NDS Installation Manual

Transcription

1 Geothermal/Water Source Outdoor Split Heat Pump to Tons Dual apacity NDS Installation Manual Installation Information Water Piping onnections Electrical Data Startup Procedures Troubleshooting Preventive Maintenance IM00SN 0/0

2

3 Table of ontents Model Nomenclature.... Physical haracteristics... Physical Dimensions... General Installation Information... - Electrical Data... 9 Thermostat Wiring... 9 Water Quality... 0 Water Piping.... Model Nomenclature - Air Handler... oil Data - Air Handler... Physical Data - Air Handler... Model Nomenclature - Envision oil... efrigerant oil ompatibility.... Heat ecovery Unit for Domestic Hot Water... Wiring Schematics Microprocessor ontrol Operation Logic Data DIP Switch Settings.... efrigeration... - Line Set Sizes... Pressure/Temperature onversion hart for -0A.... Operating Parameters.... Pressure Drop and ecommended Flow ates Unit Startup and Troubleshooting Preventative Maintenance... eplacement Procedures... Service Parts List...

4 Model Nomenclature N D S - 09 A A Model Type N = Envision ompressor Type D = Dual apacity abinet onfiguration S = Outdoor Split Unit apacity oax Options = opper N = upronickel Flow enter A = None B = Flow enter* IntelliStart Options 0 = No IntelliStart = IntelliStart Voltage = 0-0/0/ Vintage A = urrent NOTE: *0-09 uses the F-GL and 00-0 uses the F-GL, the flow center is factory installed. If these flow centers do not meet the flow requirements, select A = None for digit 0. Physical haracteristics Model ompressor ( each) Dual apacity Scroll Factory harge -0A, oz. [kg] [.] [.9] 90 [.] 9 [.] 0 [.9] oax and Water Piping oax and Piping Water Volume - gal. [l] 0. [.]. [.9]. [.]. [.]. [.] Weight - Operating lb. [kg] 9 [] [0] 0 [] [] 90 [] Weight - Packaged, lb. [kg] 09 [9] [] 0 [] 9 [] 0 [] NOTE: All units have TXV expansion devices, and / in. [. mm] and / in. [9. mm] electrical knockouts. /9/0

5 Physical Dimensions abinet Dimensions and efrigerant Piping onnections Top View B Front View onnection Point for Field Installed Heat ecovery Unit ear View D E J WATE OUT WATE IN F Suction Line onnection I H G K L Liquid Line onnection Lineset connections are braze type internally mounted Side View Side View A M Model A B D E F G H I J K L M 0 thru [9.] [0.] [.] [.] [.0] [.] [.] [0.9] [.] [.0] [.] [.] [.] Notes: efer to Physical Dimensions and Piping onnections drawings Inches [cm]

6 General Installation Information Safety onsiderations WANING: Before performing service or maintenance operations on a system, turn off main power switches to both units. Turn off accessory heater power switch if applicable. Electrical shock could cause personal injury. Installing and servicing heating and air conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair or service heating and air conditioning equipment. Installing and servicing heating and air conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair or service heating and air conditioning equipment. Untrained personnel can perform the basic maintenance functions of cleaning coils and cleaning and replacing filters. All other operations should be performed by trained service personnel. When working on heating and air conditioning equipment, observe precautions in the literature, tags and labels attached to the unit and other safety precautions that may apply, such as the following safety measures: Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing operations. Have a fire extinguisher available for all brazing operations. Moving and Storage Move units in the normal up orientation. Units may be moved and stored per the information on the packaging. Do not stack more than three units in total height. Do not attempt to move units while stacked. When the equipment is received, all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received. Examine units for shipping damage, removing the units from the packaging if necessary. Units in question should also be internally inspected. If any damage is noted, the carrier should make the proper notation on the delivery receipt, acknowledging the damage. Split Unit Location Locate the split compressor section away from areas that may disturb the customer and in a way that allows easy removal of the access panels and the top of the cabinet. Provide sufficient room to make water, electrical and refrigerant line connections and allow space for service personnel to perform maintenance. The NDS split is approved for outdoor installation when properly installed. Air oil Location efer to the air handler manufacturer s instructions for the blower coil unit for details on installing the air handling portion of the system. ondensate Drain Follow the blower coil manufacturer s instructions. Duct System All blower coil units/air coils must be installed as specified by the manufacturer s installation instructions; however, the following recommendations should considered to minimize noise and service problems. An air filter must always be installed upstream of the air coil on the return air side of the air handler or furnace. If there is limited access to the filter rack for normal maintenance, it is suggested that a return air filter grill be installed. Be sure that the return duct is properly installed and free of leaks to prevent dirt and debris from bypassing the filter and plugging the air coil. In applications using galvanized metal ductwork, a flexible duct connector is recommended on both the supply and return air plenums to minimize vibration from the blower. To maximize sound attenuation of the unit blower, the supply and return plenums should include an internal duct liner of -inch thick glass fiber or be constructed of ductboard. Insulation is usually not installed in the supply branch ducts. Ducts in unconditioned areas should be wrapped with a minimum of -inch duct insulation. Application of the unit to uninsulated ductwork in an unconditioned space is not recommended as the unit s performance will be adversely affected. If the air handler is connected to existing ductwork, a previous check should have been made to assure that the duct system has the capacity to handle the air required for the unit application. If ducting is too small, as in replacement of heating only systems, larger ductwork should be installed. All existing ductwork should be checked for leaks and repairs made accordingly. The duct systems and diffusers should be sized to handle the design airflow quietly. If air noise or excessive airflow is a problem, the blower speed can be changed to a lower speed to reduce airflow. This will reduce the performance of the unit slightly in heating; however, it will increase the temperature rise across the air coil. Airflow must still meet minimum requirements. Equipment Selection The following guidelines should be used when mating an Envision Split to an air handler/coil. Select -0A components only. Match the air handler to the air handler coil data table. Indoor matching adjustable TXV is factory installed on every NAH air handler/coil. Fixed orifice or cap tube systems should not be used. Minimum of two () blower speeds Utilizing Existing oil or Air Handler It is recommended that a new -0A air handler be installed with an Envision Split considering the long term

7 General Installation Information cont. benefits of reliability, warranty, etc. versus the short term installation cost savings. However, the existing air handler may be retained provided the following: oil currently is -0A rated oil uses a TXV. No capillary or fixed orifice systems should be used A life expectancy of more than years remaining for the air handler and components Flush air coil and line set When utilizing the existing air coil or line set, only flushing compounds that vaporize should be used; which means they are packaged in a pressurized disposable cylinder. It is preferable to use a flushing agent that removes oil, water, and acid, plus, is biodegradeable and non-toxic. The flushing agent should be safe to use with both HF and HF refrigerants. Once a flushing agent has been selected, follow the instructions provided with the product. The first step should be purging the lines or air coil with nitrogen. Purging with nitrogen first will remove some of the particulate and residual oil which will allow the flushing agent to work better. Never blow the flushing agent through a compressor, filter drier, or txv as it will cause the components to fail. When flushing is complete and the final system is assembled, an acid check should be preformed on the system. Acid test kits are available from most HVA distributors. onnection to Air oil Typical Split System Application - emote Blower oil and Typical Split System Heat Pump oil Add-on Fossil Fuel Furnace illustrations show typical Envision Split installations. The Line Set Sizes table shows typical line set diameters and maximum length. Line sets over 0 feet are not recommended. If the line set is kinked or deformed and cannot be reformed, the bad section of pipe should be replaced. A restricted line set will affect unit performance. As in all -0A equipment, a reversible liquid line filter drier is required to ensure all moisture is removed from the system. This drier should be replaced whenever breaking into the system for service. All line sets should be insulated with a minimum of / closed cell insulation. All exterior insulation should be painted with UV resistant paint or covering to ensure long insulation life. Air Handler Installation Air handlers used with dual capacity units must be capable of operating with a minimum of blower speeds. efer to the manufacturer s instructions for the blower coil unit for details on installing the air handling portion of the system. All blower coil units/air coils must be installed as specified by the manufacturer s installations instructions. However, the following recommendations should be considered to minimize noise and service problems. An air filter must always be installed upstream of the air coil on the return air side of the air handler of furnace. If there is limited access to the filter rack for normal maintenance, it is suggested that a return air filter grille be installed. Be sure that the return duct is properly installed and free of leaks to prevent dirt and debris from bypassing the filter and plugging the air coil. Ensure that the line set size is appropriate to the capacity of the unit (refer to Line Set Sizes table). Line sets should be routed as directly as possible, avoiding unnecessary bends or turns. All wall penetrations should be sealed properly. Line set should not come into direct contact with water pipes, floor joists, wall studs, duct work, floors, walls and brick. Line set should not be suspended from joists or studs with a rigid wire or strap which comes into direct contact with the tubing. Wide hanger strips which conform to the shape of the tubing are recommended. Isolate hanger straps from line set insulation by using metal sleeves bent to conform to the shape of insulation. Line set insulation should be pliable, and should completely surround the refrigerant line. Note: Improper installation of equipment may result in undesirable noise levels in the living areas. Typical Split System Application - emote Blower oil Insulated Suction Line Lineset To Air Handler ondensate Drain (must be trapped) Disconnect Low Voltage Wire Supply Duct Air Handler emote Air Handler (Maximum ecommended Distance is 0' Between Units) eturn Duct

8 General Installation Information cont. Dual Fuel Systems Envision units can be connected to fossil fuel furnaces that include an A-coil or slab coil. Dual fuel installations utilize the Envision heat pump for heating until the point that auxiliary heat is called for on the thermostat. At that point, the furnace will be enabled and the heat pump will be disabled. The Envision heat pump provides air conditioning through the furnace s refrigerant coils. efer to the furnace manufacturer s installation manual for the furnace installation, wiring and coil insertion. A WaterFurnace Dual Fuel thermostat or a field-installed DPST relay is required. See the Typical Split System Heat Pump oil Add-on Fossil Fuel Furnace illustration for typical Dual Fuel application. In add-on Envision Split applications, the coil should be located in the supply side of the furnace to avoid condensation damage to the furnace heat exchanger. A high temperature limit should be installed upstream of the coil to de-energize the compressor whenever the furnace is operating. Without this switch, the Envision Split will trip out on high pressure. A dual fuel thermostat can remove the Y and Y calls when a W call is energized to allow gas furnace backup on an Envision Split application. efer to the Thermostat Wiring section for details. Typical Split System Heat Pump oil Add-on Fossil Fuel Furnace Disconnect Supply Duct Insulated Suction Line "A" or Slab oil Wire To Thermostat ondensate Drain (must be trapped) Lineset To Air Handler Thermostat Wire From Furnace eturn Duct Up-Flow Fossil Fuel Furnace

9 Electrical Data General Be sure the available power is the same voltage and phase as that shown on the unit serial plate. Line and low voltage wiring must be done in accordance with local codes or the National Electric ode, whichever is applicable. See unit electrical data for fuse or cicuit breaker sizing information. Model ated Voltage Voltage Min/Max ompressor M LA LA LA* HWA Pump FLA 0 0-0/0/ 9/ /0/ 9/ /0/ 9/ /0/ 9/ /0/ 9/ ated voltage of 0-0/0/. HA circuit breaker in USA only. Min/Max voltage of 9/. All fuses lass K- * With optional IntelliStart Ext Loop FLA Total Unit FLA Min irc Amp Max Fuse/ HA 0/0/09 Thermostat Wiring Thermostat Wiring Thermostat Wiring for Dual Fuel Applications Thermostat Envision Split Thermostat Envision Split Y st Stage ompressor Y Y st Stage ompressor Y Y nd Stage ompressor Y Y nd Stage ompressor Y Air Handler W ommon VA O L W eversing Valve Fault Signal ommon VA O Lo P Fossil Fuel Furnace W ommon VA O L eversing Valve Fault Signal ommon VA O LO P G Fan G G Auxiliary Heat elay Fan G W Auxiliary Heat elay Shut Down P Air Handler transformer must be at least VA. Auxiliary Heat elay Note: Field installed DPST dual fuel relay (equired for dual fuel installation) or use TPU0 or TPU0 = chassis 9

10 Water Quality In ground water situations where scaling could be heavy or where biological growth such as iron bacteria will be present, a closed loop system is recommended. The heat exchanger coils in ground water systems may, over a period of time, lose heat exchange capabilities due to a buildup of mineral deposits inside. These can be cleaned, but only by a qualified service mechanic, as special solutions and pumping equipment are required. Hot water generator coils can likewise become scaled and possibly plugged. In areas with extremely hard water, the owner should be informed that the heat exchanger may require occasional flushing. Units with cupronickel heat exchangers are recommended for open loop applications due to the increased resistance to build-up and corrosion, along with reduced wear caused by acid cleaning. Material opper 90/0 upro-nickel Stainless Steel ph Acidity/Alkalinity Scaling alcium and Magnesium arbonate (Total Hardness) less than 0 ppm (Total Hardness) less than 0 ppm (Total Hardness) less than 0 ppm orrosion Iron Fouling (Biological Growth) Erosion Hydrogen Sulfide Less than. ppm (rotten egg smell appears at 0. PPM) 0-0 ppm Less than ppm Sulfates Less than ppm Less than ppm Less than 00 ppm hlorine Less than. ppm Less than. ppm Less than. ppm hlorides Less than 0 ppm Less than ppm Less than 00 ppm arbon Dioxide Less than 0 ppm 0-0 ppm 0-0 ppm Ammonia Less than ppm Less than ppm Less than 0 ppm Ammonia hloride Less than. ppm Less than. ppm Less than. ppm Ammonia Nitrate Less than. ppm Less than. ppm Less than. ppm Ammonia Hydroxide Less than. ppm Less than. ppm Less than. ppm Ammonia Sulfate Less than. ppm Less than. ppm Less than. ppm Total Dissolved Solids (TDS) Less than 000 ppm ppm ppm LSI Index +0. to to -.0 Iron, Fe + (Ferrous) Bacterial Iron Potential Iron Oxide Suspended Solids <. ppm <. ppm <. ppm Less than ppm. Above this level deposition will occur. Less than 0 ppm and filtered for max of 00 micron size Less than ppm. Above this level deposition will occur. Less than 0 ppm and filtered for max of 00 micron size +0. to -.0 Less than ppm. Above this level deposition will occur. Less than 0 ppm and filtered for max of 00 micron size Threshold Velocity (Fresh Water) < ft/sec < ft/sec < ft/sec Grains = PPM divided by mg/l is equivalent to PPM //0 0

11 Water Piping esidential NDS split units are supplied standard with GeoLink swivel connections with P.T. ports. Water Piping AUTION: Water piping exposed to outside temperatures may be subject to freezing. The proper water flow must be provided to each unit whenever the unit operates. To assure proper flow, use pressure/temperature ports to determine the flow rate. These ports should be located at the supply and return water connections on the unit. The proper flow rate cannot be accurately set without measuring the water pressure drop through the refrigerant-to-water heat exchanger. losed Loop - Earth coupled Systems (Outdoor Installations) Locate unit on an air pad with access hole as shown below. When mounting on an existing concrete pad, holes must be bored through to accommodate /-inch P.E. pipe with /-inch insulation. Flow enter Installation Flow centers F-GL or F-GL, as needed, may be internally mounted on the NDS splits, Two stub tubes with barbs are pre connected to the coax. Two tubes with brass fittings, to adapt to the flow center, hoses to connect between the two sets of tubes, and four hose clamps are included with each NDS unit. The brass adapter fittings have plastic swivel connectors and are also internally threaded to accept / in. NPT fittings. NOTE: For ease of installation, attach provided hoses to coax first and then trim to fit to elbows on flow center. Typical Split System Outdoor Installation Using losed Loop onnecting To Earth Loop The earth loop trench should be continued directly under the unit as shown in the Typical Split System Outdoor Installation Using losed Loop. Make the connections to optional fittings from the loop circulator pump(s) and ensure proper backfill to support the loop pipe during trench settling. All /-inch piping should be insulated with a minimum of /-inch closed cell insulation from below the ground surface to the loop circulator. IMPOTANT: A freeze detection thermostat is installed in the unit to automatically start loop circulator pump if loop temperature drops below 0 F. Loop freeze detection should also be maintained to the lowest temperature the insulated loop may encounter in the case of power failure. Loop Supply and eturn Piping Open Loop (Indoor Installations) NDS Splits can be installed on an open loop system, but only indoors. All NDS Splits are supplied with GeoLink swivel connectors. The swivel connectors that are supplied with the NDS Split also accept / in. NPT pipe which can be connected in an open loop system.

12 Model Nomenclature - Air Handler NAH 0 A 00 0 Model Type Air oil NAH = Envision Series Air Handler = efrigerant H = Hydronic Unit apacity efrigerant Models Nom. FM Motor 0 MBTUH 00 = EM 0-0/0/ 0 MBTUH 9 00 MBTUH 90 0 MBTUH Disconnect 0 MBTUH 0 = No breaker installed (only on kw & 0kW heaters) = Breaker installed (only on kw & 0kW heaters) 0 MBTUH 00 MBTUH 0 Hydronic Models 0 MBTUH 9 0 MBTUH Electric Heat 0 MBTUH 00 = No electric heat 00 MBTUH 0 0 = kw (available on 0-0 only) 0 = 0 kw (available on only) Vintage = kw (available on 0-00 only) A = urrent 0 = 0 kw (available on 00 only) NOTE: Kit NAHB must be ordered to field convert the NAH0-00 to bottomflow air discharge. oil Data - Air Handler Envision Split Model Matching Air Handler oil Surface Area (ft ) FPI ows Tube Diameter 0-0 NAH0. / in. 0-0 NAH00. / in. ompatibilty Table - Air Handler Air Handler Indoor Split Model (Single) Indoor Split Model (Dual apacity) Outdoor Split Model (Dual apacity) Airflow(FM) Electric Heat (kw) NAH0A*** NSZ0-00 NAH0A*** - NDZ0 NDS0 9 NAH00A*** NSZ , 0 NAH0A*** NSZ0 - -, 0 NAH0A*** - NDZ0 NDS0, 0 NAH0A*** NSZ , NAH0A*** NSZ , NAH0A*** - NDZ09 NDS09 0, NAH00A*** NSZ ,, 0 NAH00A*** - NDZ0 NDS0 0 0,, 0 NAH00A*** NSZ ,, 0 NAH00A*** - NDZ0 NDS0 0 0,, 0 /9/0

13 Physical Data - Air Handler Air Handler Model Number (efrigerant) NAH0 NAH0 NAH00 NAH0 NAH0 NAH0 NAH00 Air oil Total Face Area, ft [m] Tube outside diameter - in. [mm]. [0.] / [9.] Evaporator Number of rows oil Fins per inch Suction line connection - in. [mm] sweat / [.] / [.] Liquid line connection - in. [mm] sweat / [9.] efrigerant -0a Nominal cooling capacity - tons [kw]. [.]. [.9]. [.9] [0.]. [.0] [.0] [.] ondensate drain connection - (FPT) in. [mm] / [9.0] Blower Wheel Size (Dia x W), in. [mm] Blower motor type/speeds x 0 [9 x ] EM variable speed Blower motor output - hp [W] / [] [] Filter Standard - " [mm] MEV disposable, in. [mm] Electrical characteristics (0hz) 0 x [0 x ] 0/0 - ph Shipping weight - lbs. [kg] Operating weight - lbs. [kg] [9.] 9 [.] 0 [99.9] 00 [90.] //0

14 Model Nomenclature - Envision oil - N A - 0 Model Type N = Envision efrigerant oil NH = Envision Hydronic oil onfiguration A = "A" oil oil abinet = Encased U = Uncased apacity efrigerant Models 0 MBTUH 0 MBTUH 0 MBTUH 00 MBTUH Hydronic Models 00 MBTUH NOTE: All efrigerant oils include TXV. efrigerant oil ompatibility Encased/Uncased oil Indoor Split Model Indoor Split Model Outdoor Split Model ecommended Airflow (Single) (Dual apacity) (Dual apacity) (FM) NA0* NSZ0-00 NA0* - NDZ0 NDS0 9 NA0* NSZ NA0* NSZ0 - - NA0* - NDZ0 NDS0 NA0* NSZ0 - - NA0* NSZ0 - - NA0* - NDZ09 NDS09 NA00* NSZ NA00* - NDZ0 NDS0 0 NA00* NSZ NA00* - NDZ0 NDS0 0 //0

15 Heat ecovery Unit for Domestic Hot Water Service valves have been provided inside the unit for connecting the discharge gas line to a water heating heat recovery unit (see Service Valves for Heat ecovery Unit onnections illustration). To make the connections, close the service valves inside the unit by turning clockwise. Using a recovery canister connect to either of the schrader ports on the DSH service valves and recover the small amount of refrigerant trapped inside of the U-tube. Prior to brazing ensure that all refrigerant has been removed from U-tube. Once the refrigerant is removed, it is recommended that the tube be cut at the U to remove any excess oil that may be trapped. (This will also allow for easier removal of the tubing with a torch, since each section can be removed independently). Service valves must be protected to prevent overheating. Unbraze the Service Valves for Heat ecovery Unit onnections To ompressor Heat ecovery Unit In From Heat ecovery Unit Out to eversing Valve /-inch O.D. U-tube and run tubing from the left hand service valve to the inlet of the heat recovery unit and from the outlet of the heat recovery unit to the right hand of the service valve. Typically the one way discharge line length should be limited to -0 feet and line size must be increased depending on unit size and length of run. Follow the instructions supplied with the heat recovery unit for mounting location, water piping, and start up. A typical installation is shown below. IMPOTANT: eopen discharge line service valves before starting up unit, but only after leak checking, purging, and evacuating new discharge line. Maximum One-Way Line Length SIZE / OD / OD / OD 0-0 Up to 9 ft. Up to ft. Up to 0 ft. 09 Up to ft. Up to ft. Up to 0 ft. 0 N/A Up to 9 ft. Up to ft. 0 N/A Up to ft. Up to 0 ft. Typical Hot Water Piping Layout old Hot Line set To Hot Water Generator Venting Waste Valve or Vent oupling P/T elief Valve Insulated Line set With UV Paint To Air handler Add-on Hot Water Generator with Internal Pump Drain Valve Pipe Tee

16 Wiring Schematics Dual apacity Split Wiring Schematic - 0-0/0/ S Loop Pump(s) / HP 0-0/0/ Pump G Heat ecovery Unit Pump L L Gray(9) Yellow () Unit Power 0-0/0/ G un apacitor Blue ed Black omfort Alert Tan () L L D SOL + - S - onnection of remo for slave operation. - V Accessory rela - Field installed DPD installation) - DHW pump only in - omfort Alert fault - This Switch allows when OFF and finis second stage reduc compressors and s E-Series or Premie FP ed () ed () Lege rankcase Heater Black Green /Yellow Orange ( ) Black Brown () Fused L Fused L 0V L 0V L NO NO NO N NO N F-0A 0V OM OM OM OM F-0A 0V omfort Alert Y Y Violet () Yellow () Black () Black () Fused L A - omf White () Violet () Black () HI -GND P Y Y W O G LO Microprocessor Logic ontrol (D Voltage) P 0 9 NOT USED rank NOTE SL In SL Out Optional emote Unit Without Loop Pump P Shut Down SL In SL Out Not Used NOTE P Acc om Acc N Acc NO P EM Air Flow Settings SW On NOT USED 9 0 SW On SW Test / Norm Loop / Well Fan / omp Inputs / Norm Outputs / Norm Pulse L / onstant L On Dual/ Single apacity Normal/Finish on nd NOTE No PM / PM Must be On Envision / E Series or Premier P 9 0 Tan Orange Orange Yellow Yellow Blue Blue Black NOTE L omfort Alert V T LP HP FD Black Status LED PB SW G Y LED Normal Display Mode Field Selection Dips - # On, # On, # On Drain Water Flow FD thermistor (loop< F,well <0 F) Lockout High Press High Pressure Low Press /A Low Pressure / omfort Alert Air Flow Status Microprocessor malfunction* DHW Limit DHW off *Green LED not flashing urrent Fault Status # Off, # On, # On FD thermistor (loop < F, well <0 F) High Pressure Low Pressure / omfort Alert Diagnostic Modes Inputs # Off, # On Y Y O SL SL Outputs # On, # Off Lo apacity ompressor Hi apacity ompressor V FAN Loop Pump Loop Pump Outputs # Off, # Off

17 Wiring Schematics cont. Dual apacity Split Wiring Schematic - 0-0/0/ cont. L Legend Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field line voltage wiring Optional block D Voltage PB traces Internal junction Quick connect terminal Wire nut Field wire lug Ground elay ontacts - N.O., N.. Fuse Notes - onnection of remote unit that does not have a loop pump for slave operation. - V Accessory relay (see SW - for description of operation) - Field installed DPDT dual fuel relay. (equired for dual fuel installation) - DHW pump only in models with hot water generation option. - omfort Alert fault output to Premier ontrol Board - This Switch allows the unit to down stage with the t-stat when OFF and finish on second stage when ON. Finish second stage reduces stage changing in recip dual capacity compressors and should be ON for unzoned Dual ap E-Series or Premier speed units. P 0V - L 0V - L N.O. - DHW Pump -GND LO HI F Logic Board - Physical Layout Fused L N.O. - Loop Pump Microprocessor Fused L Fused L Fused L Fused L SW SW SW Off On Off On Off On 9 0 P P Y Y W O G L Shut Down N.. N.O. - - SL IN om SL Out SL IN SL Out F N.O. 0V - L 0V - L P A NO om A N A OM P P A - S F and F - FD - HP - LP - V - SW - SW - SW - omfort Alert ompressor Solenoid ompressor ontactor Loop Pump elay Loop Pump elay Fuses Freeze Detection sensor High Pressure Switch Low Pressure Switch eversing Valve oil DIP Package Position DIP Package Position omfort Alert Physical Layout POWE Data Port Y Y L P T G rankcase Heater Thermistor Light Emitting Diode - Green elay oil apacitor w/ Bleed esistor Switch-High Pressure Switch-Low Pressure Polarized onnector D Sol ALET TIP omfort Alert Status LED Flash ode Description Green Solid Module Has Power ed Solid Y Present But ompressor Not unning ode Long un Time ode System Pressure Trip ode Short ycling ode Locked otor Yellow ode Open ircuit ode Open Start ircuit ode Open un ircuit ode Welded ontactor ode 9 Low Voltage 9P-0 /9/0

18 Wiring Schematics cont. Dual apacity Split with IntelliStart Wiring Schematic - 0-0/0/ Loop Pump(s) / HP 0-0/0/ Pump G Pump Gray(9) Yellow () Unit Power 0-0/0/ un apacitor Blue S omfort Alert Tan () T T Black D SOL + - S ed PB Pink Blue Black ed Heat ecovery Unit L L G L L Leg FP ed () ed () rankcase Heater Black Green /Yellow Orange ( ) Black Brown () Fused L Fused L 0V L 0V L NO NO NO N NO N F-0A 0V OM OM OM OM F-0A 0V A - o omfort Alert Y Y Violet () Yellow () Black () Black () Fused L White () Violet () Black () HI -GND P Y Y W O G LO Microprocessor Logic ontrol (D Voltage) P 0 9 NOT USED r NOTE SL In SL Out Optional emote Unit Without Loop Pump P Shut Down SL In SL Out Not Used NOTE P Acc om Acc N Acc NO P EM Air Flow Settings SW On NOT USED 9 0 SW On SW Test / Norm Loop / Well Fan / omp Inputs / Norm Outputs / Norm Pulse L / onstant L On Dual/ Single apacity Normal/Finish on nd NOTE No PM / PM Must be On Envision / E Series or Premier P 9 0 Tan Orange Orange Yellow Yellow Blue Blue Black NOTE L omfort Alert V T LP HP FD Status LED PB SW G Y LED Normal Display Mode Field Selection Dips - # On, # On, # On Drain Water Flow FD thermistor (loop< F,well <0 F) Lockout High Press High Pressure Low Press/A Low Pressure / omfort Alert Air Flow Status Microprocessor malfunction* DHW Limit DHW off *Green LED not flashing urrent Fault Status # Off, # On, # On FD thermistor (loop < F, well <0 F) High Pressure Low Pressure / omfort Alert Diagnostic Modes Inputs # Off, # On Y Y O SL SL Black Outputs # On, # Off Lo apacity ompressor Hi apacity ompressor V FAN Loop Pump Loop Pump Outputs # Off, # Off - onnection for slave op - V Access - Field install installation) - DHW pump - omfort Ale - This Switch when OFF second sta compresso Series or P

19 Wiring Schematics cont. Dual apacity Split with IntelliStart Wiring Schematic - 0-0/0/ cont. PB Pink Blue Black L ed A - S F and F - FP - HP - LP - V - SW - SW - SW - Factory Low voltage wiring Factory Line voltage wiring Field low voltage wiring Field line voltage wiring Optional block D Voltage PB traces Internal junction Quick connect terminal Wire nut Field wire lug Ground elay ontacts - N.O., N.. Fuse un Winding Active Start ommon Legend IntelliStart omfort Alert ompressor Solenoid ompressor ontactor Loop Pump elay Loop Pump elay Fuses Freeze Detection sensor High Pressure Switch Low Pressure Switch eversing Valve oil DIP Package Position DIP Package Position P 0V - L 0V - L N.O. - DHW Pump -GND LO HI F Logic Board - Physical Layout Fused L N.O. - Loop Pump Microprocessor Fused L Fused L Fused L Fused L SW SW SW Off On Off On Off On 9 0 P P Y Y W O G L Shut Down omfort Alert Physical Layout POWE Y Y N.. N.O. - - SL IN om SL Out SL IN SL Out F N.O. 0V - L 0V - L P A NO om A N A OM P P rankcase Heater Data Port L T Thermistor G Light Emitting Diode-Green elay oil apacitor w/ Bleed esistor D Sol ALET TIP P Switch - High Pressure Switch - Low Pressure Polarized onnector omfort Alert Status LED Flash ode Description Green Solid Module Has Power ed Solid Y Present But ompressor Not unning ode Long un Time ode System Pressure Trip ode Short ycling ode Locked otor Yellow ode Open ircuit ode Open Start ircuit ode Open un ircuit ode Welded ontactor ode 9 Low Voltage Notes - onnection of remote unit that does not have a loop pump for slave operation. - V Accessory relay (see SW - for description of operation) - Field installed DPDT dual fuel relay. (equired for dual fuel installation) - DHW pump only in models with hot water generation option. - omfort Alert fault output to Premier ontrol Board - This Switch allows the unit to down stage with the t-stat when OFF and finish on second stage when ON. Finish second stage reduces stage changing in recip dual capacity compressors and should be ON for unzoned Dual ap E Series or Premier speed units. 9P-0 /9/0 9

20 Microprocessor ontrol Startup The unit will not operate until all the inputs and safety controls are checked for normal conditions. At first powerup, a four-minute delay is employed before the compressor is energized. omponent Sequencing Delays omponents are sequenced and delayed for optimum space conditioning performance. Accessory elay An accessory relay on the control board allows for field connection of solenoid valves, electronic air cleaners, etc. The accessory relay has a normally open output and a normally closed output. Short ycle Protection The control employs a minimum off time of four minutes to provide for short cycle protection of the compressor. Shutdown Mode A VA common signal to the shutdown input on the control board puts the unit into shutdown mode. ompressor and blower operation are suspended. Safety ontrols The Envision control receives separate signals for a high pressure switch for safety, a low pressure switch to prevent loss of charge damage, and a low suction temperature thermistor for freeze detection. Upon a continuous 0-second measurement of the fault (immediate for high pressure), compressor operation is suspended, the appropriate lockout LED begins flashing. (efer to the Fault etry section below.) Testing The Envision control allows service personnel to shorten most timing delays for faster diagnostics. (efer to the Field Selection DIP switch table.) Fault etry All faults are retried twice before finally locking the unit out. An output signal is made available for a fault LED at the thermostat. The fault retry feature is designed to prevent nuisance service calls. Diagnostics The Envision control board allows all inputs and outputs to be displayed on the LEDs for fast and simple control board diagnosis. (efer to the Field Selection DIP Switch SW- table.) Heating Operation Heat, st Stage (Y) The blower motor is started on low speed immediately (PS ON), the loop pump is energized seconds after the Y input is received, and the compressor is energized on low capacity 0 seconds after the Y input. The blower is switched to medium speed seconds after Y input (EM only). Heat, nd Stage (Y,Y) Dual apacity Units The second stage compressor will be activated seconds after receiving a Y input as long as the minimum first stage compressor run time of minute has expired. The EM blower changes from medium to high speed seconds after the Y input. The omfort Alert will delay the second stage compressor until seconds after it receives a Y from the board. Heat, rd Stage (Y,Y,W) Dual apacity Units The st stage of resistance heat is energized 0 seconds after W input, and with continuous rd stage demand, the additional stages of resistance heat engage 90 seconds after the first stage. Emergency Heat (W only) The blower is started on high speed, and the first stage of resistance heat is energized 0 seconds after the W input. ontinuing demand will engage the additional stages of resistance heat 90 seconds after the first stage. ooling Operation In all cooling operations, the reversing valve directly tracks the O input. Thus, anytime the O input is present, the reversing valve will be energized. ool, st Stage (Y,O) The blower motor is started immediately, the loop pump(s) is energized seconds after the Y input is received. The compressor will be energized (on low capacity for Dual apacity units) 0 seconds after the Y input. The EM blower will shift from low to medium speed seconds after the Y input (% of medium speed if in dehumidification mode). ool, nd Stage (Y, Y, O) Single Speed Units The blower changes to high speed (% of high speed if in dehumidification mode) seconds after the Y input (EM only). 0

21 Microprocessor ontrol cont. ool, nd Stage (Y, Y, O) Dual apacity Units The second stage compressor will be activated seconds after receiving a Y input as long as the minimum first stage compressor run time of minute has expired. The EM blower changes to high speed seconds after the Y input (% of high speed if in dehumidification mode). The omfort Alert will delay the second stage compressor until seconds after it receives a Y from the board. Blower (G only) The blower starts on low speed (PS ON). egardless of blower input G from thermostat, the blower will remain on low speed for 0 seconds at the end of each heating, cooling or emergency heat cycle. High Pressure This lockout mode occurs when the normally closed safety switch is opened momentarily (set at 00 PSI). Low Pressure This lockout mode occurs when the normally closed low pressure switch is opened for 0 continuous seconds (set at 0 PSI). A low pressure fault may also be indicated when a omfort Alert lockout has occurred. Freeze Detection (Water Flow) This lockout mode occurs when the freeze detection thermistor temperature is at or below the selected point (well 0 F or loop F) for 0 continuous seconds. Lockout onditions During lockout mode, the appropriate unit and thermostat lockout LEDs will illuminate. The compressor, loop pump, and accessory outputs are de-energized. The blower will continue to run on low speed. If the thermostat calls for heating, emergency heat operation will occur. omfort Alert lockouts cannot be reset at the thermostat. All other lockout modes can be reset at the thermostat after turning the unit off, then on, which restores normal operation but keeps the unit lockout LED illuminated. Interruption of power to the unit will reset a lockout without a waiting period and clear all lockout LEDs.

22 Microprocessor ontrol cont. ompressor Monitoring/omfort Alert The omfort Alert displays abnormal compressor conditions through a unique flash code and communicates the conditions to the heat pump microprocessor control. The heat pump microprocessor will determine which fault to act on and ignore. Fault codes (system pressure), (locked rotor), (open start circuit), and (open run circuit) will result in a lockout. All other fault codes are passive. All compressor alerts are displayed on the module by flashing the yellow Alert LED a specific number of times consecutively followed by a pause, and then repeated. The number of consecutive flashes or Flash ode correlates to a specific abnormal condition. The red TIP LED means there is a thermostat demand signal Y present but the compressor is not running. The green POWE LED means the module has power. Green "POWE" LED - module has power ed "TIP" LED - Thermostat "Y" demand signal is present, but the compressor is not running. omfort Alert Flash odes Yellow "ALET" LED LED Description ause Flash ode Long un Time Eighteen consecutive hours of compressor run time Flash ode System Pressure Trip Not applicable Flash ode Short ycling ompressor run time of less than minutes on consecutive cycles Flash ode Locked otor Four consecutive compressor protector trips indicating compressor won't start Flash ode Open ircuit "Y" thermostat demand signal with no compressor current Flash ode Open Start ircuit "Y" thermostat demand signal with no current in the start circuit Flash ode Open un ircuit "Y" thermostat demand signal with no current in the run circuit Flash ode Welded ontactor urrent detected with no "Y" thermostat demand signal present Flash ode 9 Low Voltage Less than VA detected in control circuit * Flash code number corresponds to a number of LED flashes, followed by a pause and then repeated. * TIP and ALET LEDs flashing at the same time indicates control circuit voltage is too low for operation. * eset ALET flash code by removing VA power from module. * Last ALET flash code is displayed for minute after module is powered on. esetting omfort Alert odes Alert codes can be reset manually by cycling power off and on to the omfort Alert module. Alert codes will reset automatically if conditions return to normal. Flash ode Number LED Description Automatic eset of Alert odes Flash ode Long un Time Thirty "alert free" on and off cycles to reset automatically Flash ode System Pressure Trip Not applicable Flash ode Short ycling Four "alert free" on and off cycles to reset automatically Flash ode Locked otor Four "alert free" on and off cycles to reset automatically Flash ode Open ircuit One "alert free" on and off cycles to reset automatically Flash ode Open Start ircuit One "alert free" on and off cycles to reset automatically Flash ode Open un ircuit One "alert free" on and off cycles to reset automatically Flash ode Welded ontactor One "alert free" on and off cycles to reset automatically Flash ode 9 Low Voltage esets when voltage rises above 9 VA * eset ALET flash code by removing VA power from module.

23 Microprocessor ontrol cont. Thermostat Displays Fault Flash When using a TAW0 or TPW0 thermostat and SW- is in the pulsing L position, FaultFlash will enable a user to view the thermostat and count the fault indicator flashes to determine the lockout condition the unit is experiencing. omfortalk When using a TPU0, 0 or 0 thermostat and SW- is in the pulsing L position, omfortalk will enable the user to view the thermostat and determine the fault. The thermostat can be configured to show either lockout text or lockout codes. The LED board on the front of the unit will display all lockouts. The Low Pressure LED will flash for a low pressure condition or a omfort Alert fault. If the low pressure lockout was caused by omfort Alert codes, or, then the omfort Alert will be flashing. If no omfort Alert code is visible, then it is a low pressure lockout. The following tables show the codes that will be displayed on the different omfortalk and FaultFlash thermostats. FaultFlash Thermostats omfortalk Thermostats TAW0 and TPW0 Thermostats TPU0, TPU0 and TPU0 Thermostats Thermostat Display Lockout ode Lockout Description Thermostat Display Lockout ode Lockout Description Flashes High Pressure Fault "High Pressure" or "E" High Pressure Fault Flashes Low Pressure Fault "Low Pressure" or "E" Low Pressure Fault Flashes Not Applicable "E" Not Applicable Flashes Water Flow Fault "Water Flow" or "E" Water Flow Fault Flashes Not Applicable "E" Not Applicable Flashes ondensate Fault "ondensate" or "E" ondensate Fault Flashes Voltage out of ange "Voltage ange" or "E" Voltage out of ange 9 Flashes PM Fault "PM" or "E9" PM Fault 0 Flashes omfort Alert ompressor Module Fault "omfort Alert" or "E0" omfort Alert ompressor Module Fault Lockout code 0 - see omfort Alert module to determine the specific flash code for compressor abnormalities. These thermostats can be configured to display the lockout condition "text" or error number. * A slow flash of second on and off means the heat pump microprocessor SW- is configured for "Test Mode" or thermostat is miswired. Lockout code 0 - see omfort Alert module to determine the specific flash code for compressor abnormalities.

24 Operation Logic Data OPEATION LOGI HEATING OOLING STG STG STG EMEG STG STG DUAL APAITY UNITS SL - IN ON ompressor-lo On Off Off Off On Off - ompressor-hi Off On On Off Off On - ev Valve Off Off Off Off On On - Loop Pumps On On On Off On On On Secondary - Out On On On Off On On - Secondary - Out Off On On Off Off On - Emerg LED Off Off Off On Off Off - T-Stat Signal Y Y, Y Y, Y, W W Y, O Y, Y, O - DIP Switch Settings DIP SWITH NUMBE DESIPTION OFF POSITION ON POSITION SW N/A NOT USED N/A N/A Service/Test Mode - Allows control of NOM or TEST operational modes. Test mode accelerates most timing functions times to allow faster troubleshooting. Test mode also allows viewing the UENT status of the fault inputs on the LED display. Test Norm Freeze Detection Setting This DIP allows field selection of freeze detection fault sensing for well water (0 F) or anti-freeze protected earth loops ( F). Loop (Sensing F) Well (Sensing 0 F) SW Accessory elay Allows field selection of the accessory relay to operate with the compressor or blower. Blower NOT USED N/A N/A omp NOT USED N/A N/A Input Diagnostics - Allows viewing the inputs from the thermostat to the control board such as Y, Y, O, G, W, SL-In on the LED display. Diagnostic Inputs viewed at LEDs Normal Display viewed at LEDs Output Diagnostics - Allows viewing the outputs from the control board such as the compressor, reversing valve, blower, and loop pump on the LED display. Diagnostic Outputs viewed at LEDs Normal Display viewed at LEDs Thermostat Selection onfigures the control for a pulsed lockout signal (omfortalk and FaultFlash thermostats) or continuous VA lockout signal. Pulsed L signal ontinuous L signal Single or Dual apacity Operation Dual ap Speed SW Zoned/Finish on Second Stage This switch allows the unit to down stage with the thermostat when off and finish with second stage when on. Finish on second stage reduces stage changing in reciprocating dual capacity compressors. Normal - All other systems Finish on nd Unzoned Dual apacity E-Series or Premier speed EM Blower Monitoring - Set for No PM on split systems No PM PM NOT USED N/A N/A On dual capacity units this switch allows stage change: on the fly when off, and minute delay when on. A delay is required on all reciprocating dual capacity units. Envision E-Series or Premier

25 efrigeration Leak Testing The refrigeration line set must be pressurized and checked for leaks before purging and charging the unit. To pressurize the line set, attach refrigerant gauges to the service ports and add an inert gas (nitrogen or dry carbon dioxide) until pressure reaches 0 to 90 PSIG. Never use oxygen or acetylene to pressure test. Use an electronic leak detector or a good quality bubble solution to detect leaks on all connections made in the field. heck the service valve ports and stem for leaks and all connections made in the field. If a leak is found, repair it and repeat the above steps. For safety reasons do not pressurize the system above 0 psi. Purge pressure from line set. The system is now ready for evacuating and charging. System Evacuation Ensure that the line set and air coil are evacuated before opening service valves to the split unit. The line set must be evacuated to at least 00 microns to remove the moisture and air that may still be in the line set and coil. Evacuate the system through both service ports to prevent false readings on the gauge because of pressure drop through service ports. harge Amount When Using NAH Air Handler The Envision Split is shipped with a facotry pre-charge. This volume of refrigerant is not sufficient to run the system and additional refrigerant must be added. If using an NAH Air Handler please refer to the table in this section for charge amounts to be added. The Factory harge column is the charge amount the compressor section/split is shipped with from the factory. The harge Amount with NAH Air Handler column is the total amount of charge for the NAH Air Handler + ompressor section/split. This column does not factor in additional refrigerant needed for the line set. The installer of the system must add charge appropriately for the specific length of the line set. A / in. liquid line is calculated at 0.0 oz. of charge per linear foot, and a / in. liquid line is calculated at.0 oz. of charge per linear foot using -0A refrigerant. The suction line will not hold liquid and should be ignored for the charge calculation. Example: NDS0/NAH0 with 0 ft. of / in. liquid line. emember that when using the NAH Air Handler, the column harge Amount with NAH Air Handler will be used. Now calculate for the additional 0 ft. ineset. Additional refrigerant to be added = (0 ft. x 0. oz.) = 0 oz. Solution: 0 oz. should be added to the recommended charge of oz. found in the harge Amount with NAH Air Handler column for a total charge of 9 oz. After initial charge, the system should be operated and the system subcooling and superheat verified to the Unit Operating Parameters table. If an air handler manufactured by others is used then refrigerant should be added to the Envision Split factory pre-charge. efrigerant should be added for liquid line length. This should result in a slightly under-charged system exhibiting low subcooling and high superheat. As charge is added, the subcooling should rise and the superheat should fall. harging the System harge Method After purging and evacuating the line set, fully open the service valves counterclockwise. Add -0A (liquid) into the liquid line service port until the pressure in the system reaches approximately 00 PSIG. Never add liquid refrigerant into the suction side of a compressor. Start the unit and measure superheat and subcooling. Keep adding refrigerant until the unit meets the superheat and subcooling values in the Operating Parameters tables. hecking Superheat and Subcooling Determining Superheat. Measure the temperature of the suction line at the point where the expansion valve bulb is clamped.. Determine the suction pressure in the suction line by attaching refrigeration gauges to the schrader connection on the suction side of the compressor.. onvert the pressure obtained in Step to the saturation temperature by using the Pressure Temperature onversion hart for -0A.. Subtract the temperature obtained in Step from Step. The difference is the amount of superheat for the unit. efer to the Operating Parameters tables for superheat ranges at specific entering water conditions. Superheat Adjustment TXVs are factory set to a specific superheat; however, the superheat should be adjusted for the application. To adjust the TXV to other superheat settings:. emove the seal cap from the bottom of the valve.. Turn the adjustment screw clockwise to increase superheat and counterclockwise to decrease superheat. One complete 0 turn changes the superheat approximately - F, regardless of refrigerant type. You may need to allow as much as 0 minutes after the adjustment is made for the system to stabilize.. Once the proper superheat setting has been achieved, replace and tighten the seal cap. Warning: There are total (0 ) turns on the superheat adjustment stem from wide open to fully closed. When