MAJOR SPEED INCREASE WITH DRYER SECTION RUNNABILITY IMPROVEMENTS
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1 STORA ENSO ANJALA MILL PM 2 MAJOR SPEED INCREASE WITH DRYER SECTION RUNNABILITY IMPROVEMENTS Mr. Timo Haverinen, Sales Director & Runnability Specialist of EV Group PaperCon 2011 Page 1536
2 CUSTOMIZED TECHNOLOGY AND SERVICES TO OPTIMIZE PM RUNNABILITY, EFFICIENCY, ENERGY SAVING AND PAPER QUALITY TECHNOLOGY AND SERVICES FOR PM WIRE-, PRESS-, AND DRYER SECTIONS Over 1200 pcs of stabilizing components delivered nearly to 30 countries world wide with excellent results. We deliver projects as OEM delivery to several paper machine suppliers. We have our own highly professional Survey Team for paper machine survey services. We have done over 200 survey projects. PaperCon 2011 Page 1537
3 STORA ENSO ANJALA MILL, FINLAND Established in 1872, stands by the Kymi river in the city of Kouvola, in the village of Inkeroinen. Product areas: Book papers, Improved newsprint grades, Business papers Two paper machines PM 2 and PM 3 PaperCon 2011 Page 1538
4 STORA ENSO ANJALA MILL, PM 2 Installed 1990 by Tampella Converted to produce book paper 2008 Trim width 5.28 m, max. speed 1365 m/min Total capacity: 155,000 mt/y PaperCon 2011 Page 1539
5 PROBLEMS AT STORA ENSO ANJALA MILL PM 2 More web breaks over 1200 m/min speed Sheet fluttering sheet creasing, wrinkles Sheet release from contact unstable Steam of dryers #4 and #10 had to be closed PaperCon 2011 Page 1540
6 SHEET FLUTTERING AND SHEET CREASING PROBLEM: SHEET DOES NOT RELEASE FROM CONTACT AND FOLLOWS THE CYLINDER CREASING WEB BREAKS PaperCon 2011 Page 1541
7 HOW TO KEEP UP EXCELLENT RUNNABILITY AND EFFICIENCY AT DRYING SECTION: KEEP UP EXCELLENT RUNNABILITY KEEP FABRICS AND CYLINDERS CLEAN REDUCE ENERGY CONSUMPTION O PaperCon 2011 Page 1542
8 HOW TO KEEP UP EXCELLENT RUNNABILITY AND EFFICIENCY AT DRYING SECTION: Survey and analysis of production line Tailored rebuilds as web stabilizers, section upgrades, optimized machine layout Clean fabrics and cylinder surfaces Maintenance PaperCon 2011 Page 1543
9 SOLUTIONS AT STORA ENSO ANJALA MILL PM 2 STEP 1: OPTIMIZATION OF DOUBLE FELTED SECTION 4th dryer section Machine geometry modification 8 units of EVdf Web Stabilizers STEP 2: OPTIMIZATION OF SINGLE FELTED SECTION 1st and the 2nd dryer groups 6 units of EV EasyOne stabilizing concepts PaperCon 2011 Page 1544
10 EV EASYONE CONCEPT FOR SINGLE FELTED SECTION High release vacuum zone Ensures optimal sheet release from upper cylinder Eliminates sheet flutter, creasing and paper defects Reduced d draw in the dryer section PaperCon 2011 Page 1545
11 NEW STABILIZING CONCEPT FOR SINGLE FELTED SECTION IN STORA ENSO ANJALA PM 2 6 pcs EVsf3 stabilizers compressor capacity 110 Mm3/min (1 bar) air flow at flange 0.9 m3/s (1500 Pa) PaperCon 2011 Page 1546
12 NEW STABILIZING CONCEPT FOR SINGLE FELTED SECTION IN STORA ENSO ANJALA PM 2 WITH A HIGH RELEASE VACUUM AS 2000 Pa, SHEET RELEASE CAN BE OPTIMIZED UP TO SPEED OF m/min PaperCon 2011 Page 1547
13 RESULTS AT STORA ENSO ANJALA PM 2 AFTER OPTIMIZATION OF DOUBLE FELTED SECTION: Speed up from 1250 m/min 1300 m/min Runnability clearly improved No wrinkles AFTER OPTIMIZATION OF SINGLE FELTED SECTION: New speed 1365 m/min Increased by 9 %! Runnability even better No sheet fluttering Less draw Increased steam pressure, no closed cylinders PaperCon 2011 Page 1548
14 RESULTS AT STORA ENSO ANJALA PM 2 REMARKABLE IMPROVED RUNNABILITY INCREASED SPEED ENABLES ADDITIONAL PRODUCTION MORE EFFICIENT DRYING IMPROVED PAPER QUALITY PaperCon 2011 Page 1549
15 The problems because of poor runnability are eliminated after the web stabilizing gprojects in single and double felted sections. We have now more stable sheet run, and the drying section runnability enables also higher speed. Antti Outinen, Production Manager, Stora Enso Anjala PM2 PaperCon 2011 Page 1550
16 We can help you to improve your PM productivity. THANK YOU! PaperCon 2011 Page 1551
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