INSTALLATION, CARE & USE MANUAL VRC8WS, VRC8WSJO, VRCTL8WS, VRCTLR8WS Factory Prep EZH2O Bottle Filling Station and Cooler

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1 INSTALLATION, CAR & US MANUAL VRC8WS, VRC8WSJO, VRCTL8WS, VRCTLR8WS Factory Prep ZH2O Bottle Filling Station and Cooler Model VRC8WS IMPORTANT THIS IS AN INDOOR/OUTDOOR APPLICATION. ALL SRVIC TO B PRFORMD BY AN AUTHORIZD SRVIC PRSON. Model VRCTL8WS Model VRCTLR8WS Page C (Rev. H - 01/15)

2 TOOLS RQUIRD BUT NOT PROVIDD: SAFTY GLASSS GLOVS LCTRIC DRILL 3/4 WRNCH OR CRCNT WRNCH UTILITY KNIF TAP MASUR PNCIL CNTR PUNCH 1/2 SOCKT & RATCHT WRNCH 5/32 ALLN WRNCH IMPORTANT! INSTALLR PLAS NOT. TH GROUNDING OF LCTRICAL QUIPMNT SUCH AS TLPHON, COMPUTRS, TC. TO WATR LINS IS A COMMON PROCDUR. THIS GROUNDING MAY B IN TH BUILDING OR MAY OCCUR AWAY FROM TH BUILDING. THIS GROUNDING CAN CAUS LCTRICAL FDBACK INTO A FOUNTAIN, CRATING AN LCTROLYSIS WHICH CAUSS A MTALLIC TAST OR AN INCRAS IN TH MTAL CONTNT OF TH WATR. THIS CONDITION IS AVOIDABL BY USING TH PROPR MATRIALS AS INDICATD. ANY DRAIN FITTINGS PROVIDD BY TH INSTALLR SHOULD B MAD OF PLASTIC TO LCTRICALLY ISOLAT TH FOUNTAIN FROM TH BUILDING PLUMBING SYSTM. W SUGGST THAT TH BOTTL FILLING STATION AND WATR COOLR B PROTCTD BY A GROUND FAULT CIRCUIT INTRRUPTR (GFCI). VRC8WS Bottle Fillers are among the easiest to install on the market today. To insure you install these models easily and correctly, PLAS RAD THS SIMPL INSTRUCTIONS BFOR STARTING TH INSTALLATION. CHCK YOUR INSTALLATION FOR COMPLIANC WITH PLUMBING, LCTRICAL, AND OTHR APPLICABL CODS. After installation, leave these instructions with the Fountain for future reference C (Rev. H - 01/15) Page 2

3 49-1/2" 1257mm O 5/16" 8mm MOUNTING HOLS (3 PL) 16-5/16" 414mm VRC8WS 1/4" X 1/2" (6mm X 13mm) OBROUND HOL (5 PL) 18-1/2" 470mm 51-1/8" 1298mm 48" 1219mm 2-5/8" 66mm 18-9/16" 472mm HANGR BRACKT B 4-9/16" 116mm 33-1/16" 840mm ORIFIC HIGHT 8" 203mm 31" 788mm 25" 635mm D A 11/16" 18mm 2-1/2" 63mm F 7-1/4" 185mm 2-9/16" 65mm 31-15/16" 811mm RIM HIGHT C 21-3/8" 543mm 18-3/8" 467mm 5" 127mm 10" 254mm 2-7/16" 63mm 3-1/2" 89mm 4-1/2" 114mm 13-7/8" 352mm * 2 686mm 12-5/16" 312mm FINISHD FLOOR * RDUC HIGHT BY 3 FOR INSTALLATION OF CHILDRNS ADA COOLR LGND: A = RCOMMNDD WATR SUPPLY LOCATION 3/8 O.D. UNPLATD COPPR TUB CONNCT STUB 1-1/2 (38mm) OUT FROM WALL. SHUT OFF VALV NOT FURNISHD. B = RCOMMNDD LOCATION FOR WAST OUTLT 1-1/4 O.D. DRAIN. C = 1-1/4 TRAP NOT FURNISHD. D = LCTRICAL SUPPLY (3) WIR RCSSD BOX, DUPLX OUTLT RQUIRD. = INSUR PROPR VNTILATION BY MAINTAINING 6 (152mm) MIN. CLARANC FROM CABINT LOUVR TO WALL. F = 7/16 BOLT HOLS FOR FASTNING UNITS TO WALL. 5-1/8" 131mm 6-1/4" 159mm 1-1/2" 38mm 6-3/4" 171mm Single Rough-In Fig. 1 Page C (Rev. H - 01/15)

4 C L C L 13-7/8" 352mm 10" 254mm 6-1/2" 165mm 7-1/4" 185mm 37-1/2" 952mm 4-9/16" 116mm 11/16" 18mm 2-7/16" 63mm B O 5/16" 8mm HOLS (5 PL) 18-1/16" 459mm 16-5/16" 414mm 5-3/4" 146mm 1-3/8" 35mm 5-3/4" 146mm O 5/16" 8mm HOLS (3 PL) 51-1/8" 1298mm D F A 1/4" X 1/2" (6mm X 13mm) OBROUND HOL (5 PL) 18-3/4" 476mm 20-1/8" 511mm 25-1/8" 638mm 48" 1219mm 39-9/16" 1005mm ORIFIC HIGHT 33-1/16" 840mm ORIFIC HIGHT 31-15/16" 811mm RIM HIGHT * 2 686mm FINISHD FLOOR 18-9/16" 472mm 1-3/8" 35mm VRCTL8WS 18-1/2" 470mm 6-1/4" 159mm 3-1/2" 89mm 4-1/2" 114mm * RDUC HIGHT BY 3 FOR INSTALLATION OF CHILDRNS ADA COOLR LGND: A = RCOMMNDD WATR SUPPLY LOCATION 3/8 O.D. UNPLATD COPPR TUB CONNCT STUB 1-1/2 (38mm) OUT FROM WALL. SHUT OFF VALV NOT FURNISHD. B = RCOMMNDD LOCATION FOR WAST OUTLT 1-1/2 O.D. DRAIN. C = 1-1/2 TRAP NOT FURNISHD. D = LCTRICAL SUPPLY (3) WIR RCSSD BOX, DUPLX OUTLT RQUIRD. = INSUR PROPR VNTILATION BY MAINTAINING 6 (152mm) MIN. CLARANC FROM CABINT LOUVR TO WALL. F = 7/16 BOLT HOLS FOR FASTNING UNITS TO WALL. 2-5/8" 67mm HANGR BRACKT 8" 203mm C F 4-1/8" 105mm 2-9/16" 65mm 5" 127mm 12-5/16" 313mm 20-3/8" 518mm 5-1/8" 131mm 6-3/4" 171mm Two-Level Rough-In Fig C (Rev. H - 01/15) Page 4

5 D C L B F 2-9/16" 65mm 4-9/16" 116mm 6-1/4" 159mm 7-1/4" 185mm 18-3/4" 476mm 51-1/8" 1298mm 2-5/8" 66mm 48" 1219mm C L 11/16" 18mm 5" 127mm 10" 254mm 2-7/16" 63mm 3-1/2" 89mm 4-1/2" 114mm A F 20-3/8" 518mm 26-11/16" 678mm 31-11/16" 805mm 39-9/16" 1005mm ORIFIC HIGHT 33-1/16" 840mm ORIFIC HIGHT * 31-15/16" 811mm RIM HIGHT 2 686mm 18-1/2" 470mm 6-1/2" 165mm 49-1/2" 1257mm 31" 787mm VRCTLR8WS 16-5/16" 414mm 18-1/16" 459mm 1-3/8" 35mm 5-3/4" 146mm 1-3/8" 35mm 5-3/4" 146mm FINISHD FLOOR * RDUC HIGHT BY 3 FOR INSTALLATION OF CHILDRNS ADA COOLR LGND: A = RCOMMNDD WATR SUPPLY LOCATION 3/8 O.D. UNPLATD COPPR TUB CONNCT STUB 1-1/2 (38mm) OUT FROM WALL. SHUT OFF VALV NOT FURNISHD. B = RCOMMNDD LOCATION FOR WAST OUTLT 1-1/2 O.D. DRAIN. C = 1-1/2 TRAP NOT FURNISHD. D = LCTRICAL SUPPLY (3) WIR RCSSD BOX, DUPLX OUTLT RQUIRD. = INSUR PROPR VNTILATION BY MAINTAINING 6 (152mm) MIN. CLARANC FROM CABINT LOUVR TO WALL. F = 7/16 BOLT HOLS FOR FASTNING UNITS TO WALL. 18-9/16" 472mm 13-7/8" 352mm 8" 204mm C 4-1/8" 105mm 12-5/16" 313mm 5-1/8" 131mm 6-3/4" 172mm Two-Level Reversed Rough-In Fig. 2 Page C (Rev. H - 01/15)

6 MOUNTING SCRWS TOP COVR BOTTL FILLR MOUNTING SCRW DO NOT RMOV MOUNTING BRACKT FOR FASTNING UNIT TO WALL MOUNTING SCRWS DO NOT RMOV NOT: TRIM PLATS MUST BINSTALLD ON TH INSID OF TH BOTTL FILLR SID PANL SLOTS WATR COOLR Fig. 3 BOTTL FILLR INSTALLATION 1) Remove wall mounting plate(s) from Cooler(s). Install Wall Mounting Plate(s) as per rough-in diagrams on sheet 2 or 3 of this instruction. NOT: Mounting plate(s) MUST be supported securely. Add fixture support carrier if wall will not provide adequate support. 2) For Single Model Installations: Install water cooler onto wall bracket and secure to wall. Connect drain and water inlet to cooler as required (See roughin on page 2). DO NOT connect power to cooler at this time or turn water supply on. 2a) For Two Level Model Installations: Install lower water cooler only at this time onto bracket as per rough-in diagram on sheet 3. 3) Remove VRC Bottle Filler from carton. Remove 3/8 to 1/4 reducing union from end of waterline, (do not throw away it will be needed later). Lay Bottle Filler on water cooler basin and cut insulation from tube even with bottom of unit, remove this insulation from the 3/8 tube, but do not discard. Fish the power cord, and waterline through the hole on top of water cooler. Fish the Reset Button wire from circuit board down through the hole in the basin. NOT: To prevent scratching the basin place a towel or soft cloth over the entire basin when working above it. 4) With the power cord, waterline and reset button wires through the hole on top of water cooler place Bottle Filler on to mounting bracket on basin. (See Fig. 3). Make sure bottle filler is installed properly on the basin gasket. 5) Once Bottle Filler is installed on basin mounting bracket, tighten the two screws (supplied) one on each side of the bottle filler. Install Top Cover on Bottle Filler (See FIG. 3) with two mounting screws (supplied). Caution do not over tighten screws. 6) For Two Level Model Installations: Secure non-refrigerated unit to wall, connect drains and water inlet. Connect black reset button wires from non-refrigerated unit to the black wires on the refrigerated unit (see step 4). 6a) For Reversed Two Level Model Installations: Secure refrigerated unit to wall, connect drains and water inlet. Connect the black reset button wires from the non-refrigerated unit to the bottle filler unit above. 7) For Single Model Installations: Install remaining tube insulation to the water line from bottle filler, connect Bottle Filler waterline inside of the water cooler by connecting the 3/8 water line with the 3/8 to 1/4 union and short piece of poly tube that was previously installed to the tee at the evaporator outlet. 7a) For Two Level Model Installations: Install the 1/4 poly tubing and insulation from the outlet of the filter to the union on top of the evaporator. Install the 1/4 poly tubing and insulation from the regulator in the non-refrigerated cooler to one of the tees at the evaporator outlet. Install remaining tube insulation to the water line from bottle filler, connect Bottle Filler waterline inside of the water cooler by connecting the 3/8 water line with the 3/8 to 1/4 union and short piece of poly tube that was previously installed to the tee at the evaporator on the refrigerated cooler. 8) Install filter cartridge, remove filter from carton, remove protective cap, attach filter to filter head by firmly inserting into head and rotating filter clockwise. NOT: If existing plumbing rough-in locations (Drain, Water In, lectric Supply) do not allow the filter to be mounted inside the cooler cabinet the filter can be installed horizontally below the unit. A retrofit kit is available to mount the filter beneath the cooler. 9) Turn water supply on and inspect for leaks. Fix all leaks before continuing. 10) Once unit has been inspected for leaks and any leaks found corrected, plug Bottle Filler and LVRC unit into wall. Be sure to reinstall fuse to the circuit or switch the circuit breaker back to the ON position. 11) Once power is applied to Bottle Filler, the GRN LD light should illuminate showing good filter status along with the LCD Bottle Counter. 12) Verify proper dispensing by depressing the button at the top of the Bottle Filler and verify water dispenses. Note: the first initial dispenses might have air in line which may cause a sputter. This will be eliminated once all air is purged from the line. 14) Once unit tests out, install Lower Panel back on LVRC water cooler(s). Units are now ready for use. OPRATION OF QUICK CONNCT FITTINGS SIMPLY PUSH IN IN TUB TO ATTACH TUB IS SCURD IN IN POSITION PUSH IN COLLT TO RLAS TUB Note: Screw the locknut hand tight to seal 98982C (Rev. H - 01/15) Fig. 4 A B C PUSHING TUB IN BFOR PULLING IT OUT HLPS TO RLAS TUB Fig. 5 Page 6

7 RMOVAL OF BOTTL FILLR FOR SRVICING 1) Turn off the water supply to the Water Cooler(s). Unplug and/or turn off Circuit Breaker to Cooler(s) and Bottle Filler. NOT: the Lower Front Panel of the cooler(s) may need to be removed. To prevent scratching the basin place a towel or soft cloth over the entire basin when working above it. 2) For Single Model Installations: Loosen but DO NOT remove the two (2) Pinned Torx Head Screws from the sides of the Bottle Filler. Remove the two (2) Pinned Torx Head Screws from the Top Cover & remove the Top Cover. The Bottle Filler may then be lifted up and off the Water Cooler (The water line and Remote Reset Button Wires will still be connected from the Water Cooler to the Bottle Filler.). 3) For Two Level Model Installations: Loosen but DO NOT remove the Pinned Torx Head Screw from the outer side of the Bottle Filler and loosen but DO NOT remove the 1/4 hex. head bolt from between the two cooler (See Figs 6 or 7). Remove the two (2) Pinned Torx Head Screws from the Top Cover & remove the Top Cover. The Bottle Filler may then be lifted up and off the Water Cooler (The water line and Remote Reset Button Wires will still be connected from the Water Cooler to the Bottle Filler.). 1/4 HX. HAD BOLT THIS LOCATION ONLY STANDARD TWO-LVL CONFIGURATION Fig. 6 1/4 HX. HAD BOLT THIS LOCATION ONLY STANDARD TWO-LVL RVRSD CONFIGURATION Fig. 7 Page C (Rev. H - 01/15)

8 VRIFY CONTROL BOARD SOFTWAR 1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted. 2) The units lower panel must be open to access the power cord and wall outlet. 3) Shut down the unit by unplugging the power cord from the wall outlet. 4) Restart the unit by plugging the power cord back into the wall outlet. 5) Upon start up the bottle count display will show the software designation of BF9 or BF11. ACCSSING TH PROGRAMMING BUTTON 1) To access the program button remove the bottom cover of the water cooler. The Reset Button is located on the left side of the cooler, mounted on the side panel support. Replace the bottom cover after programming operations are completed. NOT: There is a Reset Button located under the top cover on the left hand side of the Bottle filler also. RST TH FILTR MONITOR 1) Instructions apply to filtered units only. 2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: RST FLTR Reset Filter Monitor If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 3) When the display changes to RST FLTR, depress the button again. The display will change to show FLT =. Depress the button again and the display will show FLTR =0 4) The Green LD should be illuminated indicating that the visual filter monitor has been reset. BF9 PROGRAM STTING TH CONTROL BOARD STTING UNIT TYP 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 2) When the display changes to STTINGS, depress the button again. The display will change to show RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRIG) RST BCNT - Reset bottle count 3) When display shows UNIT TYP push program button once the display will show current value Can be RFRIG or NON-RFRIG 4) Push button once to change value. Once value is selected the display will show the new value. (Can be RFRIG or NON-RFRIG) RFRIG - stands for refrigerated product. In this setting the flow rate is estimated at 1.0 gallon per minute. NON-RFRIG - stands for non-refrigerated product. In this setting the flow rate is estimated at 1.5 gallons per minute. Both RFRIG and NON-RFRIG simulate 1 bottle equal to 20 oz. 5) Allow approximately 4 seconds to pass and the display will return to bottle counter and be in run mode. RSTTING BOTTL COUNT 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 2) When the display changes to STTINGS, depress the button again. The display will change to show RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRIG) RST BCNT - Reset bottle count If the button is not pushed again the display will scroll through the three messages above for three cycles and return to run mode. 3) When display shows RST BCNT push program button once the display will show current value e.g ) Once display shows current value push the program button once more to reset back to 0. The display will show BTLCT = 0 for approximately 2 seconds and then return to run mode showing bottles. 5) To test bottle counter: RFRIG units: Push and hold Bottle Filler Button for 9.4 seconds to see bottle counter count , (This is based on filling a 20 oz. bottle). NON-RFRIG units: Push and hold Bottle Filler Button for 6.25 seconds to see bottle counter count , (This is based on filling a 20 oz. bottle) C (Rev. H - 01/15) Page 8

9 VRIFY CONTROL BOARD SOFTWAR 1) To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted. 2) The units lower panel must be open to access the power cord and wall outlet. 3) Shut down the unit by unplugging the power cord from the wall outlet. 4) Restart the unit by plugging the power cord back into the wall outlet. 5) Upon start up, the bottle count display will show the software designation of BF11. 6) Reference the BF11 instructions for setting the control board. ACCSSING TH PROGRAMMING BUTTON 1) To access the program button remove the top cover of the bottlefiller. Remove the two (2) screws holding top cover to bottlefiller with a 5/32 allen wrench. Remove top cover. Do not discard mounting screws, they will be needed to reinstall the top cove after programming operations are completed. The programming button is located at the top right side of the unit on the control board. RST TH FILTR MONITOR 1) Instructions apply to filtered units only. 2) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: RST FLTR Reset Filter Monitor If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 3) When the display changes to RST FLTR, depress the button again. The display will change to show FLTR =. Depress the button again and the display will show FLTR =0 4) The Green LD should be illuminated indicating that the visual filter monitor has been reset. STTING RANG OF TH IR SNSOR 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 2) When the display changes to STTINGS, depress the button again. The display will change to show RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRG) FLT SIZ - Select filter capacity RST BCNT - Reset bottle count 3) When display shows RNG ST push program button once the display will show current value (can be 1 10) e.g. RNG = 3. 4) Once display shows current value push the program button to scroll through value of Select the desired range setting. 5) Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode. 6) Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed. STTING UNIT TYP 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. BF11 PROGRAM STTING TH CONTROL BOARD Continued from below: 2) When the display changes to STTINGS, depress the button again. The display will change to show RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRG) FLT SIZ - Select filter capacity RST BCNT - Reset bottle count 3) When display shows UNIT TYP push program button once the display will show current value. Can be RFRIG or NON-RFRG 4) Push button once to change value. Once value is selected the display will show the new value. (Can be RFRIG or NON-RFRG) RFRIG - stands for refrigerated product. In this setting the flow rate is estimated at 1.0 gallon per minute. NON-RFRG - stands for nonrefrigerated product. In this setting the flow rate is estimated at 1.5 gallons per minute. Both RFRIG and NON-RFRG simulate 1 bottle equal to 20 oz. 5) Allow approximately 4 seconds to pass and the display will return to bottle counter and be in run mode. RSTTING BOTTL COUNT 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 2) When the display changes to STTINGS, depress the button again. The display will change to show: RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRG) FLT SIZ - Select filter capacity RST BCNT - Reset bottle count If the button is not pushed again the display will scroll through the four messages above for three cycles and return to run mode. 3) When display shows RST BCNT push program button once the display will show current value e.g ) Once display shows current value push the program button once more to reset back to 0. The display will show BTLCT = 0 for approximately 2 seconds and then return to run mode showing bottles. 5) Testing the bottle counter: RFRIG units: Place bottle or hand in front of sensor for 9.4 seconds to see bottle counter count , (This is based on filling a 20 oz. bottle). NON-RFRG units: Place bottle or hand in front of sensor for 6.25 seconds to see bottle counter count , (This is based on filling a 20 oz bottle). STTING FILTR CAPACITY 1) Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages: If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode. 2) When the display changes to STTINGS, depress the button again. The display will change to show: RNG ST - Range set for IR sensor. UNIT TYP - Type of unit (RFRIG or NON-RFRG) FLT SIZ - Select filter capacity RST BCNT - Reset bottle count If the button is not pushed again the display will scroll through the four messages above for three cycles and return to run mode. 3) When display shows FLT SIZ push program button once. The display will show current value. Can be 3000GAL or 6000GAL. 4) Push program button again to display the desired FLT SIZ. 5) Allow approximately 4 seconds to pass and the display will return to bottle counter and be in run mode. Page C (Rev. H - 01/15)

10 PART NO C 98545C 98546C 98549C 98631C 98632C 98999C 99000C C 99003C 99004C RPLACMNT PART KITS DSCRIPTION Kit - lectrical Package 115V Kit - Solenoid Valve Replacement 115V Kit - Aerator Replacement Kit - Hardware & Waterway Parts Kit - lectrical Package 220V Kit - Solenoid Valve Replacement 220V Kit - Drain Pad Kit - Button Assembly Kit - Top Cover Replacement Kit - Gasket VR BF Tower Basin Kit - Reset Switch Kit - Micro Switch RPAIR SRVIC INFORMATION TOLL FR NUMBR NÚMRO GRATIS D SRVICIO INFORMATIONS POUR L SRVIC PAR NUMRO SANS FRAIS FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL PARA PIZAS, CONTACT A SU DISTRIBUIDOR LOCAL O LLAM AL POUR OBTNIR DS PIÈCS, CONTACTZ VOTR DISTRIBUTUR LOCAL OU COMPOSZ L LKAY MANUFACTURING COMPANY 2222 CAMDN COURT OAK BROOK, IL PRINTD IN U.S.A. IMPRSO N LOS..U.U. IMPRIMÉ AUX É.-U C (Rev. H - 01/15) Page 10

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