter worm-drive V-Clamp O Ring V-Clamp Industrial Immersion Heater Threadless esign HOTSTART immersion heaters are complete with a fixed-setting, built-in thermostat (shown on page 9). All models are available with an adjustable thermostat (shown below). Consult factory for model number. Ideal for heating hydraulic reservoirs on construction equipment and the sumps of large industrial engines. TEMPERATURE RANGE OFF 70 F to 0 F ELECTRICAL RATING W Weathertight Model NEMA 4 0 Amps at 5 VAC 0 Amps at VAC 0 Amps at 77 VAC 0 Amps at VAC Nominal thermal differential is 8 F Cover Fasteners, Cover Gasket Ground Screw Ground Lug Thermostat Call HOTSTART for complete model number featuring adjustable thermostat. Element Assembly Customer Support: (509) Toll-Free FAX: (800) E Hazardous Location Model NEMA 4 & 7 NOTES: On applications where level of fluid is subject to change, a liquid level switch mounted a minimum of to 4 inches above element is recommended. Liquid level switch is not included with heater. All 80 Volt and Volt heaters must be used in conjunction with contactor and control transformer. All three phase heaters must be used with a contactor. See pages 7 & 8. Higher or lower temperature ranges are available. Consult HOTSTART.

32 C Oil Heaters and 4 volt VOLT/4 VOLT C CONTROL BOXES 5 Amps Maximum V 4V JBMC0C-V JBMC0C-4V When used with a thermostat control, all C oil heaters must use a C relay Oil Capacity Quarts to 6 Quarts to 5 Gallons 5 to 5 Gallons 5 to 0 Gallons Volts Watts / N.P.T. With a 4 Probe Length OW OW HOTSTART Model Numbers /4 N.P.T. With a 4 7/8 Probe Length OW OW N.P.T. With a 5 /8 Probe Length Please see page 7 for photos and technical drawings of OW and OE style oil heaters. Amps 6.. Watts Per Square Inch / are all 4.7 WSI /4 are all 7. WSI 4 5 OW WSI OW OW OW OW OW OW OW /4 are all 4.6 WSI are all 0.7 WSI /4 are all 9. WSI are all.4 WSI OW WSI - or 4 VC + IT C COIL Magnetic Contactors C C Oil Heater Volt and 4 Volt C oil heaters can be powered directly from the battery, but will drain the battery very rapidly unless charged by an alternator or generator. NOTE: Heater amperage as shown in the table above will determine the life of the battery (Amps x Hours = Amp hours). Example: A.5 Amp heater will completely 00 Amp-hour drain a 00 Amp-hour battery in 8 hours. = 8 Hours.5 Amp Temperature Controls Lube oil temperature controls hold lube oil at the desired temperature. If the heater is energized while the engine is hot or running, Kim Hotstart recommends using thermostats with all lube oil heaters to protect the oil from overheating. The sensing unit can be changed without draining the sump. Weathertight Weathertight models are furnished with a ft. 6/ HPN power cord. Class I, Group model is furnished with 8 of lead wire for connection to the power leads in an approved splice box. Weathertight Model Number IT68 IT80 IT0 IT4 Class I, Group Model Number IT68EP IT80EP IT0EP IT4EP Temp. Range On Off 60 F 00 F 00 F 0 F 0 F 40 F Thread Size / N.P.T. / N.P.T. / N.P.T. / N.P.T. Switch Capacity 0v - 5 amps 08v - 0 amps v - 0 amps 77v - 0 amps v C 4v C } Pilot uty Only Class I, Group Hazardous Location Probe epth Probe epth NPT ' 6- HPN Cord Weathertight Model imensions.5 Inch NPT Class, Group Model imensions HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

33 Section 4 Thermostat Controls Pressure Switch Magnetic Contactors Junction Boxes Complete Control Systems for manual and automatic start engines

34 Temperature Controls Weathertight NOTE: When using a thermostat above 77 volt or on phase applications, select the proper control box with transformer and contactor as shown on pages 7 or 8. Fixed Setting " NPT " NPT Part Number TFTC6-NPT TFTC8-NPT TFTC0-NPT TFTC-NPT TFTC4-NPT NPT x NPT CONUIT TYPE ENCLOSURE Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps 4.6 /8" Hex NPT x HOSE BARB CONUIT TYPE ENCLOSURE / Conduit Knockout (4X).6 " Hose Barb 4.96 " NPT Part Number TFTC6-HB TFTC8-HB TFTC0-HB TFTC-HB TFTC4-HB Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps /" Conduit Knockout (4X) /8" Hex 4.6 /4" Hose Barb 4.96 " NPT NPT x /4 HOSE BARB CONUIT TYPE ENCLOSURE Part Number Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt.6 TFTC6-HB TFTC8-HB TFTC0-HB TFTC-HB TFTC4-HB 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps /" NPT Conduit Opening Part Number CLASS, GROUP CONUIT TYPE ENCLOSURE Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt " NPT Inlet TFT6ER TFT8ER TFT0ER TFTER TFT4ER 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps 4 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

35 "NPT 4- HPN (4 FT.) "NPT NPT x NPT COR TYPE ENCLOSURE Temperature Controls Part Number TFT6-NPT TFT8-NPT TFT0-NPT TFT-NPT TFT4-NPT Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps Weathertight NOTE: When using a thermostat above 77 volt or on phase applications, select the proper control box with transformer and contactor as shown on pages 7 or 8. /8" HEX 4- HPN (4 FT.) NPT x HOSE BARB COR TYPE ENCLOSURE " Hosebarb " NPT Part Number Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt.6 TFT6-HB TFT8-HB TFT0-HB TFT-HB TFT4-HB 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps /8" HEX /4" Hosebarb HPN (4 FT.) " NPT NPT x /4 HOSE BARB COR TYPE ENCLOSURE Part Number Temp. Setting Maximum Capacity Ratings On Off 0/Volt 77 Volt TFT6-HB TFT8-HB TFT0-HB TFT-HB TFT4-HB 60 F 00 F 0 F 40 F 00 F 0 F 40 F 60 F 5 amps 5 amps 5 amps 5 amps 5 amps amps amps amps amps amps Part Number REMOTE-MOUNT AJUSTABLE With 60 Capillary Probe Adjustable Range 65 F to 50 (Open or Off Setting) ifferential 7 F (Close or On Setting) LO ia. AT655 Maximum Capacity Ratings 0/ Volt 5 Amps 77 Volt Amps.0 ATW Aluminum Protective Well for AT655.5 inch NPT Customer Support: (509) Toll-Free FAX: (800)

36 Temperature Controls Adjustable Thermostat Reduce engine heater cycle time in both warm and cold ambient temperatures. HOTSTART offers an adjustable thermostat as an option on weathertight engine preheaters and as a stand-alone unit. Control your optimum desired temperature with Kim Hotstart s adjustable thermostat. Adjustable from 90 F to 0 F. Stock one thermostat to fit all needs. 5/8 hose barb or NPT thread connections allow for easy in-line installations on a variety of heating units. Weather resistant enclosure. Rated up to volts. Cord Type HPN (4 FT.) /8" Hosebarb Conduit Type Model Number TFTCA-NPT TFTCA-5/8HB Type Plumbing Connections NPT X NPT 5/8 HB X 5/8 HB Cord Type Model Number TFTA-NPT TFTA-5/8HB Adjustable Range Electrical Rating 90 F to 0 F (Open or Off Setting) ifferential 0 F (Close or On Setting) 0/ Volt 5 Amps 77 Volt Amps Volt.5 Amps Conduit Type " NPT " NPT 6 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

37 Oil Pressure Switches For automatic cut-off of heaters when engine starts Maximum Current Capacity: 0V/08V/V/77V 5 Amps 80V/V/V 5 Amps Two pole single throw. Control Components To prevent overheating of the heating element on standby equipment and automatic start engines, HOTSTART recommends turning the coolant heater off when the engine is running. A pressure switch that senses engine oil pressure is utilized to shut the heater off on increase of oil pressure and to turn the heater on when engine oil pressure drops. Kim Hotstart Model Number PS5 PS5R PS5WT PS5EP Enclosure Type ry Locations ry Locations (Reverse Action) Wet Locations Hazardous Locations PS5 Magnetic Contactors Kim Hotstart Model Number Coil Voltage Kim Hotstart Model Number Coil Voltage MC0 POLE 0 AMPS MC0L MC0 JBW-000 JBW-000 RY LOCATIONS WET LOCATIONS 0V V 0V V HAZAROUS LOCATIONS POLE 60 AMPS MC60L MC60 JBW-060 JBW-060 RY LOCATIONS WET LOCATIONS 0V V 0V V HAZAROUS LOCATIONS JBE-000 JBE-000 0V V JBE-060 JBE-060 0V V Inrush Voltamps (VA) 5 VA Inrush Voltamps (VA) 9 VA Holding Voltamps (VA) 8 VA Holding Voltamps (VA) 0 VA Junction Boxes Use to simplify wiring on equipment when a variety of heaters and controls are required. All models have ten, 5 Amp terminal blocks. PB-000 Part Number Number of Openings PB-000 8* * Box comes assembled with 4 strain relief connectors. For additional connectors, order part# PB-. PB- Customer Support: (509) Toll-Free FAX: (800)

38 Complete Control Systems For heater protection and power savings HOTSTART recommends de-energizing the heater when engine is running. On automatic start engines this can be accomplished with a control system using an Oil Pressure Switch or a 4 Volt Relay. Volts 0V 08V V 77V HOTSTART Model Number MANUAL START ENGINES Amps HOTSTART Model Number AUTOMATIC START ENGINES Single Ø One Heater and Thermostat Per Engine Use thermostat only. See pages through 6. 5 Amps Use oil pressure switch (PS5) & thermostat. See pages -6 and page 7. Volts 0V 08V V 77V Volts 0V 08V V 80V V V 0V V 08V V 80V V V Manual Control Systems JBW-000 JBW8-000 JBW-000 JBW-000 JBW4-000 JBW5-000 JBW-060 JBW4-060 Box Size A A A BB B A B 0 Amps Maximum 60 Amps Maximum With 4 Volt Relay JBW-00 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 JBW-60 JBW4-60 Automatic Control Systems All control boxes are available for Class Group hazardous locations, change prefix JBW to JBE. Consult factory for price and availability. Box Size Code: A 6 x 6 x 4, B 8 x 8 x 4, C 0 x 8 x 4, x 0 x 5 8 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA Box Size B B B B B B Three Ø One Heater and Thermostat Per Engine JBW8-000 JBW-000 JBW-000 JBW4-000 JBW5-000 V JBW4-060 B 0V 08V V 77V 80V V V 0V 08V V 80V V V 08V V 80V V V A A BB B 0 Amps 60 Amps Maximum JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 B B B B B B B With Pressure Switch JBW-00 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 JBW-60 JBW4-60 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 Box Size C C C C C C C C C C C C C Volts 0V 08V V 80V V V 0V V 08V V 80V V V JBW4-60 B JBW4-60 C V Single Ø Two Heaters and Two Thermostats Per Engine Use one thermostat with each heater. See pages through 6. JBW-000 JBW4-000 JBW5-000 JBW-000 JBW8-000 JBW-000 JBW-000 JBW4-000 JBW5-000 C C C 5 Amps Per Heater 0 Amps Per Heater Maximum JBW-00 JBW4-00 JBW5-00 JBW-00 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 Use one oil pressure switch (PS5) & thermostat with each heater. See pages through 6 and page 7. JBW-00 JBW4-00 JBW5-00 JBW-00 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 Three Ø Two Heaters and Two Thermostats Per Engine JBW8-000 JBW-000 JBW-000 JBW4-000 JBW5-000 C C 0 Amps Per Heater JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 JBW8-00 JBW-00 JBW-00 JBW4-00 JBW5-00 0V 08V V 77V 80V V V 0V 08V V 80V V V 08V V 80V V V

39 All HOTSTART heaters with thermostats, designed to operate on -phase current (at any voltage), require the use of a control system with a -pole contactor. All Kim Hotstart heaters with thermostat designed to operate over volt ( phase or phase) require a control system to reduce the primary voltage to 0 volts for the control circuit. For increased thermostat life, use a control system on all heaters above 77 volts either single or three phase. These control systems allow for quick electrical installation of all HOTSTART engine preheaters. They are designed as a time and labor saving component. They are especially useful on installations that require two coolant heaters or combinations of a coolant heater and oil heater/hydraulic heater etc. All control boxes on this and preceding page are NEMA &. All control boxes are available for Class Group hazardous locations. Change prefix JBW to JBE and consult factory for price and availability. Typical Control Box System Components L Power In V PH L L Equipment Ground (must be grounded) H4 Control Transformer V. PRI. H H H A. Fuses Magnetic Contactors C C C C C C X /A. Fuse Line Load X 0V. 50VA Line Load Pressure Switch E E E E4 E5 E6 0A. Fuses Thermostat Thermostat Contactor Coil 4 C Contactor Coil 5 C Heating Element Heating Element To control two volt heaters at maximum 0 amps on automatic start engines. Model JBW4-00 With pressure switch or Model JBW4-00 With 4 volt relay Phase Only L Power In V. or Ø 0 AMP L Equipment Ground (must be grounded) Transformer A. Fuses V. PRI. 50VA H H H H4 Magnetic Contactor L L L C C C X 0V Sec. X E E E X /A. Fuse Model JBW4-000 No automatic control Heating Element C Thermostat Control Contactor Coil To control one volt heater at maximum 0 amps on manual start engine. Customer Support: (509) Toll-Free FAX: (800)

40 Technical Information & Heater Installation Instructions OPERATING PRINCIPLE The HOTSTART engine heater operates on the principle of a thermosiphon. As the temperature of the coolant in the heater tank increases, it s density decreases causing it to rise through the outlet of the tank to the engine. The coolant leaving the heater tank is replaced with coolant drawn from the engine and the cycle is repeated. A flow-through thermostat is available for the inlet of the engine heater that keeps coolant within the preset temperature range. CAUTION Prior to heater installation, check the cooling system. Poor coolant conditions will interfere with proper function of the heater and can also cause element failure. If there is sediment or foreign matter present or the coolant does not meet the engine manufacturer s specifications, the system should be drained, cleaned, flushed and refilled with a 50/50 mixture of low silicate antifreeze, deionized water, and low silicate supplemental coolant additives. o not exceed a concentration of more than 60% antifreeze, as element failure may result. A cooling system containing anti-leak additives can cause premature element failure. MOUNTING Mount the tank heater in a horizontal position with the outlet neck pointed up. The heater can also be mounted vertically with the inlet neck as the low point (see figure ). Bolt the heater to the truck frame or skid frame on a generator package with the mounting straps provided. See Figure. The heater must be mounted below the lowest level of the engine water jacket to ensure a good gravity flow of coolant to the heater. CAUTION O NOT mount the heater to the engine. Engine vibration can damage the heater and void the warranty. Connect the heater intake to the lowest accessible point of the water jacket. If a connection point is unavailable in the water jacket area, connect heater intake line to lower radiator hose. This hose should run down to heater intake. Connect heater outlet to the highest accessible point in the engine s water jacket area at the furthest point from the engine s thermostat. The heater outlet must be connected at a higher point on the engine than the intake. See Figure. CAUTION O NOT route outlet hose above engine block connection, or loop or kink hoses. This will cause air locks in the hose and block circulation of the coolant by the heater. See Figure. To eliminate air locks in the heater and hoses, refill the engine with the heater outlet line disconnected at the engine until outlet line is full of coolant. See Figure 4-. Then connect the outlet line to the engine and finish filling the engine. See Figure 4-. Before energizing heater, all air must be bled out of the system by running the engine. If not, air could be trapped in the block causing the heater to fail. CAUTION Outlet Neck HORIZONTAL MOUNT YES YES YES Outlet Neck Inlet Inlet VERTICAL MOUNT FIGURE NO Lowest level of water jacket FIGURE NO FIGURE NO NO The bi-directional ball check valve located in the inlet of the heater allows a reduced amount of coolant to reverse flow through the heater when the engine is running. This will maintain a full coolant level in the tank at all times to protect the element from overheating. This is a safety device only. Kim Hotstart recommends NOT running the engine with the engine heater energized. On standby and automatic start engines, heaters should be de-energized when engine starts. This requires an oil pressure switch or other automatic cut-off. These systems are often operated at voltages above the 77 Volt rating of the Kim Hotstart thermostat and are also often Phase. All heaters above 77 Volt should be used in conjunction with a contactor and control transformer. All three phase heaters must be used with a contactor. See pages 7, 8, and 9. Coolant Flow FIGURE 4 Note: It is recommended for V engines larger than eight cylinders or over 000 C.I.. that heaters of equal wattage be used. One heater installed on each bank of the V. Example: To adequately heat a 000 cubic inch V engine for ambient temperature above -0 F use () 000 watt heaters total watts. For the most efficient heating of this size engine and electrical savings, see the forced circulatiing heating system on pages 6 & HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

41 Section 5 Battery Pads Battery Wraps Silicone Hot Pads 4

42 Battery Heating Pads A fully charged battery has only 40% cranking power at 0 F when compared to 00% cranking power at 80 F. Battery heater not recommended for nickel cadmium batteries. When batteries are placed in an insulated battery box, a thermostat is recommended to sense battery box temperature to prevent overheating the battery. Standard Pad for Single Battery Special Pads for Multiple Batteries B 9.00 REF TYP B 9.00 REF TYP B Style A A 6- HPN Style B A 6- HPN Style C A 6" HPN Typical Connection - Batteries on Each Side of Vehicle 00 Left Side Battery Box Right Side Battery Box KB755- KB755- KB755- KB755-S 80 Model Number KB505 KB505-S KB505- BY-T68 BEC-6 BPC-6 Volts Watts Amps Nominal imensions A B 8 /4 8 /4 8 /4 Batt. Size Ground Style A BC Percent of Battery Cranking Power KB755 KB755-S KB / 0 / 0 / 9 / 9 / 9 / A BC KB75 KB75-S KB / 0 / 0 / 9 / 9 / 9 / A BC Ambient Temperature, F Accessories For Multiple Battery Heating FT 4 FT 6 FT 8 FT 6- HPN FT 6 FT COR, 6- HPN 5.75" 5.75" 5.75" EXTENSION CORS Model Length BEC- BEC-4 BEC-6 BEC POWER SUPPLY CORS Model Length Volts BPC- BPC- BPC-6 BPC THERMOSTAT & Y COR ASSEMBLY Temperature Control Model On Off BY-T68 60 F 4 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

43 Prolong the life of your battery with HOTSTART thermal battery wraps with or without thermostat. urable, fire-retardant vinyl cover that resists oils and acids. All standard battery pads and battery wraps come with 6 grounded cord and plug. Fast, easy installation. Boosts battery cranking power as much as 75%. Battery Thermal Wrap BATTERY THERMAL WRAP NO THERMOSTAT Model Number Volts Watts Length KBW KBW KBW Thermostatically controlled battery thermal wraps provide optimum heating regardless of ambient temperature. At, the battery will achieve maximum cold cranking amps. Battery is constantly maintained at. Provides greater heat rise than plates or pads. Thermostat will eliminate battery damage caused by overheating and acid spill. Thermostat range: 65 F - BATTERY THERMAL WRAP WITH THERMOSTAT Model Number Volts Watts Length KBW505T-000 KBW504T KBW805T-000 KBW804T KBW005T-000 KBW004T Customer Support: (509) Toll-Free FAX: (800)

44 Silicone Pad Heaters Flexible, Versatile and Easy to Install. HOTSTART adhesive pad heaters are ideal for oil pans, hydraulic reservoirs, engine blocks, hydraulic cylinders and diesel fuel tanks. Easy peel and stick application Etched foil heating element for optimal heat transfer and long life urable silicone/fiberglass cover resists abrasion Assembled with a standard 6 ft. HPN cord and plug (V without plug) Model Number imensions Volts Watts AF005 AF004 4 x AF505 AF504 4 x Not for use on batteries AF505 AF504 5 x AF4005 AF x Application Guidline 00 Watt 50 Watt 50 Watt 400 Watt Engine oil pan to 5 quarts 5 to 8 quarts to 5 gallons 5 to 8 gallons iesel Tank 5 to 7 gallons 7 to 0 gallons 0 to 0 gallons 0 to 0 gallons Hydraulic Tank to 5 gallons 5 to 0 gallons 0 to 0 gallons 0 to 0 gallons Water Tank up to gallons to 4 gallons 4 to 7 gallons 7 to 0 gallons CAUTION: o not use pads with higher than recommended wattage for specific oil capacities. 44 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

45 Section 6 In-block Heaters Heater Installation Guide In-line Heater irect Immersion Cords Thermocords Flush Mount Kits 45

46 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model 670T & I 685T & I 68LT, T & I (844 CI) Part Number 0 Volts AC-0 CATV-5 Part Number Volts Watts Product Image Application Information AC-0 CATV Allis Chalmers Case/IH Agricultural Replaces thread-in plug on the oil cooler at rear of the engine on the right side. Note that not all of the engines have this opening. Heat Shield Required Oil Heater Thread Size* ALL 4 CYL 90 ALL 6 CYL 590 CUB-75FP CUB-0FP CUB-5FP CUB-75FP CUB-0FP CUB-5FP Inserts in any of the freeze plugs right side of engine mm ALL 6 CYL 80 CUC-5FP CUC-5FP 500 Inserts in the freeze plug right rear of the block mm Caterpillar C-0 C- TF-000 TF Replaces the threaded plug in the oil cooler bonnet YES NPT C-9 Non ACERT C-5 Non ACERT C-6 Non ACERT CATV-5 CATV C-9 Only: Mount in rear face of block C-5, C-6: Mount in rear oil cooler bonnet from the back end NPT C7 ACERT 6 FP0-00 FP5-00 FP0-00 FP Replace 44mm frost plug on right hand side of engine just below the turbo charger. YES C7 ACERT rear port TL0-000 TL0-000 Replace -/6 plug in the rear of the block C9 ACERT CATV-5 CATV Replace NPT plug in the right rear of the engine block C ACERT C ACERT TF5-008 TF Replace any of the -5/6 plugs in rear of oil cooler on the right hand side of the engine Check Exhaust Routing 5/6 STOR C5 ACERT w/o breaksaver TF5-009 TF Replace -/6 plug in rear of the oil cooler on the right hand side of the engine C5 ACERT with breaksaver TF5-008 TF Replace -5/6 plug in the oil cooler on the righ handside of engine C9 007 ACERT C 007 ACERT C5 007 ACERT TF5-0 TF Replace -/6 plug in the rear of the oil cooler on the right hand side of the engine 674 CATB-5 CATB & 4 CATC-5 CATC T & 69TA CATC-5-S CATC-5-S 500 Replaces the -/ thread-in plug on the right side of the engine Replaces water jacket access plate on the left side of the engine Replaces water jacket access plate on the left side of the engine 0.5L 04.0L FP5-00 FP Replaces 40mm core plug on the front, left side of the engine * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

47 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information Heat Shield Required Oil Heater Thread Size* Caterpillar Continued 04.L FP5-00 FP L FP5-00 FP L PF5-00 PF L PF5-000 PF Replaces 40mm core plug on the front, left side of the engine Replaces 50mm core plug located at back of head Mounts in football shaped opening on the right of the engine Replaces 5mm core plug located at rear of engine, left side L 054B 4.L PER-75FP PER-0FP PER-75FP PER-0FP Mounts in the -/4 freeze plug opening on the left side of the engine 054C PER-75FP PER-75FP 750 Mounts in -/4 freeze plug at left rear of engine L PER-5FP PER-5FP 500 Mounts in the -/ freeze plug on the right side of the engine 4 6 FP0-00 FP5-00 FP0-00 FP Replaces the core plug on the right side of the engine just below the turbocharger YES /6 X 76 0.L through 995 8L-0 CAT-05 TF5-00 8L-0 CAT-0 TF Replaces the /4 plug on the right side of the engine just below the head. NPT 76 0.L 996 and later TF-000 TF Replaces the threaded plug in the oil cooler bonnet YES /6 X 96.0L TF-000 TF Replaces threaded plug in oil cooler bonnet YES /6 X 04 all 00 series CATX-75 CATX-0 CATX-75 CATX Replaces the core plug on the right side of the engine just below the turbocharger mm 08 heaters with a single cord CATX--75-Y CATX--75-Y 500 total Use on industrial engines when clear access is available. Replaces any core plug - one on each side of the engine 08 Recommended Aftermarket Installation J/4-0IN J-0IN J/4-5IN J-5IN J/4-0IN J-0IN J/4-5IN J-5IN Replaces any of the /4 or plugs on the water transfer casting (right front of the engine). /4 use J/4 use J L-0 CAT-05 TF5-00 8L-0 CAT-0 TF Replaces the /4 plug on the left side of the engine 406C/E 4.6L AC-0 CATV-5 AC-0 CATV Replaces thread-in plug in the rear of the oil cooler bonnet on the right side of the engine NPT * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 54. Customer Support: (509) Toll-Free FAX: (800)

48 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information Caterpillar Continued Heat Shield Required Oil Heater Thread Size* 406 & 408 except 998 AEM AC-0 CATV-5 AC-0 CATV Replaces thread-in plug in the rear of the oil cooler bonnet on the right side of the engine NPT 406E 998 AEM engines only TF5-00 TF Replaces the threaded plug that points downward on the top of the rear of the oil cooler bonnet YES NPT 406E AEM and AEM 000 engines AC-0 CATV-5 AC-0 CATV Replaces thread-in plug in the rear of the oil cooler bonnet on the right side of the engine NPT L AC-0 CATV-5 AC-0 CATV Replaces thread-in plug in the rear of the oil cooler bonnet on the right side of the engine NPT Chevrolet/GMC (Small Truck) 5.7L V8 (50 CI) FC L V8 iesel 6.5L V8 iesel FC60-PY NONE 600 Cummins 6 Cylinder Engines: H, NT, NH, N Family 74 CI, 855 CI, 97 CI, N4. Cummins engines are often referred to by their horsepower rating i.e. 50 Cummins. Cummins engines are often referred to as Big Cam, Big Cam,, 4, full flow cooling, etc. All refer to engines of 855 CI Size listed below Group I Mounts in the freeze plug in the engine s block No replacement cord available Flat plate design CUN-5B CUN-5B 500 Flat plate design when the / NPT opening is used NPT 6 bolt flat plate on the right side of the engine. May use either the forward or rear opening depending on clearance. CUN-5BH CUN-5BH 500 NPT Group II When an external oil cooler is used.. Note: When a 4 bolt flat plate element design is encountered, remove the next two bolts on the casting, remove the whole casting, and replace the casting and element with either CNT-5B/CNT-5B OR CNT5B90/CNT5B90 When connection is / rubber hose Engines produced Aug. 975 thru June 98 CNT-5B-90 CNT-5B bolt, flat plate design with an elbow that will rotate 60 degrees to connect with any hose or casting NPT Uses an O ring for the /4 water tube connection Engines produced prior to August 75 CNT-5B CNT-5B bolt, flat plate design with an elbow that will rotate 60 degrees to connect with any hose or casting NPT * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

49 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information Heat Shield Required Oil Heater Thread Size* Cummins Continued Group III For industrial engines with hole pattern reversed CUN-5BREV CUN-5BREV 500 Six bolt flat plate on the right side of the block NPT Group IV 998 and later N4 Industrial PF5-00 PF Six bolt flat plate on the right side of the block NPT Additional Cummins Engine Models Cummins A 4 cyl & 6 cyl CUA-0F CUA-0F 000 Inserts in any of the freeze plugs on right side of engine. Element points down. ISC/QSC 8.L ISL/QSL 9.0L 8L-0 8L /4 NPT threaded plug in the right rear side of engine mm L0, M ISM CUL-5 CUL Inserts in the forward opening of the heater casting on the right rear of block NPT QSB.9L, 5.9L ISB 5.9 TF75-00 TF /4 NPT threaded plug in the front of the oil cooler casting mm ISM/QSM.0L Flat Plate esign PF5-00 PF Right rear. Replaces plate. NPT QSX, ISX Signature 600 PF5-004 PF Mounts in the football shaped plate on the right side of the block 7mm 4BT.9L CUB-75FP CUB-0FP CUB-75FP CUB-0FP Inserts in any of the freeze plugs right side of engine Check Exhaust Routing mm 6BT 5.9L CUB-75FP CUB-0FP CUB-5FP CUB-75FP CUB-0FP CUB-5FP Inserts in any of the freeze plugs right side of engine Check Exhaust Routing mm 6CT 8.L CUC-5FP CUC-5FP 500 Inserts in the freeze plug right rear of the block mm etroit iesel SERIES 0 4 cylinder Phaser engines PER-75FP PER-0FP PER-75FP PER-0FP Mounts in the -/4 freeze plug opening on either side of the engine SERIES 0 6 cylinder Phaser engines PER-5FP PER-5FP 500 Mounts in the -/ freeze plug on the right side of the engine SERIES 0 8L-0 8L Mounts in the /4 NPT opening in the block * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 54. Customer Support: (509) Toll-Free FAX: (800)

50 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information etroit iesel continued Heat Shield Required Oil Heater Thread Size* SERIES 40 all versions PER-75FP INTA- FR5-00 PER-75FP INTA- FR Mounts in the frost plug opening on the left side of the engine SERIES 50 SERIES 60 AC-0 CATV-5 AC-0 CATV Mounts in the NPT opening in either water pick up pipe (up to 99) or in the NPT opening on the oil cooler housing after 99 yes on 99 and later /4 NPT SERIES 55 PF5-000 PF Mounts in the triangle plate on the side of the block -5, 4-5, -7, 4-7 with water cooled air compressor -5, 4-5, -7, 4-7 without water cooled air compressor 6-7 with water cooled air compressor 6-7 without water cooled air compressor -75-S -75-S S -5-S Mounts in the football shaped plate on the block. Check clearance. Mounts in the football shaped plate on the block. Check clearance. Mounts in the football shaped plate on the block. Check clearance. Mounts in the football shaped plate on the block. Check clearance. 8. L V-8 iesel 8L-0 8L Threads into the /4 NPT opening on the block 6V-5 with water cooled air compressor 6V-5 without water cooled air compressor 6V-75-S 6V-75-S 750 6V-75 6V Mounts in the football shaped plate on the block. Check clearance. Mounts in the football shaped plate on the block. Check clearance. 6V7 & 8V7 Alternate location AC-0 CATV-5 AC-0 CATV Threads into NPT plug in the front face of the block 6V-7 & 8V-7 6V-9 & 8V-9 except GMC General models V-5B V-5B 500 Mounts in the square plate on the block 6V9 & 8V9 alternate location - threads into oil cooler. BF4L9 BF6L9 FL9 FL9 F6L9 0 SERIES oil cooled engines 8L-0 8L OLT55 plus AM48M (adapter) n/a 50 Threads into the /4 NPT opening in the oil cooler housing.note - not all engines have this opening eutz Use adapter kit to mount the MM heater in the 48MM opening MM or 48MM * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

51 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information eutz continued Heat Shield Required Oil Heater Thread Size* 0 4 & 6 cyl 0 4 cyl PF PF Mounts in the football shaped plate opening on the oil cooler casting 0 6 cyl PF-00 PF Mounts in the football shaped plate opening on the oil cooler casting 05 6 & 8 cyl TL5-004 TL Mounts in 0MM plug in water elbow on front of the engine 0 4 & 6 cyl PF75-00 PF Ford Mounts in the football shaped plate opening on the oil cooler casting 6.9L & 7.L V-8 diesels through 99 FC0-PY None 000 Mounts in a freeze plug on the engine's block. No replacement cord available. 7.L V-8 diesels from 994 on TF L-0 TF L Mounts in the /4 NPT plug in the engine's block Hino.8L, 5.8L, 6.0L, 6.4L, 6.7L, W04C-T, W06E, H06C-T, H07C-B 8L-0 8L Threads into /4 NPT opening in the block YES 4B 6B 6BG 6HE 6SA Isuzu TF40-50 NONE 400 Replaces NPT plug in left rear of engine Iveco NEF 4cyl NEF 6 cyl PF75-00 PF John eere Mount in either front or rear opening on right side of engine block With /4 plug in the back of the block J/4-0IN J/4-5IN J/4-0IN J/4-5IN /4 NPT opening in the rear face of the block check Exhaust routing With plug in the back of the block J-0IN J-5IN J-0IN J-5IN NPT opening in the rear face of the block With 5/8 opening on the side of the water jacket JS-0 JS /8 threaded opening on the side of the block in the water distribution channel * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 54. Customer Support: (509) Toll-Free FAX: (800)

52 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information John eere continued Heat Shield Required Oil Heater Thread Size* 605 (0.5L) 65 (.5L) AC-0 CATV-5 AC-0 CATV NPT opening in the oil cooler casting Komatsu L0 (0L) M(L) CUL-5 CUL Inserts in the forward opening of the heater casting on the right rear of the block SA65 MA-5 MA Threads into the freeze plug opening in the block Kubota M, B, L Series 905 V V05 05 V B VB 00B V400B H905 VH05 H005 VH05 Mid liner E MS00 & MS50 TF40-50 N/A 400 Replaces NPT plug in left front of engine Mack MAM-0 MAM Mounts in rear face of block Mid liner E5 MS00 MAM-5 MAM Mounts in the oil cooler bonnet E6 engines smooth bore from 98 on MASB-5 MASB Mounts in the freeze plug opening. Smooth opening design. E6 engines threaded freeze plug opening not produced after 8 EN 465, 7, EN48, 504, 707, 67, 675, 676 (957 through 98) MA-5 MA Mounts in any threaded freeze plug opening E7 Engines Except E-Tech water pump mount E9, ENT865, 866 and 000 series V8 engines Use two heaters PF5-00 PF L-0 8L total Mounts in the plate in either the front or rear face of the block in the water jacket passage. For 00 engine mounts in rear face of block. Threads into the /4 NPT opening on each side of the block * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

53 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information Heat Shield Required Oil Heater Thread Size* MAN PF-00 PF Replace football shaped plate in lower water pipe on right side of engine PF5-006 PF Replace bolt plate on left side of engine. May require adapter if bolt opening is not available on engine. Consult customer service. Mercedes Benz MBE904 MBE906 PF0-00 PF Replace frost plug in rear of engine on right side YES Massey Ferguson cylinder 4 cylinder 6 cylinder PER-75FP PER-0FP PER-75FP PER-0FP Mounts in any of the -/4 freeze plug openings in the engine Navistar/International V800 (796 CI) AC-0 CATV-5 AC-0 CATV Threads into a NPT opening in the oil cooler bonnet INLINE 6 CYLINER all series, 60, 44, 46, 466 & 50 PER-75FP INTA- FR5-00 PER-75FP INTA- FR Mounts in the frost plug on the left side of the engine. Fits all series of these engines. 6.9L & 7.L V8 diesels through 99 7.L & T444 all series FC0-PY or FC60-50 None No replacement cord available. Mounts in a freeze plug above starter 8L-0 8L /4 NPT threaded opening in the block 9.0L V8 diesel INT9-0F INT9-0F 000 Mounts in a freeze plug Oliver ALL EXCEPT 65, 65 & 900 TF L-0 TF L Threads into a /4 NPT opening in the block Onan See Cummins A Series Perkins PER-75FP PER-0FP PER-75FP PER-0FP Mounts in the -/4 freeze plug opening on the right side of the engine FP5-00 FP Mounts in left front freeze plug * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 54. Customer Support: (509) Toll-Free FAX: (800)

54 In-Block irect Immersion Heaters Note: In-block heaters are complete with -wire w/ground 6 foot HPN cord and plug. For cord replacements or Y thermocord energy saver, please reference page 56. Engine Model Part Number 0 Volts Part Number Volts Watts Product Image Application Information Perkins continued Heat Shield Required Oil Heater Thread Size* 700 Series FP5-00 FP Mounts in freeze plug in rear of head 800 Series PF5-00 PF Mounts in football shaped plate on the left front of the block 004 (right side) FR75-00 FR0-000 PER-5FP FR75-00 FR0-000 PER-5FP Mounts in the -/ freeze plug opening on the right side of the engine 004 (left side) PER-75FP PER-0FP PER-75FP PER-0FP Mounts in the -/4 freeze plug opening on the left side of the engine 006 (6 Cyl) A & B PER-5FP PER-5FP 500 0C FR5-000 FR Mounts in the -/ freeze plug on the right side of the engine Replaces -/4 freeze plug on right rear of engine. Element should point towards O-clock position. 04 (4 Cyl) C PER-75FP PER-0FP PER-75FP PER-0FP Volvo Mounts in -/4 freeze plug opening on right rear of engine with element straight up in O-clock position 9 PF5-007 PF Mounts in the "football shaped" plate on the front, right side of the engine C Prior to Serial # 5050 C After Serial # 5050 PF5-005 PF YES Mounts below turbo charger on right center of engine PF-00 PF YES T60, T6, T70, T7, T00, T0, VE0, T0, T T7HLE 4TN8E 4T YYXL4.4 VT6-0 VT TF40-50 N/A 400 Yanmar Mounts into threaded opening (44mm) in the front of the engine NPT No replacement cord available NOTE: The only replacement parts for the direct immersion heaters is the power cord. Please see the power cord section on page 56 for the proper replacement cord set. For thermostat control of in-block direct immersion heaters, see page 56. The energy saver Thermocord is available in various temperature ranges. Supplemental heat for engines using in-block heaters can be achieved by the installation of oil pan heaters in the lube-oil. Reference pages 6 and 7 of this catalog or consult factory. * If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

55 Heater Installation Instructions for: In-block direct immersion heaters Please refer to specific instructions that accompany heater. THREAE PLUG TYPE HEATERS A. rain the cooling system. B. Remove the recommended plug. (See instructions with heater) C. Apply teflon tape to pipe threads or grease to O ring.. Thread heater into engine. Please follow these steps to ensure proper operation of your Kim Hotstart in-block heater.. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. O NOT PLUG IN HEATER YET!. Route the cord, keeping away from hot or moving surfaces.. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 0 minutes to eliminate air. 4. Stop engine and let cool. Check for leaks. Check coolant level. 5. Plug heater into power supply and test for proper operation. Block should feel warm near heater. PLATE TYPE HEATERS A. rain the cooling system. B. Remove the recommended plate. (See instructions with heater) C. Clean the gasket area.. Apply gasket sealant to plate and engine surfaces. E. Insert heater into engine. Tighten bolts. Please follow these steps to ensure proper operation of your Kim Hotstart in-block heater.. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. O NOT PLUG IN HEATER YET!. Route the cord, keeping away from hot or moving surfaces.. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 0 minutes to eliminate air. 4. Stop engine and let cool. Check for leaks. Check coolant level. 5. Plug heater into power supply and test for proper operation. Block should feel warm near heater. FREEZE (CORE) PLUG TYPE HEATERS A. rain the cooling system. B. Remove the recommended core plug. (See instructions with heater) C. Clean, smooth and dry core plug opening.. If retaining ring style, apply a light coat of grease to the O ring and core plug opening. If press-in style, apply a light coat of high-temperature, high-strength retaining compound (Loctite 640 recommended). E. Insert heater into engine and position properly. Push the heater into the engine by hand, then tap in using a suitable tool until flange is even with engine block. Please follow these steps to ensure proper operation of your Kim Hotstart in-block heater.. Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. O NOT PLUG IN HEATER YET!. Route the cord, keeping away from hot or moving surfaces.. Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 0 minutes to eliminate air. 4. Stop engine and let cool. Check for leaks. Check coolant level. 5. Plug heater into power supply and test for proper operation. Block should feel warm near heater. Customer Support: (509) Toll-Free FAX: (800)

56 Cords & Thermocords For use with In-Block irect Immersion heaters Cord Length Plug Style 0 Volt Volt 6 IM6-IN IM6-IN STYLE IM-IN IM-IN Heat Shield Model No. 6 IM6-IN IM6-IN Cord Length Plug Style 0 Volt Volt STYLE Fits most competitor's applications. HS 6 PR7T PR7T Use when exhaust manifold or turbo come close to heater termination. PRT PRT 6 PR9T PR9T IM6-IN PR7T NOTE: When ordering in-block heater and thermocord, place suffix WOC (which stands for without cord) after the heater model number to save cost as the standard 6 foot heater cord is replaced by the thermocord harness. Thermocord for In-Block irect Immersion heaters Thread Temp Part No. Volts Size Range A-8-ØB 0 /" ft. A-8-ØC 0 /" 0-40 ft. A-8-ØH /" 00-0 A-8-ØI /" 0-40 ENERGY SAVER ft. A-8-ØM 0 /" A-8-ØP /" Heater shown for illustration purposes only. 56 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

57 Flush mount kits for In-Block irect Immersion heaters Model Number 0 Volt Model Number Volt Cord Length Plug Style IM6-IN-FM IM6-IN-FM 6 IM-IN-FM IM-IN-FM IM6-IN-FM IM6-IN-FM 6 Kits include: PR- style cord (shown on page 56), recessed male receptacle and hinged flip cover Flush Mount Kits & Accessories Flush mount kits for tank heaters Model Number Volts Amps For Heater with Wattage of: FM to 800 FM to 000 FM to 50 Kits include: Recessed male receptacle with 6 cord (no female connectors), hinged flip cover and female connector Other Accessories Recessed Male Receptacle with 6 ft. cord (no female connectors) Model Number Volts Amps RM5-5 RM6-5 RM5-Ø RM6-Ø Model Number Volts Amps Female Connector Only - for extension cords FMGØA FMGØA 0 5/0 5/0 Hinged Cover Only Model Number escription *FC-KH FC-KH-C Black/Kim Logo Chrome/Kim Logo.5 *Note: Standard with kit Model Number Plug Housing A--PH Customer Support: (509) Toll-Free FAX: (800)

58 Specifying an Engine Pre-Heater. etermine the best type of heater to be used for the application. irect Immersion or Tank Type? Weathertight unit for all indoor or outdoor applications (hospital, communications building, shopping mall, pump station, off-road equipment). Explosion Proof unit for Hazardous Locations (off-shore platform, oil rig, gas compression station).. etermine engine size. Cubic inch or litre displacement.. etermine wattage required by using this general formula: watts x cubic inch displacement = watts required. Example: Engine is 855 C.I x = 565. Requirement is 500 watt heater. This formula is a very good rule of thumb to use down to 0 F ambient temperature. This formula will generally hold engine temperature at approximately 00 F above ambient. Very large engines may require a forced circulation system (see pages 6, 7 and 59). 4. Now that you have the required wattage, you need to determine: Voltage available that will power the heater (0, 08, 77,, 80, ). Is the power source Single Phase or Three Phase? 5. For thermostat selection, determine the desired engine temperature to be maintained. 00 F to 0 F applies 95% of the time. However, specifications vary with respect to the user and a higher or lower range may be required. You now have the specifications needed to select the required engine pre-heater from the many products listed in this catalog. For other technical information and installation tips, see pages 40 and 55. If you have other questions or need additional assistance, please contact our customer service department. Conversion Factors Litres x.0567 = Quarts Quarts x = Litres Litres x = Gallons Gallons x.7854 = Litres es - Litres Conversion Chart es Litres es Litres es Litres es x = Liters Liters x 6.04 = es Conversion Chart Fahrenheit - Celsius -40 F -40 C -0 F -4 C -0 F -9 C -0 F - C 0 F -8 C 0 F - C 0 F - 7 C 0 F - C 40 F 4.5 C 50 F 0.0 C 60 F 5.5 C 70 F.0 C 6.5 C 90 F.0 C 00 F 7.5 C 0 F 4.5 C 0 F 49.0 C 0 F 54.5 C 40 F 60.0 C 50 F 65.5 C 60 F 7.0 C 70 F 76.5 C 8.0 C 90 F 88.0 C 00 F 9.5 C 0 F 99.0 C F = C x 9/5 + C = (F - ) x 5/9 58 HOTSTART Engine Heating P.O. Box 45 Spokane Valley, WA

59 HOTSTART offers complete circulating heating systems for any large industrial engine. These systems are engineered and designed specifically for installation on a large generator, compressor package, marine engine, or locomotive. Most systems are mounted on a steel plate with a pre-wired junction box, pump and motor components, a flow detection device and in-line high-limit thermostats. Plus, most systems have fused 0 volt control voltage, regardless of applied voltage. Several systems are available for lube oil heating, coolant heating, diesel fuel heating or combinations of any aforementioned fluid. Systems are adaptable to function in wet/damp locations or hazardous environments. Complete with all necessary components and controls, these automated systems are available in various wattage, voltage and phase combinations to accommodate most large industrial preheating needs. For additional information regarding HOTSTART s circulating heating systems, please contact HOTSTART and have all your questions answered by one of our engine heating product specialists. Industrial Circulating Systems - Large engine applications All HOTSTART circulating heating systems come prewired and pre-assembled for easy installation, operation and maintenance. CL Model Coolant only, watertight circulating heating system COLER Model Class I Group combination circulating heating system Large capacity systems heat and circulate coolant or lube oil to efficiently maintain an engine s optimum temperature during shutdown and layover periods. Circulating-type combination heating systems combine the benefits of coolant heating and oil heating into one prewired, pre-assembled dual heating system. OER Model Oil only, Class I Group circulating heating system COR Model for locomotive engines coolant/lube oil combination heating system Lloyds & ABS Approved COL Model Watertight with NEMA enclosures combination circulating heating system Customer Support: (509) Toll-Free FAX: (800)

60 Customer Services To better serve you, HOTSTART provides a customer service department to answer all your engine heating concerns, any questions regarding HOTSTART products or to take your sales order. Customer Support epartment: (509) Sales orders and requests for quotes can also be faxed in over our toll-free FAX line. Toll-free FAX line: (800) Warranty Information The warranty below has been drafted to comply with the Federal Law applicable to products manufactured after ecember, 976. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. HOTSTART products are warranted against defects in workmanship and materials. No other express warranty, written or oral, applies. No person is authorized to give any other warranty or assume any liability except by written statement from an officer of HOTSTART Inc. The warranty extends for twelve months from date of shipment from factory or authorized distributor. Products must be installed and maintained in accordance with HOTSTART Inc. instructions. Users are responsible for the suitability of the products to their application. There is no warranty against damage resulting from corrosion, misapplication, improper specification or other operating conditions beyond our control. Claims against carriers for damage in transit must be filed by the buyer. Absolutely no material can be returned to HOTSTART Inc. without prior factory authorization. Upon factory authorization, return the defective part or product, freight prepaid, to: HOTSTART Inc., 57 E. Alki, Spokane Valley, WA 99. Telephone (509) 54-67; FAX (509) efective items will be repaired or replaced, at our option, at no charge. Such repair or replacements is the exclusive right of HOTSTART Inc. HOTSTART Inc. is not liable for labor costs incurred in removal, reinstallation, or unauthorized repair of the product or for damage of any type whatsoever including incidental or consequential damage. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the preceding limitation or exclusion may not apply to you. HOTSTART Inc. istributor 60 P.O. Box 45 Spokane Valley, Washington U.S.A Phone: (509) Fax: (509) Toll Free Fax: (800)