Table of Contents. Foreword... ix. Introduction... xi
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1 Table of Contents Foreword... ix Introduction... xi 1. Overview of Pulp and Paper Technology The Impact of Clothing Pulp Manufacturing Paper Manufacturing History of Papermaking Papermaking Process (Five Basic Steps) Paper Machines Paper Grades Printing and Writing Packaging Tissue Market Pulp Specialty Papers End-Use of Paper Sustainability and Recycling Nanotechnology in Papermaking References Forming Sheet Formation Mechanism Forming Fabrics Forming Fabric Designs Forming Fabric Design Variables Manufacturing of Forming Fabrics Performance Requirements for Forming Fabrics (Fabric Properties) Application of Forming Fabrics Service for Forming Fabrics Optimizing Forming Fabric Life Paper Machine Clothing Second Edition iii
2 2.4.2 Potential Operating Problems With Forming Fabrics Fabric Contamination and Contaminant Resistance Returned Fabric Analysis Forming Section Technical Services Forming Section Fourdrinier Forming Twin Wire Formers Multiply Formers References Pressing Water Removal Theory Flow-Controlled Nips Pressure-Controlled Nips Press Fabrics Press Fabric Functions Construction of Press Fabrics Manufacturing of Press Fabrics Properties of Press Fabrics Application of Press Fabrics Service for Press Fabrics Installation and Operating Procedures Fabric Shutdown Procedures Repairing Damaged Areas of Fabric Potential Operational Problems Fabric or Guideline Distortion Press Fabric Problems-Evaluation Guidelines Press Fabric Conditioning Returned Fabric Analysis Press Section Technical Services Press Types Straight-Through Press Inver Press Twinver Press Combi Press ( Uni Press ) Four-Roll, No-Draw Presses Three-Roll, No-Draw Presses Two Double-Felted, No-Draw Presses Shoe Presses Tissue Presses References iv Paper Machine Clothing Second Edition
3 4. Drying Paper Drying Theory Drying Rate Saturated Steam Pressure Superheated Steam Condensate The Role of Dryer Fabrics in Drying Effects of Drying on Sheet Properties Dryer Fabrics Yarns Dryer Fabric Structures Seam Styles Dryer Fabric Manufacturing Dryer Fabric Testing Applications of Dryer Fabrics Installation Guiding Bowing, Skewing, Narrowing, and Distortion Dryer Fabric Tension Yarn Degradation Fabric Contamination and Cleaning Service for Dryer Fabrics - Dryer Section Inspections Dryer Section Configurations Conventional Top and Bottom Dryer Configuration UnoRun Single Tier Sheet Flutter within a Section, Non-UnoRun Section-to-Section Transfer Short Draw Transfers References Paper Machine Auditing Variability Study Information Background and Objectives Test Procedures Analysis Techniques Advance Preparations Checklist Examples of Variability Study Results Forming Section Analysis Approach Flow Piping Headbox Jet Delivery Table Activity Drainage Profile Vacuum Schedule Paper Machine Clothing Second Edition v
4 5.2.6 Couch Operations Drag Load Fabric Conditioning Trim Squirt Press Section Analysis Nip Condition Doctor and Saveall Survey Felt Moisture and Permeability Scans Through Felt Cycle Sheet and Fabric Temperature Survey Press Water Balance Uhle Box Vacuum Assessment Suction Roll Vacuum Assessment Other Testing Dryer Section Analysis Preliminary Dryer Section Performance Concerns Machine Mechanical Configuration Information Actual Machine Layout Determining Balance of the Hood and the Effect of Exhaust Loading and Air Filtration Determining Dryer Section Performance and Efficiency Determining Drying Impacts of Pocket Humidities and Air Velocities Infrared Thermography Other Testing Closing Comments, Drying Process References Paper Analysis and Testing for Paper Machine Clothing Optimization Paper Components Fiber Analysis Fines Analysis Filler/Ash Analysis Sheet Surface and the Impact on Printing Image Analysis Techniques Paper Quality Analysis Sheet Smoothness Measurements Scanning Electron Microscope (SEM) Sheet Make Up in the Z-direction References vi Paper Machine Clothing Second Edition
5 7. LeanSigma: Performance Improvement for Papermakers and Paper Machine Clothing Suppliers LeanSigma Overview Lean Production/Manufacturing - Defined Six Sigma Implementation Strategy and Deployment Case Studies: Performance Improvement Projects Sheet Defects and Breaks in the Press Section: A LeanSigma Project Sheet Formation Quality: A Six Sigma Project Machine Efficiency and Sheet Quality: A LeanSigma Project Fiber Loss, Waste: A Lean Project Sheet Quality and Breaks: A Lean Project Reduce Quotation Cycle Time: A Lean Project Reduce Cycle Time for Paper Machine Clothing Production, Reduce Overall... Customer Inventory and Working Capital: Several LeanSigma Projects Summary Common Terms Paper Machine Troubleshooting Forming Section Troubleshooting Guide Press Section Troubleshooting Guide Dryer Section Troubleshooting Guide Appendix A: Tension Force Calculations of Dryer Fabrics Appendix B: Units and Conversion Factors Index Paper Machine Clothing Second Edition vii
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OPERATION AND INSTRUCTION MANUAL NORCLEAN POWERED EDDY CURRENT VACUUM RECOVERY SYSTEM WITH WATER TRAP OPTION
OPERATION AND INSTRUCTION MANUAL NORCLEAN POWERED EDDY CURRENT VACUUM RECOVERY SYSTEM WITH WATER TRAP OPTION THIS SYSTEM IS TO BE USED FOR REMOVING CONTAMINATED DEBRIS FROM EDDY CURRENT PROBES DURING STEAM