EQ Joint High performance & Economical Price Stainless Steel welded Pipes & Tubes

Transcription

1 EQ Joint High performance & Economical Price Stainless Steel welded Pipes & Tubes

2 EQ Jointech introduce EQ joint system is based on the introduction of technology from Germany and Japan, and in both countries KS D 3595 (Light gauge stainless steel pipes for ordinary piping) has been used for a long time. SAS 352 as its joint is used in water supply and heating. In Korea KS B 1547 (general stainless steel piping press-type joint) is used in various fields. Water pipe used for drinking water in conventional buildings have a short lifetime due to scaling and corrosion, and have been a major problem causing the aging of a building. However, EQ joints are stainless steel products with corrosion resistance superior to other steel pipes for their thermal efficiency compared to PVC based hoses when used for heating coils and can save costs for heating. Moreover, the fitting connection is done by pressing (5~20 seconds) after inserting a pipe into an EQ joint using a specialized tool, which can greatly contribute in saving operation time and cost. The EQ joint is an advanced piping material capable of maintaining water pressure the sufficient connection strength achieved by simultaneous pressing of the pipe ad the fitting in a hexagonal or a circular shape and the compressive deformation of a rubber ring (EPDM). We are performing thorough inspections in each step from the water pressure to finished products for all products using various testing machines for zero defective products. I would like to finish my greetings with our commitment to human health. We promise you to supply clean and healthy water free of rust for the humanity using stainless steel piping materials under the slogan of High Performance & Economical Price A journey of thousand miles starts with a single step. And we will grow into a good company with your all interests and critiques. EQ Jointech Co.,Ltd., CEO Han, Hyesook

3 The 30-year old Samyong Metal Co., Ltd. is born again as EQ JoinTech Co., Ltd. to leap to a bigger stage. Company History History in the 2000 s History in the 1990 s Certifieds for INNOBIZ & Venture Business Renamed to EQ JoinTech Co., Ltd. from Samyong Metal Co., Ltd Awarded for noteworthy dedication in water supply and drainage Registered a utility model (Compressing tool for pipe connection) Certified for ISO Elected as a prospective exportation company of Registered a utility model (Compressing tool for pipe joints) Product quality approved by Japan Water Works Association Elected as a quality product- Stainless steel pipe for piping accessories (By the Mayor of Incheon Metropolitan City) Awarded for noteworthy dedication in water supply and drainage Received Distinguished Woman Business Professional Award (By the Chairman of Presidential Special Committee for Small and Medium Business) Awarded as an Excellent Small and Medium Business (By the Director of Incheon Small and Medium Business Administration) K.S. certification (KS D 3595/3576/3577) approved Begun exports to Japan Completion of the stainless steel pipe plant construction (Namdong Industrial Complex of Incheon Metropolitan City) Elected as a prospective exportation company ISO 9002 certification approved Trademark registration for S.Y.M. SAMYONG METAL CO. LTD Elected as a Prospective Small and Medium Business of 1997 by Gyeongi-do Province Trademark registration for EQ Begun exports to Europe Incorporated Samyong Metal Co., Ltd Trademark registration for Samyong K.S. certification (KS B 1547) approved Relocated the plant (Wolgog-dong, Nam-gu, Bucheon Nae-dong, Ojeong-gu, Bucheon) Introduced a standardization system for the company s internal use according to technology guidance Begun exports to Asian countries Renamed to Samyong Metal (started manufacturing business)

4 EQ JoinTech manufactures the best, leakage-free products under a thorough quality control. Products EQ joints Ordinary stainless steel pipes Stainless steel pipes water supply, hot water supply, piping for cold and warm water supply, electricity, compressor air and fire fighting water supply, hot water supply, piping for cold and warm water supply, electricity, compressor air and fire fighting, and other. Materials for anti-corrosive, heat resistant, low temperature piping uses such as for petrochemical industries, paper and forestry, and fiber industry. KS Certification No. KS B 1547 KS D 3595 KS D 3576 Certifications Title Stainless steel press type pipe fitting for regular piping Light gauge stainless steel pipes for ordinary piping Stainless steel pipe Authorization No ISO 9001 Certification No. KSA 9001:2001/ISO9001:2000 Title Stainless steel pipe and press type pipe fitting for regular piping Authorization No. QMS-2333 JIS References Certification No. JIS G 3459 JIS G 3448 Title Stainless steel pipe Stainless steel pipe for regular piping EQ JoinTech Co., Ltd. is recognized in the world market ahead of domestic market. EQ Joint/ EQ pipe Press type pipe fitting for regular piping regular stainless steel pipe ISO 9001 stainless steel pipe 4_ EQ JOINTECH CO.,LTD.

5 Stainless Steel welded Pipes & Tubes EQ joint system (KS B 1547) EQ joint is a press type connection system of stainless steel pipes in which the pipe and the fitting are pressed simultaneously in a hexagonal or circular shape for sufficient connection strength. Water pressure can be maintained according to the compressive deformation of the rubber ring. Before After Material for the EQ joint Body : The body is made of STS 304 (27 kinds), which is used for all products of press type stainless steel pipe fitting (around 150 products). STS 316L (32 kinds) are applied according to the customer s request. O-ring : O-ring is made of EPDM rubber. Upper use temperature is 150 it is recommended to be used in the temperature below 90.. However, if it is used for a long-term period, O-ring (EPDM) Test Result _ 5

6 All the EQ joint products are processed for bright annealing at 1,060 C. Types and standards of the EQ joints 90E 90 elbow 45E 45 elbow S socket SU A Z SU A Z SU A Z WS water type socket UM union UF fitting SU A B SU L SU L SE 90 socket elbow 45SE 45 socket elbow C cap SU A Z L SU A Z L SU A Z WE(S) water type elbow (short) BS bear socket SU A B Z SU A _ EQ JOINTECH CO.,LTD.

7 Stainless Steel welded Pipes & Tubes AE(F) adapter elbow (female) R reducer A Z B Z A SU A B Z SU A Z SU A Z SU A Z T tee Z2 B A Z1 Z1 A SU A B Z Z SU 60x50 60x40 60x30 60x25 60x20 60x13 75x75 75x60 75x50 75x40 75x30 80x80 80x75 80x60 80x50 80x40 100x x80 100x75 A B Z Z x60 100x _ 7

8 The work does not require skilled labor, and labor costs can be saved by reduced operation hours. WE water type elbow AS(M) adapter socket (male) AS(F) adapter socket (female) SU A B Z SU A B SU A B SU A B SU A B AE(M) adapter elbow (male) WT water type tee SU A B Z SU A B Z AS-(M)-PNadapter socket (male)-nipple AS-(F)-PS adapter socket (female)-socket SU SU AE-(M)-PN adapter elbow (male)-nipple AE-(F)-PS adapter elbow (female)-socket SU SU _ EQ JOINTECH CO.,LTD.

9 Stainless Steel welded Pipes & Tubes Special items (order production) other special items can be produced upon request. UM Zinc pipe union SE-P stub and pipe T-AS(M) adapter tee (male) F-WE(S)fixed water type elbow (short) T-AS(M)adapter tee (male) T-AS(F)adapter tee (female) 90RE90 reducing elbow WT(L) long water type tee R-AS(M)adapter reducer tee (male) 45SE(S) 45 socket elbow (short) 90SE(S) 90 socket elbow (short) WE(L) long water type elbow AHS(M)singular socket adapter (male) AHS(F) singular socket adapter (female) 45 singular male adapter elbow (male) RS singular socket reducer 90 singular adapter elbow (male) FAS fixed anchor socket T-WE(S)tee water type elbow (short) EQ-F EQ flange R-TEE ralica tee R-RED ralica reducer SU L A SU L A SU 60A 60 80A A A 60 A Z A SU 65A 40 65A 25 65A 20 80A 40 80A 25 80A 20 L A SU 100A A A A A A 25 L A _ 9

10 The work does not require skilled labor, and labor costs can be saved by reduced operation hours. Stainless Steel Welded Pipe & Tubes Stainless Steel Pipes Specification : KS D 3576 / JIS G 3459 / ASTM A312 - Applications : Anti-corrosive, heat resistant, low temperature pipes for petrochemical industries, paper and forestry, and fiber industry - Material : STS 304, STS 304L, STS 316, STS 316L, etc. Scope : For High or low temperature & General service (KS D3576, JIS G 3459, ASTM A312) Grade : 304, 304L, 316, 316L & others A Dimension Nominal diameter (N.D.) Outer diameter (O.D.) Nominal thickness (SCH) Wall thickness B KS(JIS) KS(JIS) 5S 10S 20S 40S 80S KS(JIS) KS(JIS) KS(JIS) KS(JIS) KS(JIS) KS(JIS) KS(JIS) KS(JIS) KS(JIS) Tolerance Division Specification KS D 3576 (JIS G 3459) ASTM A312 D D D Outside diameter D 30 1% D D Tolerance t Wall thickness All size 12.5% t 2 10% Length Shall be the specified length or more All size -0 Straightness Shall be reasonably straight Shall be reasonably straight 10_ EQ JOINTECH CO.,LTD.

11 Stainless Steel welded Pipes & Tubes Light gauge stainless steel pipes for ordinary piping Specification : KS D 3595 / JIS G 3448 / ASTM A269 Applications : Water supply, drain, piping for cold and warm water supply, electricity and fire fighting (for apartments, hospitals or plants) Material : STS 304, STS 316 Scope : Waterworks, Plumbings & General corrosion-resisting and low-high temperature service (KS D3595, JIS G 3448, ASTM A269) Grade : 304, 316 Dimension and tolerance Dimensioning Outer Diameter (O.D) (mm) Thickness (W.T) (mm) Weight (kg/m) Su (K-type) Size Tolerance Thickness Tolerance STS304TPD Tolerance % _ 11

12 EQ JoinTech is staging the Zero Defect Movement to eliminate all possible defects. Features of the EQ joint Reduced operation hours Operation is finished as soon as the pipe is inserted into an EQ joint and is pressed by a press tool. Conventional operation using a bolt and a nut takes time in fitting, but the operation can be finished instantaneously with the EQ joint, which greatly saves time and cost associated with piping. No skilled labor necessary In the conventional operation using a bolt and a nut, the operator should be highly proficient in the operation. However, a specialized press tool is used in the EQ joint system, which provides consistent connection strength regardless of a user s proficiency. Fire-free Fire is not used near the piping environment, which makes it suitable for a household piping. Clean facility Cutting oil or compounds are used for bolt-nut type joints which may lead to a possible heavy metal contamination in case of soldering. The EQ joint is free of such contaminations. Lightweight piping Since the EQ joint employs a thin stainless steel, it provides larger water flow than a pipe with the same diameter and is better fitted for the lightweight piping necessary for high-rise buildings. The strict quality inspection of EQ joint (water pressure inspection of 35Kgf/cm 2 ) frees customers from the danger of leaks. *Please note that the use of stainless steel pipe for hot water supply may impose harmful effects on piping in case of underground water. 12_ EQ JOINTECH CO.,LTD.

13 Stainless Steel welded Pipes & Tubes EQ joint specification Execute a responsible construction by holding a public hearing for all involved operators prior to piping operation. 1. Application standard Regular stainless steel pipes (13SU - 100SU) 2. Application range Water supply pipe laying, water supply pipes, hot water supply pipes, and piping for heating and cooling inside a building, etc. 3. Material and quality STS 304, 316L, KS B 1547, KS D Construction method Pipe cutting Make the cutting section of a pipe perpendicular to the length of the pipe. Burrs must be removed using a burr remover or a file. Marking-off Remove the O-ring of a socket and use the socket as a line marker. The line mark must be visible after the pipe has been inserted to a fitting. Press work Push the pipe until the end of a fitting, check the line mark and then finish the pressing. (Make sure to use a pressing tool recommended by EQ JoinTech for EQ joint parts. Periodically run tests on the pressing tools and prevent poor piping caused by aging of the pressing tools.) Pressing inspection Check the pass or fail of the pressing using a hexagonal gauge. Water pressure inspection The pipe pressure for water supply should be checked according to the specified pressure of the water department. The water pumping pressure must be a twofold of the corresponding pump pressure, and other requirements should satisfy the standard specification. For safety, remove the air completely before pressurizing. _ 13

14 We will do our best to make honest products based on perfect construction and environmental friendliness. Notes for EQ joint operations 1) Do not damage the O-ring If the pipe is deformed, cut it out and remove the burr completely. 2) Insert the pipe to a line mark. Identify the line mark prior to pressing and completely insert the pipe. 3) Avoid mistakes in pressing. 4) For the piping at the adapter unit, the screw unit should be connected first; the curl unit should be pressed afterwards. 5) When the pipe is laid in a contaminated ground such as a stall, paddy fields, and dry fields, or a waste landfill, the pipe can become rusted by microorganisms, therefore, it should be wrapped with a plastic film or an anticorrosion tape. 6) Leaving the pipe lay underground for a long time without any water flowing may cause chemical reactions from water content or air permeability leading to corrosion. Therefore, let water flow as soon as possible through the laid pipe. 7) The use of materials containing chlorine or sulfide may cause local corrosion; a plastic film or an anticorrosion tape should be wrapped around the pipe to prevent corrosion. 8) Avoid dropping or bumping into a heavy object when carrying a straight pipe. Especially, the pipe fitting should be protected from any deformation. 9) The stainless steel pipe should not be hanged with a steel wire. Especially, large diameter steel wires should be avoided. Plastic wire or cloth band should be used for transfer. 10) Keep the temporarily deposited stainless steel pipe with a plastic cover or a protective cover. 11) The deposit place for the stainless steel pipe should be free from falling objects. Do not touch it with a different type of steel material such as a gas pipe or a reinforcement bar. 12) Parts should be stored in a clean place, and the mouth of the part should be cleaned prior to the insertion of the pipe. 13) Keep the part and the pipe in a straight line during insertion to prevent damages to the O-ring. If the pipe is not inserted smoothly, wet the O-ring inside the part with water before insertion. 14) The two grooves of a jaw should be properly assembled with the grooves of parts and the pipe and the jaw should be perpendicular to each other for pressing. 15) It is recommended to mark the pressed part for indication. 16) Make sure to use a pressing tool recommended by EQ JoinTech for EQ joint parts. We are not liable for any defects caused by the operations against the given direction. 14_ EQ JOINTECH CO.,LTD.

15 Battery-Hydraulic pressing tools Rechargeable pressing tools UAP Kesco UAP Kesco Product characteristics Battery-Hydraulic, 12V/Ah -Ergonomic handle shape (single-handed operation) -Reliable constant thrust of at least 32kn -Pressing time : 5-7sec. standard pressing jaws 10-20sec. LP pressing chains 76.3/89.1/ Automatic piston return and motor cut-off after completion of the pressing procedure -Maintenance display via LED -Compatible with standard pressing jaws Technical data -Weight incl. battery only approx. 4.4kg -Approx. 220 pressing strokes at size 20per battery charge -Charging time approx. 45min. -Pressing jaw holder revolvable by approx. 360 Notes in using UAP Kesco, the rechargeable pressing tool - Clean the machine and the jaw before and after the use, and check for any irregularity (abrasion or damages such as a hole, crack, or groove). Jaw should be cleaned with WD-40, and the machine should be cleaned with compressed air or a wet towel with a neutral detergent followed by drying. - If the battery is discharged, cool the machine for 10 minutes before reuse. (Continuous use of the machine upon replacement of the battery may cause overload leading to a malfunction) - The machine should be sent to the customer service after 10,000 times of pressing operations every year. - If oil leaks are observed in the machine, do not touch it and send the machine to the customer service center for repair. - Safety goggles are recommended during operation. Signal Duration Short blinking Lighting for 20 sec. Blinking for 20 sec. (2Hz) Blinking for 20 sec. (5Hz) Lighting for 20 sec. followed by blinking Situation battery insertion after pressing after pressing high temperature reached after pressing Meaning self check O.K. no battery requires a check-up service machine overheated requires a check-up service, the battery is dead _ 15

16 Since 1975 The 30-year old Samyong Metal Co., Ltd. is born again as EQ JoinTech Co., Ltd. to leap to a bigger stage. EQ JoinTech Co., Ltd. 142B-4L, 719-4, Gojan-dong, Namdong-Gu, Incheon, Korea TEL : FAX : eqjiont@eqjoint.com