CHINA FREEZER. Advantages and Benefits. Mechanical-Spiral/Straight Tunnel Freezer. Cryogenic(LN2/LCO2)-Spiral/Straight Tunnel Freezer
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1 Advantages and Benefits of Mechanical-Spiral/Straight Tunnel Freezer Cryogenic(LN2/LCO2)-Spiral/Straight Tunnel Freezer Spiral Steam & Thermal Oil Cooker
2 Single Drum Spiral Freezer Compact structure,easy to operate,special air flow design,reliable conveyor belt
3 Double Drum Spiral Freezer Huge Productivity low loading, low unloading
4 Twin Belt Spiral Freezer Two Production Line With One Spiral Freezer
5 Modular Center Drum ¼ Section Drum One Unit Drum
6 Drive System Top Drive Bottom Drive Chain Drive Center Shaft
7 Modular Frame Modular Frame Bolt Runner Runner&Legs Modular Runner Runner & Legs #2 Spiral Assembly Frame & Drum Assembly
8 Platform Conveyor Belt Stainless Steel Belt Plastic Belt
9 PLC Control Panel Allen -Bradley Siemens
10 Evaporator Variable Fin Space Coil Water Distributor Pan Al. Tube Coilof Ammonia SS304 Tube Coil Al.Distributor of Freon
11 Platform Modular Floor v Modular stainless structure floor, no need floor heater
12 Air Flow Pattern Vertical Air Flow Horizontal Air Flow Mix Air Flow Vertical Air Flow Horizontal Air Flow
13 Insulated Wall System 5 PU foam panel, R41 grade. Both side stainless steel or white painted steel. Rib Surface Convex-concave Groove Connection Side Wall & Floor Connection Cam-Lock Connection Flat Surface
14 Fully Automatic CIP system Four Circle: Rinsing Foaming Sanitizing - Drying CIP Skid Tank Water Recycle Trough Detergent & Sanitizer CIP Spray Ball Belt Wash Nozzle
15 Sequential Defrost System u The freezer continuous running 24hr/7day u Hot gas & water defrost u Freezer keep running, coil sequential defrost u Coil air flow is separated, didn t interfere each other when defrost 4 Coil Sets Schematic Diagram
16 OSHA Safety Standard Ladder & Handrail inch Pull Cable Reset Label Product Overheight Take up Sensor Belt Flip Up Sensor Fan Guards 1 inch Label
17 Typical Example Airline Meal USA Project Italian Meal -- Australia Project
18 Typical Example 15000lb/hr Raw Dough Ball, Twin 42 inch Mesh Belt Outdoor Installation & CIP, Sequential Defrost System -- USA Project
19 Typical Example 22000lb/hr Flat Bread, 60 inch Plastic Belt, Belt Speed ft/min World Two Biggest Spiral & CIP, Sequential Defrost System ---- USA Project
20 Typical Example Compact Spiral ( One Unit, Container Size ) ---- Russia, Singapore, Thailand, Australia
21 Other Options Straight Tunnel Freezer Double/Triple Tiers Tunnel Fluidization IQF LN2 Spiral Freezer Spiral Steam Cooker
22 Cryogenic Freezer LN2/LCO2 Cryogenic vs. Mechanical Freezing cost Freezing Cost 160 Mechanical Cryogenic 140 Capital High Low 120 Energy Low High 100 Maintenance High Low 80 Dehydration High Low 60 Flexibility High Low 40 Operating Turn-up Capacity High Low 20 0 Mechanical Cryogenic Depreciation
23 Cryogenic Freezer LN2/LCO2 Adjustable Speed Fan Controllable Gas Injection Exhaust System Heavy Duty Enclosure Fully Welded
24 Cryogenic Freezer LN2/LCO2 Straight Tunnel: Single Belt, Triple Belt Ready for Shipping Client Plant Section View Fried Meat Application: for short dwell time 1.Crust Freezing : precooling before deep freezing - Fried, Steamed meat 2.Hardening : Frozen food after glazing - Seafood 3.Sliced & Diced Product: meat patties, fish fillets, meat pieces pizza bread, flat bread Fish Fillets Iced Fish Flat Bread
25 Cryogenic Freezer LN2/LCO2 Spiral LN2 Freezer Vertical Air Flow Big Temp. Range Heavy Duty Metal Belt Clean In Place System Benefit: 1.Circulating fan & Cross Heat Flow cryogen is sprayed directly onto the product, substantially reduces freezing time and improves cryogen efficiency, reducing overall freezer size and cryogen usage cut down all cost. 2. Adjustable exhaust cryogen temp. - exhaust system has a controller to monitor the temperature in the spiral freezer, to ensure the gas is fully used before leaving the spiral freezer, keeping gas consumption and running cost low. Counter Heat Flow
26 Spiral Oven Spiral Oven: Steam & thermal oil cooker Temperature Range Up to 250ºC Fully Opened Side Door Heavy Duty Enclosure Hot Steam & Oil Piping Features & Benefits: 1.Controlled Air Distribution System- fan circulates air evenly throughout the product, each product piece is cooked uniformly; 2.Indirect heating - provides a safe cooking 3.Adjustable Temperature, moisture, air circulation, and conveyor speed are independently, this make the oven for a wide range of products 4.Product list is up to 30 items Belt Washer & Brusher Oil Heater Exchanger
27 Spiral Oven Spiral Oven: Steam & thermal oil cooker Vertical Hot Air Flow Counter Heat flow Horizontal Hot Air Flow Application: meat, poultry, seafood minimal weight loss and high production
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