Secador DRYMAX P 15. Secador deshumidificador para pequeños volúmenes de resinas plásticas

Transcription

1 Tecnología Superior Secador DRYAX P 15 Drymax P 15 Secador deshumidificador para pequeños volúmenes de resinas plásticas ontada sobre tolva fijada directamente a la tolva de secado sobre la prensa. Unidad portátil Silo y unidad de secado para montaje sobre unidad móvil. Volumen de aire seleccionable 7m_/h ó 15m_/h Tamaño compacto 30 años de experiencia en secado de material.

2 Tabla de selección DRYAX P 15 Secado de alto rendimiento Tolva de secado de acero inoxidable de 20, 30 o 50 litros. Proceso de calefactor de 0,8KW hasta 130 C temperatura de secado Voltaje de una fase 230V Tiempo Temperatura Peso Tamaño de silo aterial de secado de secado específico Drymax P Ltr 20 Ltr 30 Ltr 50 Ltr [h] [ C] kg/h 7 kg/h 15 kg/h kg/h kg/h kg/h kg/h ABS 2,5 80 0, APEC 3, , ASA , BAYBLEND 2, , CA 2,5 65 0, CAB 2,5 60 0, CP 2,5 70 0, EVA , HYTREL 3 0, Ionomere 3,5 90 0, NORYL 2,5 0, PA , PA , PA , PA , PA63T , PA , PA66 GF , PBT 3, , PBT GF30 3, , PC , PC GF , PCTG , PE-mezcla , PE-HD 1,5 90 0, PE-LD 1,5 80 0, PE-LLD 1,5 90 0, PE-D 1,5 90 0, PET , PETG , PFA , PFA-TFA , PA 3,5 80 0, PO 2,5 0, PO GF30 2,5 0, PP 1,5 90 0, PP GF , PP GF , PP , PPA 6 0, PPA GF33 6 0, PPE 2 0, PPE GF30 2 0, PPO 2,5 0, PS 1,5 80 1, PUR 2,5 90 0, PVC 1,5 70 0, PVC-P 1,5 70 0, PVC-U 1,5 70 0, SAN 2,5 80 0, SB 1,5 70 0, TPE-E 3 0, TPE-U , S u j e to a cambios sin previo av i s o * Valores de tabla estimados odelo D RYAX P D RYAX P D RYAX P P roceso de Po tencia Tolva de secado Opciones calefactor Po tencia [ k W ] 0, 8 0, 8 0, 8 Total 0,85kW 250V/50..60Hz 250V/50..60Hz 250V/50..60Hz To lva en [ l t r. ] To lva en i nye c to ra o o o a pie de m á qu i n a indicador de a l a rm a Sensor de p u n to de ro c i ó Estándar o Opcionales -- No disponibles en estos modelos Tecnología Superior WITTANN K U N STSTO F F G E RÄTE GBH A-1220 Wi e n L i ch t b l a u st raße 10 Tel.: Fax.: i n w i t t m a n n - ro b o t. a t w w w. w i t t m a n n - ro b o t. c o m WITTANN RO B OT SYSTEE S.L. Pol. Ind. Plans d A ra u C/Thomas Alva Edisson nr La Pobla de Clara m u n t Tel.: Fax.: i n w i t t m a n n - robot.es w w w. w i t t m a n n - robot.es WITTANN EXICO S. d e R.C. d e C. V. oises Solana #774 Col. Prados del ira d o r Q u e r é ta ro, Qro. C.P Tel.: Fax.: i n w i t t m a n n. c o m. m x w w w. w i t t m a n n. c o m. m x

3 Dry Air Dryers for Plastic Resin DRYAX Compressed Air Dryer Series for small material throughputs up to 10 kg/h. DRYAX Compact Dry Air Dryers for plastic processing machines with small to medium material throughputs up to 65 kg/h. DRYAX High Performance Battery Dry Air Drying Systems for the modular connection of various SILAX intelligent drying hopper units with integrated SARTFLOW valves for automatic airflow control and adjustment for different materials and fluctuating material demands. 30 Years of Experience in the raw material drying field for injection molding and extrusion. DRYAX Dryers Progress through Innovation

4 DRYAX P15 Compressed Air Dryer DRYAX P15 Small Volume Portable Dryer DRYAX P15 The drying principle is based on pre-dried, factory supplied compressed air which expands within the DRYAX P15 to atmospheric pressure and is controlled to process temperature before being guided into the drying hopper. Depending on the quality of the supplied compressed air dew points to -25 C can be achieved. Selectable Dry Air Volume For operation with either 7 or 15 m 3 /h in order to adjust the compressed air consumption to the actual material throughput. aintenance Free Virtually maintenance free operation by eliminating almost all moving parts. DRYAX P15 Clip-on Clip-On Hopper Connection The Dryer DRYAX P15 is equipped as standard with a handle and a simple Clip-on mechanism to conveniently remove the unit and to reconnect it to different drying hoppers of the WITTANN series prepared for this connection. A guide pin ensures the secure docking of the dryer to the drying hopper. A spring-loaded locking pin then connects the dryer and hopper as one unit. DRYAX P15 Control System Highly Precise icroprocessor Control Precise control of the process temperature up to 160 C. The three-digit 7-segment display indicates process and timer values along with actual error messages. DRYAX P15 operating panel iscellaneous Operation odes The batch mode is used for the time-controlled drying of plastic resin and is mostly employed in conjunction with very small material drying requirements with subsequent disconnection of the dryer and connection to another drying hopper. The continuous mode is best suited for perpetuous material drying requirements. Easy Start-up The intuitive user interface guarantees easy setup of the unit and immediate familiarity with the various functions available.

5 DRYAX Dry Air Dryer DRYAX Compact Dryer DRYAX The DRYAX ES Series dry air dryers are equipped with one desiccant bed and provide a dry air volume of 40 m 3/ h. Ambient Independent Dew Point of -35 C SmartReg Function Time optimized control of the regeneration and cooling of the desiccant bed. Energy Saving Counter Airflow Regeneration Reduces energy costs through fastest dehumidification of the desiccant bed during the regeneration phase. aterial Protection Function Avoids over-drying and thermal degradation of the plastic resin through short term lowering of the drying temperature during production stoppages of the processing machine. Side Channel Blower Constant air flow even during fluctuating pressure conditions in the drying hopper. Options Return Air Cooler Directly integrated into the filter housing and retrofittable without tools for the highest efficiency. Functional scheme Blower icrofilter Plastic resin High Temperature Construction Increased process temperature from a standard 130 C to 180 C for the efficient drying of materials requiring higher drying temperatures. Alarm Light and Horn Increased operating safety in error situations. Desiccant bed Regeneration/ Process heater Vaccuum take-off adapter DRYAX Control System Highly Precise icroprocessor Control Precise control of the process temperature up to 160 C. The three-digit 7-segment display indicates the process and timer values along with actual error messages. DRYAX Operating Panel Easy Start-up The intuitive user interface guarantees easy setup of the unit and immediate familiarity with the various functions available.

6 DRYAX, D60 and Compact Dry Air Dryers DRYAX, D60 and Compact Dryers DRYAX D The DRYAX Series dry air dryers are equipped with two desiccant beds to supply continuous dry process air and constant quality for the perfect drying of plastic resin. Ambient Independent Dew Point to -60 C otorized Switchover Valve Operation without compressed air lines and optimized control of drying and regeneration cycles in both desiccant beds. Energy Saving Counter Airflow Regeneration Reduced energy costs through fastest dehumidification of the desiccant beds during the regeneration phase. aterial Protection Function Avoids over-drying and thermal degradation of the plastic resin through short term lowering of the drying temperature during the production stoppages of the processing machine. icro Particle Filter in Return Air Dust separation efficiency of up to 99,9% for high process safety. SmartReg Energy Saving Function For the time optimized control of regeneration and cooling of the desiccant beds (on DRYAX D60 and ). SmartFlow Intelligent Air Distribution Automatic air distribution to adjust to different materials and fluctuating material demands (available on units with 2 drying hoppers). Functional scheme Options Plastic resin Dew Point Sensor Integrated dew point display with alarm function. For energy savings the dew point reading can be used to delay the bed switch-over until a user defined dew point level is reached. Switch over valve Blower icrofilter Return Air Cooler Highest efficiency directly integrated into the filter housing and retrofittable without tools. icro Particle Filter in Process Air Dust separation efficiency of up to 99,9% for high process safety of materials with optical quality (on DRYAX D60 and ). Alarm Light and Horn Increased operating safety in error situations. Desiccant bed 1 (in adsorption) Regeneration heater 1 Desiccant bed 2 (in regeneration) Regeneration heater 2 Process air heater Vaccuum take-off adapter DRYAX Control Highly Precise icroprocessor Control For the precise control of the process temperature up to 180 C. Temperature and parameter storage individually per drying hopper, error and function display via display. DRYAX Control 7-day Timer For the automatic and time controlled activation and deactivation of the dryer. Integrated CAN-communication Interface

7 PDC Portable Drying Conveyors The PDC compact dryer option enables the highest flexibility with the integration of a side channel blower and the connection of up to two material consumers in the frame underneath the drying unit. DRYAX 50 PDC aintenance Free Vacuum Blower A maintenance free vacuum blower with 3-phase motor supplies material on request to either the processing machine or the drying hopper. Just-in-time Conveying A sensor at the loader determines the minimum material storage and results in the immediate conveying in case of material shortage. Integrated Dry Air Conveying The material loading to the molding machine is accomplished via closed-loop dry air to a receiver with a glass cylinder for optimized visual inspection. PDC conveying to drying hopper Central Dust Separation and Collection Easily accessible for simple cleaning. 2 in 1 Control System One control for drying and conveying. Simple Interface Through selection of loaders via buttons located on the door. JIT loader on molding machine Wand Return air aterial line Vacuum loader on drying hopper Vacuum line Changeover valve Dust filter Controlled VTA Purging valve Blower Option DUAL PDC Conveying For the supply of dry material to up to two processing machines. PDC conveying to molding machine JIT loader on molding machine Wand Return air Vacuum loader on drying hopper Vacuum line aterial line Controlled VTA Changeover valve Dust filter Purging valve Blower Series of Drying Hoppers Drying hoppers 30 l 200 l Robust Stainless Steel Execution All components in contact with the material are made of stainless steel and are therefore perfectly suited for critical and abrasive applications. Convenient Clean Out Door Drying hoppers from to 400 l are equipped as standard with a clean-out door ideally suited for the respective hopper diameter. The perfect geometry of the hopper guarantees the uniform drying of the material across the entire crosssection.

8 DRYAX Battery Dryers DRYAX 180 to 1200 Battery Dryer DRYAX 900 The DRYAX battery dryer series are equipped with two desiccant beds and therefore provide continuous process air and constant dry air quality for the perfect drying of plastic resin. Ambient Independent Dew Point up to -60 C Four otorized Switchover Valves Operation without compressed air lines and optimized control of drying and regeneration cycles in both desiccant beds. Energy Saving Counter Airflow Regeneration Reduces energy costs through fastest dehumidification of the desiccant beds during the regeneration phase. aterial Protection Function Avoids over-drying and thermal degradation of the plastic resin through short term lowering of the drying temperature during production stoppages of the processing machine. icro Particle Filter in Return Air Dust separation efficiency of up to 99,9% for high process safety. SmartReg Energy Saving Function Time-optimized control of the regeneration and cooling of the desiccant beds. Side Channel Blowers For separate process and regeneration blowers in order to guarantee constant air flow even during fluctuating pressure conditions. Functional scheme Desiccant cartridge 1 (in process) Switchover valve 1 Inlet filter Process blower Switchover valve 2 Filter Return air DRYAX Options Regeneration heater Desiccant cartridge 2 (in regeneration) Dew Point Sensor For dew point controlled regeneration and switchover and visualization with alarm functions. Return Air Cooler icro Particle Filter for Process Air Side Channel Blowers Regeneration heater 1 Switchover valve 3 Switchover valve 4 Regeneration heater 2 Process air DRYAX Control The high-performance dryer control guarantees a constant supply of dry air to all connected drying hoppers by optimizing internal processes and automatic and energy saving switchover between the desiccant beds. DRYAX operating panel ultiple Display Options Of parameters, conditions, and error messages 7-day Timer For the automatic and time controlled activation and deactivation of the dryer. Integrated CAN-communication Interface Enables the extensive data exchange and the transmittal of all internal conditions for the visualisation of the entire dryer system to the higher-level WITTANN 7 network control system as well as the communication with the attached SILAX drying hoppers.

9 SILAX Intelligent Drying Hoppers SILAX Drying Hoppers from 70 l to 6500 l SILAX in table configuration The SILAX drying hoppers with integrated microprocessor control are available in table versions from 70 up to 0 l and free standing up to 6500 l. SmartFlow Intelligent Air Distribution Automatic air distribution to adjust to different materials and fluctuating material demands. Robust Stainless Steel Execution All components in contact with the material are made of stainless steel and are therefore perfectly suited for critical and abrasive applications. Efficiency Enhancing Insulation The drying hoppers are equipped with 40 mm thick insulation across the entire height in order to reduce heat losses and increase drying efficiency. Convenient Clean Out Door Drying hoppers of sizes l and up are equipped as standard with a clean out door ideally suited for the respective hopper diameter. The perfect geometry of the hopper guarantees uniform drying of the material across the entire crosssection. Integrated Sight Glass For the convenient visual inspection of material flow and level. Functional scheme aterial slide gate All drying hoppers are included as a standard with a manual slide gate. Plastic resin SILAX Options Vacuum Take-off Adapter Available with one or two material outlets as well as with controlled discharged valve for the efficient purging after the loading cycle (in connection with WITTANN 7 control system). Return air Process air SARTFLOW Process heating Suction box SILAX Control The integrated control system of the drying hopper monitors and controls not only the precise temperature setting of the process temperature but also multiple additional functions of the SILAX drying hopper. SILAX operating panel ultiple Display Options Parameters, conditions and error messages displayed. Separate 7-day Timer Each drying hopper individually controlled. Air Volume Display For the convenient control of the air volume through each of the drying hoppers. Integrated CAN-communication Interface Enables extensive data exchange and the transmittal of all internal conditions to the dry air supplying dryer.

10 Vacuum Take-off Adapter Controlled vacuum take-off adapter Robust Stainless Steel Execution Simple aterial Purging Through integrated slide gate. Adjustable aterial Load Levels Via air socket which can also be used for the connection of an air filter or for dry air supply. Options Controlled Vacuum Take-off Adapter With controlled discharge valve for the efficient material purging after every conveying cycle (in connection with Wittmann 7 control system). Air Filter ounted on the inlet for optimal quality. Application Table ABS ASA CA CP EVA IONOERE PA PA PA PA PA6.6GF PBT PC PEEK PE filled PEI PE PES PET PET-A PETG PA PO PP PPO PPS PS PSU PUR PVC SAN SB TPE-E TPE-U Subject to change without notice. DRYAX [kg/h] aterial Drying Time TEP. Bulk [h] [C ] Density [kg/dm 3 ] SILAX [kg/h] 30 l 50 l l 150 l 200 l 300 l 400 l 600 l 800 l 0 l

11 Application Table RESIN DRYING TEP. DRYAX [h] [C ] ABS ASA CA 2, CP EVA IONOERE PA PA PA PA PA6.6GF PBT PC PEEK PE filled PEI PE PES PET PET-A PETG PA PO PP PPO PPS PS PSU PUR PVC SAN SB TPE-E TPE-U Subject to change without notice. P l 50 l 30 l 50 l 70 l l 150 l 30 l 50 l 70 l l D60 30 l 50 l 70 l l 150 l 70 l l 150 l 200 l 300 l 400 l DRYAX P15, Performance Data DRYAX Process air [m 3 50 Hz Process air 50 Hz Process air [m 3 60 Hz Process air 60 Hz Process heater Process/regen. heater [kw] Power supply 50 Hz Power supply 60 Hz Power plug Drying hopper size [ltr.] Drying hopper size [cu.ft] Drying hopper with casters Subject to change without notice. P /15 4/9 9/18 5/11 in Dryer P15 50 Schuko CEE 77 (12 amps) on I ES 40-H T in Dryer in Dryer in Dryer in Dryer Schuko CEE 7/7 (16 amps) on I on I at Dryer 50 T 70 T

12 DRYAX Performance Data DRYAX -H 30 Process air [m 3 50 Hz Process air 50 Hz Process air [m 3 60 Hz Process air 60 Hz Process heater [kw] Process heater(s) Regeneration heaters [kw] Power supply EU/US [amps] Power plug EU/US Drying hopper size [ltr.] Drying hopper size [cu.ft] Drying hopper with casters I loaders I conveying volume Hopper loaders Hopper conveying volume Subject to change without notice / in Dryer in Dryer in Dryer at Hopper in Dryer , /10 Schuko CEE 7/7 (16 amps)/without Schuko CEE 16/without /30 50/30 50/ / / /1.77 1,05 1,77 2,47 3,53 on I at Dryer at Dryer 30/30 50/30 50/50 30 PDC/ 50 PDC/ PDC 1/ DUAL 2 up to 1.5 l/cycle 1 6 l/cycle 70 PDC/ PDC/ DRYAX D60 Performance Data DRYAX D60 D60-H D60 D60 D60 D60 D60 D60 D60 D /50 70/70 /70 Process air [m 3 50 Hz Process air 50 Hz Process air [m 3 60 Hz Process air 60 Hz Process heater [kw] Process heater(s) Regeneration heaters [kw] Power supply EU/US [amps] Power plug EU/US Drying hopper size [ltr.] Drying hopper size [cu.ft] Drying hopper with casters I loaders I conveying volume Hopper loaders Hopper conveying volume Subject to change without notice Schuko CEE 16/without on I 3.53 at Dryer / /1.77 at Dryer D60 / Schuko CEE 16/without 70/70 /70 / 2.47/ / /3.53 at Dryer at Dryer D60 70 PDC/ D60 PDC/ 3 ext. 3 at Hopper 3 at Hopper 3/3 at Hopper 3/3 at Hopper 3/3 at Hopper 3 at Hopper / / / / / /14,7 16/ /13.1 Schuko CEE 16/without PDC 1/ DUAL 2 up to 1.5 l/cycle 1 6 l/cycle D PDC/ DRYAX Performance Data DRYAX -H /70 /70 Process air [m 3 50 Hz Process air 50 Hz Process air [m 3 60 Hz Process air 60 Hz Processs heater [kw] Processs heaters Regeneration heaters [kw] Power supply EU/US [amps] Power plug EU/US Drying hopper size [ltr.] Drying hopper size [cu.ft] Drying hopper with casters I loaders I conveying volume Hopper loaders Hopper conveying volume Subject to change without notice. / 150/70 150/ in Dryer at Hopper at Hopper in Dryer in Dryer in Dryer / /5.311,6/ / / / / /14.9 Schuko CEE 16/without Schuko CEE 32/without /70 /70 / 150/70 150/ 150/ / / / / / /5.30 on I at Dryer at Dryer at Dryer at Dryer PDC PDC 200 PDC at Hopper / up to 1.5 l/cycle PDC Schuko CEE 16/without l/cycle 12 l/cycle 400 PDC

13 Application Photos Efficient aterial anagement The placement of the dryer and drying hoppers on a mezzanine above the gaylords and material supply bins guarantees the optimized usage of available space as well as shortest conveying distances for the filling of the drying hoppers. The perfect geometry of the drying hoppers and the discharge cone, which has been designed for uniform material flow, are perfectly suited for the drying of virgin and regrind material. Flexible and odular Construction The modular drying hopper series SILAX with separate tables enable a flexible combination for the respective drying demand. Even when the requirement changes over time the SILAX drying hoppers can be arranged differently and new hoppers can be added, as long as the dry air supply of the dryer series DRYAX is sufficiently sized. Optional level sensors in the FEEDAX vacuum loaders calculate and monitor by means of the WITTANN 7.2 control system any excessive dried material demand in each drying hoppers and respond according to the users instructions. Intelligent Air Distribution The intelligent SmartFlow air distribution of each SILAX drying hopper adjusts the air supply to the actual material demand of the respective SILAX hopper. Thereby a high quantity of drying hoppers can be connected to a dryer and still guarantee an efficient and perfect drying process.

14 Wittmann Automation & Auxiliaries for Plastics Processing Your Single Source Supplier for: Robots and Automation Automatic aterial Handling and Drying old Temperature Control Granulators and Recycling WITTANN Austria WITTANN Australia WITTANN Brazil WITTANN Canada WITTANN China WITTANN Czech Republic WITTANN Denmark WITTANN France WITTANN Germany WITTANN Hungary WITTANN Austria Headquarters WITTANN India WITTANN alaysia WITTANN exico WITTANN Singapore WITTANN Spain WITTANN Switzerland WITTANN Thailand WITTANN Turkey WITTANN UK WITTANN USA WITTANN Germany WITTANN China WITTANN USA WITTANN Hungary Wittmann Your trusted partner WITTANN KUNSTSTOFFGERÄTE GBH A-1220 Vienna Lichtblaustraße 10 Tel : Fax: WITTANN ROBOT SYSTEE GBH D Schwaig b. Nürnberg Haimendorfer Straße 48 Tel.: Fax: info@wittmann-robot.at vertrieb@gu.wittmann-robot.de D Groß-Umstadt Am Gewerbepark 1 3 Tel.: D Vlotho Valdorfer Straße Tel.: Progress through Innovation BP

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