DOWNSTREAM EQUIPMENT

Transcription

1 DOWNSTREAM EQUIPMENT

2 Dalgakıran was founded in Istanbul in Today after 50 years of business experience Dalgakıran is one of the biggest leading air compressor manufacturers in Europe and Asia. Today, Dalgakıran exports to more than 130 countries each year. DALGAKIRAN is one of the leading companies in the compressed air sector with its progressive technology, high performance products and customer satisfaction policy. DALGAKIRAN is specialized in the compressed air sector, offering a wide range of products to the customers. We produce heavyduty reciprocating & rotary screw air compressors, reciprocating & rotary screw booster compressors, oilfree air compressors, starting air compressors for marine test facilities and power station applications, pneumatic conveying compressors, air receivers, every kind of compressed air dryers, air filters and compressor room management systems to our customers and business partners in compressed air sector. 4

3 Dalgakıran is a company that continuously grows and believes in innovation and improvement. Being open to opportunities and collaboration, acting quickly and leading the compressed air sector with its organizational structure are the distinctive corporate characteristics of Dalgakıran. Dalgakıran is a growing technologybased company that manages change and ability with its human resources, responds to challenges with the power of knowledge, belief and hard work, and deals with uncertainty and threats in the business world with its decisive and dynamic management style. 5

4 Kilometre Taşlarımız Dalgakıran was founded in 1965 in Istanbul Karakoy by Omer Dalgakıran Started manufacturing of reciprocating compressors Company moved to Topkapi Istanbul New single&double stages and medium pressure reciprocating compressors are started to manufacture Second generation took over the management As a result of rapid growth in both domestic and export market, 2nd factor with 8500 m 2 area was opened HERTZ Kompressoren GmbH was founded in Germany DALGAKIRAN UKRAINE LLC, was founded in Ukraine DALGAKIRAN R&D department was established to invest in technological products. Oil free compressor production was started The 3rd facility with 6000 m² area added. 6

5 Besides the Topkapı facility, IMES facility is opened in Istanbul All production facility moved to IMES. Production area increased to 2500 m 2. The first screw compressor was manufactured m 2 Sancaktepe factory was builded. Low Pressure piston compressors for cement industry were started to manufacturing Both Screw and Piston compressor manufacturing capacities increased and series were completed. Booster compressors for PET blowing application were started to manufacturing ZAO DALGAKIRAN was founded in Russia stage medium pressure piston compressors and screw mobile compressors started to manufacturing Dalgakıran celebrated its 50th anniversary as one of the leading compressor manufacturers in the world DALGAKIRANIHI join venture is established with IHI to manufacture centrifugal compressors in Turkey HERTZ KOMPRESSOREN USA Inc. was founded in America. 7

6

7 product index DOWNSTREAM EQUIPMENTS DRYAIR DK SERIES 1011 DK HP SERIES 1213 DMD SERIES 1415 DA SERIES 1617 DBP SERIES 1819 GO SERIES 2021 F SERIES 2223 ELM SERIES 2425 HGO SERIES 2627 G WS SERIES 2829 F WS SERIES 3031 DNG SERIES 3234

8 Refrigerated Type Dryair DK Compressed Air Dryers Dryair DK 10 / 20 / 30 / 40 / 50 / 60 / 70 / 80 / 90 / 100 / 110 / 120 / 130 / 140 / 150 / 160 / 170 / 180 / 190 / 200 / 210 / 220 / 230 / 240 / 250 / 260 Dalgakıran Dryair DK series clean and dry the compressed air, till the dewpoint reaches to +3 0 C. Integrated 2 air filters clean compressed air till 0,01 micron particle size and 0,01 mg/m 3 max. oil carryover. > REFRIGERATED TYPE DRYAIR DK COMPRESSED AIR Dryers * 3 C pressure dew point * Very Low Pressure Drop * Designed for Tropical Conditions * Dryer easily runs at 60 C Max. Inlet Temp. and 50 C Ambient Temp.due to R134a refrigerant (all through the range) and oversized condenser. > ALUMINUM HEAT EXCHANGER IS STANDARD (from DK 40) Very Low Pressure Drop (100mbar), High Efficiency (3 C real pressure dew point) > EASY TO ACCESS Easy to access in to the cooling components in seconds by the help of screw free panels and plastic handles. > COMPACT DESIGN As the canopy of the dryer is designed not to leave any unused space inside, DK series cover minimal space where they are placed. > SCROLL COMPRESSORS (from DK 140) Scroll Compressors which are energy efficient and durable against liquid shocks are employed. > ELECTRICAL WIRES ARE SEPARATED FROM REFRIGERANT SIDE > ENERGY SAVING DEVICE Digital Controller with a lot of economy features and alarm capabilities is standard for all 3Ph dryers (Dryair DK 140 and up) No electrical wires are inside the refrigerant side of the dryer. Electrical Box has an external cover which has an access from the outside of the dryer. No need to open dryer panels to go into the electrical box. 10

9 Refrigerated Type Dryair DK Compressed Air Dryers TECHNICAL DATA MODEL Voltage Capacity (m 3 /h) Connection Size Refrigerant Maximum Working Pressure (bars) Maximum Maximum Ambient Temperature ( 0 C) ( 0 C) Filters Length (mm) (mm) Height (mm) 230/1/ /2 R134a Included /1/ /2 R134a Included /1/ /2 R134a Included /1/ /4 R134a Included /1/ /4 R134a Included /1/ /4 R134a Included /1/ /2 R134a Included /1/ /2 R134a Included /1/ /2 R134a Included /1/ R134a Included /1/ R134a Included /1/ R134a Included /1/ R134a Included /3/ R134a Included /3/ R134a Included /3/ R134a Included /3/ R134a Included /3/ DN100 R134a Not Included /3/ DN100 R134a Not Included /3/ DN100 R134a Not Included /3/ DN100 R134a Not Included /3/ DN150 R134a Not Included /3/ DN150 R134a Not Included /3/ DN150 R134a Not Included /3/ DN200 R134a Not Included /3/ DN200 R134a Not Included Capacity is given at atmospheric pressure at 20 C (ISO 1217) in accordance with norms ISO and Pneurop 6611 (7 bar 35 C IN25 C ambient, 27 C dew point) 2. DALGAKIRAN reserves its rights to changes the specifications without any prior notice. Example for choosing the correct air dryer model; If compressor delivers 200 m3 / h at 6 bars, the dryer inlet temperature is 40 C and the ambient temperature is 30 C, please choose your dryer as follows; Dryer Capacity / 200 / 0.94 / 0.92 / 0.98 = 236 m3 / h F3 The correct dryer model for this application is DryAir DK 80 11

10 Refrigerated Type HIGH Pressure Compressed Air Dryers DK 33 HP / 38 HP / 54 HP / 87 HP / 135 HP / 190 HP / 218 HP / 256 HP / 355 HP / 412 HP / 461 HP / 577 HP / 705 HP / 904 HP / 1149 HP / 1305 HP / 1648 HP / 1873 HP / 2309 HP / 2444 HP / 2932 HP Dalgakıran Dryair DK HP series, dry the compressed air (up to 50 bar) till C dew point. DK HP series are used in many high pressure applications because of its reliable and user friendly design. REFRIGERATED TYPE HIGH PRESSURE COMPRESSED AIR DRYERS DK 33 HP DK 412 HP / 50 Bar DK 461 HP DK 2932 HP / 45 bar Inlet air 70 o C Ambiant 60 o C Automatic Drain / Timed Drain Pneumatic operated membrane valve (2) Condansate drain Ambient temperature until 20 o C Ambient temperature until +60 o C Water condenser Digital controller Micro processor Zero loss drain H W Front Side L F3 12

11 Refrigerated Type HIGH Pressure Compressed Air Dryers TECHNICAL DATA m 3 /h POWER l/min (m 3 /h) (cfm) kw W L H / / / / / / / VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. (**) Connection back side. TECHNICAL DATA m 3 /h m 3 /h POWER m 3 /min (m 3 /h) (cfm) kw W L H _ / _ / _ / _ / VOLTAGE: 230V/1/50Hz. Option. 115V/1/60Hz. or V/3/50 60Hz. (**) Connection back side. TECHNICAL DATA m 3 /h m 3 /h POWER m 3 /min (m 3 /h) (cfm) kw W L H _ / _ / _ / _ 3 2 1/ / / DN VOLTAGE: V/3/50 60Hz. (**) Connection back side. REFRIGERANT: R134a between DK 33 HP and DK 1873 HP, R404a between DK 2309 HP and DK 2932 HP (*) Flow given at atmospheric pressure at 20 C (ISO 1217) in accordance with normes ISO and Pneurop 6611Class 47 bar35 C IN 25 C ambient. 13

12 Dalgakıran Modular Type DMD Desiccant Air Dryers DMD 3 / 5 / 10 / 15 / 20 / 25 / 30 / 40 / 50 / 60 / 75 / 100 / 120 / 180 / 240 Dalgakıran DMD series desiccant air dryers (With their light weight modular design) bring a whole new concept in compressed air technology, offering total installation flexibility to meet specific needs. Dalgakıran s new Modular Desiccant Dryers are less than the half of the weight and size of a traditional twin tower design, allowing even the largest models to be easily moved through a standard doorway. > DMD MODULAR DESICCANT AIR DRYERS Dalgakıran s innovative Modular Air Dryers make it easier and more affordable than ever to deliver highquality compressed air for virtually wherever it s needed. Offered in a wide range of sizes from 50 m 3 /h to 400 m 3 /h, with the dew points of40 0 C to 70 0 C, they are packed with everything you need, requiring only air inlet/outlet connections. Dalgakıran proudly offers one of the lowest pressure drop desiccant dryers in ther world by the help of highly engineered inlet valve and purge manifold design. Small footprint, lightweight, advanced compact design Corrosion protected aluminum construction Hasslefree, reliable electronic controls Can be floor, bench or wall mounted Quite enough to be placed in any work environment Easy installation, easy maintenance The new Modular Desiccant Dryers combine proven traditional dryer principles with the latest technology to provide unsurpassed efficiency, flexibility and worldrenowned Dalgakıran reliability for your critical dry air applications. 14

13 Dalgakıran Modular Type DMD Desiccant Air Dryers TECHNICAL DATA MODEL SIZE (mm) (m 3 /min) (scfm) Length Height 5 3 1/ V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz / V/5060Hz. 15

14 DA Series Heatless Desiccant Air Dryers DA 130 / 185 / 250 / 300 / 360 / 440 / 575 / 680 / / 1250 / 1500 / 1800 / 2200 / 2700 / 3200 / / 5000 / 6300 / 7200 / 8800 / Dalgakıran DA Heatless Desiccant Air Dryers provide constant 40 o C pressure dew point. These dryers are designed to supply clean and very dry compressed air for critical applications.prefilters and afterfilters are supplied along with Dalgakıran Heatless Air Dryers to keep the air stream clean and maintain the integrity of the desiccant medium. A very reliable electronic controller makes sure that the dryer operates perfectly all through the service life of the dryer. >PRINCIPLE OF OPERATION The twin tower design allows for continuous adsorption of water vapor from compressed air by using the hygroscopic desiccant with high crush strength and a high surface / volume ratio. Drying is accomplished by passing compressed air through one desiccant bed adsorbing moisture while the other is being simultaneously regenerated with the expanded purge air. Regeneration of desiccant is accomplished without the use of heat. The wet bed is dried by diverting a small portion of the super dry air from the outlet at near atmospheric pressure. The purge flow rate is adjustable to suit the specific outlet conditions (desired dewpoint). The super dry air flows in a counter direction through the wet bed, sweeping all the water vapour previously absorbed by the desiccant. DA ensures pressure equalization in the twin towers prior to switching. This prevents line surge and minimizes desiccant attrition. The tower being reactivated will be gradually repressurized at the end of its reactivation cycle before switchover take place. Purge flow and depressurization are in downward direction, counter flow to the drying air flow. > PLC IS STANDARD DA Desiccant Dryers has a very reliable electronic controller that makes sure that the dryer operates perfectly all through the servicelife of the dryer. Touch screen PLC is capable of showing the cycles as well as the valves which operate on real time. It also shows the dew point (if applicable). User friendly multilingual PLC helps the end users to understand the operation system and field issues easily. > ACTIVATED ALUMINA Dalgakıran uses a mixture of adsorption media in its heatless range of desiccant dryers to achieve consistent dewpoint. Activated Alumina, Molecular Sieve and Silica Gel are used in varying ratios depending on the application. 16

15 DA Series Heatless Desiccant Air Dryers TECHNICAL DATA MODEL (m 3 /min) (scfm) (mbar) Length Height Active Alumina /60Hz /60Hz /60Hz / /60Hz / /60Hz / /60Hz / /60Hz /60Hz /60Hz /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz DN /60Hz. 1 Micron particle removal & 0.5mg/m 3 oil removal 0,01 Micron particle removal & 0.01mg/m 3 oil removal 5 Micron particle removal (removes desiccant particles after For special requirements please contact Dalgakıran technical!department The dryers are designed according to Pneurop, conditions as per ISO

16 DBP Series Blower Purge Heated Desiccant Air Dryers DBP 850 / 1000 / 1250 / 1500 / 1800 / 2200 / 2700 / 3200 / 3600 / 4400 / 5000 / 6300 / 7200 / 8800 / Dalgakıran DBP Series Heated Desiccant Air Dryers provide 40 o C pressure dew point. A centrifugal blower and high efficiency heater eliminates the use of valuable compressed air to be used for desiccant regeneration. Prefilters and afterfilters are supplied along with Dalgakıran Heated Air Dryers to keep the air stream clean and maintain the integrity of the desiccant medium. A very reliable electronic controller makes sure that the dryer operates perfectly all through the service life of the dryer. >PRINCIPLE OF OPERATION The completely automatic drying system uses blower to pull ambient air and pass it through the heater. This hot High pressure switches and alarms Externally heated or heatless dryer functions integrated to the DBP dryer air stream flows opposite to drying flow direction. Hot Air above C regenerates the moisture inside desiccant bed and strips it completely of all moisture. The advanced control system monitors the dew point and adjusts the heating / regeneration accordingly there by providing valuable energy savings. The heater circuit is completely insulated ensuring maximum heating efficiency. Dew point monitoring and control Computer Control Display Status Display Alarms Display Pressure Remote Start / Stop Low Pressure Alarm Minimum Pressure monitoring valve > NORMAL WORKING CONDITIONS 7 bar Inlet Pressure 35 o C Inlet Temperature 100 % Inlet Air rel. humudity Nominal pressure dew point is 40 o C Maximum working pressure 10 bar(g) > PLC IS STANDARD DBP Blower Purge Dryers has a very reliable electronic controller that makes sure that the dryer operates perfectly all through the servicelife of the dryer. Touch screen PLC is capable of showing the cycles as well as the valves which operate on real time. It also shows the dew point (if applicable). User friendly multilangual PLC helps the end users understand the operation system and field issues easily. 18

17 DBP Series Blower Purge Type Heated Desiccant Air Dryers > ACTIVATED ALUMINA Dalgakıran uses a mixture of adsorption media in its heatless range of desiccant dryers to achieve consistent dewpoint. Activated Alumina, Molecular Sieve and Silica Gel are used in varying ratios depending on the application. TECHNICAL DATA (m 3 /h) (mbar) (kw) kg , ,5 364 DN DN DN DN DN DN DN DN DN DN DN DN DN Micron particle removal & 0.5mg/m3 oil removal 0,01 Micron particle removal & 0.1mg/m3 oil removal 5 Micron particle removal (removes desiccant particles after For special requirements please contact Dalgakıran technical!department The dryers are designed according to Pneurop, conditions as per ISO

18 GO Series Compressed Air Filters GO 25 / 50 / 100 / 150 / 200 / 250 / 300 / 500 / 600 / 851 / 1210 / 1520 / 1820 / 2220 / 2700 The compressed air coming from the production line compressor may contain unwanted elements such as oil, dust and humidity. The air in the external environment will also affect the quality of the final product. This air must be filtered prior to the final stage of production. DALGAKIRAN COMPRESSED AIR FILTERS Dalgakıran GO Series Compressed Air Filters have been designed to answer the current requirements of compressed air filter world. It enables more comfortable usage for end user better endurance, higher efficency with lower pressure drop and more port size options. FEATURES The air filters have 4 ranges of efficiencies and 235 psi (16barg) 1/4 to 3 NPT/BSP pipe sizes. A protected auto float drain (2mm orifice) is standard for reliable removal of liquid contaminants. Zeroporosity aluminum and durable epoxy powdercoat finish, along with a corrosion resistant internal coating gives long service life. Filter combinations are configured to meet specific application requirements filter comply with PED and perform as per related ISO 8573 standards. These filters are equipped with differential pressure gauges for easy maintenance and energy efficiency. ELEMENT FEATURES Dalgakıran GO filters offers Superior protection from 1 micron to 0,01 micron. Durable element construction and efficient drain layer ensures continued performance after optimal element change. 1 Deep pleating also enables a lower pressure drop 2 Supreme collapse resistance due to usage of flutted stainless tube provides strength against pressure drops while improving the performance by passing air diagonally through the element. 3 PVC impregnated foam favours Water / Oil drainage 20

19 GO Series Compressed Air Filters TECHNICAL DATA MODEL SIZE Pressure MODEL (m 3 /min) (scfm) (barg) A C D GO 25 1/ MO ,5 192,5 45 GO 50 1/ MO ,5 192,5 45 GO 100 1/ MO ,5 230,5 45 GO MO ,5 270,5 45 GO MO ,5 334,5 45 GO MO ,5 374,5 45 GO / MO ,5 45 GO / MO ,5 45 GO / MO ,5 45 GO MO , GO MO , GO MO , GO MO GO MO , GO MO , PRE SPECIFICATIONS FILTERING Grade Particle Removal (Micron) P 5 5 Initial pressure loss (mbar) Pressure loss for element change (mbar) Element colour code 700 GREEN GENERAL PURPOSE X 1 0, BLUE OIL REMOVAL 0,01 0, RED ACTIVATED CARBON A 0,01 0, METAL SS INDICATOR TYPE Gauge with or without electrial contact DRAIN TYPE Electroadjustable External float type Zeroloss drain 3 Correction Factor For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above. 5) All filters are suitable for use with mineral and synthetic oils. 6) Gauge type pressure indicators are fitted to models GO25 to GO2700 as standard. 7) All filters are in confirmity with the Pressure Equipment Directive (97/23/EC) ORDERING The complete filter model number contains the size and grade, example 1 general purpose filter model GO250MX with replacement filter element model M0250X. 250 Represent 250m3 /h capacity and x represents the general purpose element. 21

20 F Series Flanged Housing Range Filters F 2400 / 3600 / 4800 / 7200 / 9600 / / / / / / The compressed air coming from the compressor may contain unwanted elements such as oil, dust and humidity. The air in the external environment will also affect the quality of the final product. This air must be filtered prior to the final stage of production. > FEATURES Elements are assembled by the help of a tie rod System. Two external float drains for excellent drainage Unique design for preseparation zone Strong welded design CE and ASME tanks available Design for easy element change from top flange > EXTERNAL FLOAT DRAIN Dalgakıran External Drain is designed to remove liquid condensation from collection points in a Compressed Air System. Durable epoxy powdercoat finish and corrosionresistant internal anodised coating for long service life. TECHNICAL DATA MODEL SIZE MODEL (m 3 /h) (m 3 A C D E 1/2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M /2 DN M

21 F Series Flanged Housing Range Filters SPECIFICATIONS Grade Particle Removal (Micron) PRE FILTERING P 5 5 GENERAL PURPOSE X 1 0,5 OIL REMOVAL 0,01 0,01 ACTIVATED CARBON A 0,01 0,03 DRAIN TYPE Electroadjustable External float type Zeroloss drain Max.working pressure Initial pressure loss (mbar) Pressure loss for element change (mbar) Element colour code GREEN BLUE RED METAL SS CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the below table by the correction factor corresponding to the working pressure. 3 NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above. 5) All filters are suitable for use with mineral and synthetic oils. 6) Other standards for flanged connections are available. 7) Direction of air flow, inside to out, through filter element 23

22 Mist Eliminator Compressed Air Filters ELM 150 / 300 / 600 / 800 / 1200 / 1600 / 2100 / 2750 / 4200 / 6000 / 8000 / / Mist eliminator capture the oil mist inside the compressed air. It s preferred because of the low pressure loss at high capacity applications. > APPLICATIONS INCLUDE Capturing oil fog, mist, or smoke from exhaust and pressure unloading vents on oil flooded compressors, vacuum pumps and blowers Any application requiring Low Delta P coalescing of large air volumes Vacuum Freeze Drying Vacuum Out Gasing Vacuum Coating Food Processing Nailers / Staplers Industrial Vacuum Processes Cement & Paper Processing > DESIGN Mist Eliminators are designed to meet the demand for: Efficient removal of oilmist carryover from piston or oil flooded rotary compressors Long service life Strength to withstand strenuous operating conditions Protection from oil slugs or compressor Air/ Oil separator failure > FEATURES Very Low pressure drop Large oil catching efficiency Easy field cleaning Positive sealing Orings Temperature (continuous) 4 C (40 F) min. 80 C (176 F) max. Auto Float Drain is Standard Multiple drain Style Options Available Pressure Rating of 14 barg (200 psig) Removal of particles down to 0.01 micron including coalesced liquid water and oil providing a maximum remaining oil aerosol content of 0.01 ppm Increased surface area in a given volume allows low velocity separation of ultra fine oil mist Elements are grounded to canister minimizing static electricity problems 24

23 Mist Eliminator Compressed Air Filters TECHNICAL DATA MODEL SIZE MODEL (m 3 /h) (scfm) A C D OE OE H 1/2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN /2 DN CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the below table by the correction factor corresponding to the working pressure. DRAIN TYPE Electroadjustable External float type Zeroloss drain 3 Manual > MIST ELIMINATOR ELEMENT Ultra low pressure drop reduces energy costs. Positive gasket seals eliminate media bypass Filter change out differential 2.5 psig (170 mbar) True Air / Oil Separator Long service life 25

24 HGO Series High Pressure Range Compressed Air HGO 100 / 300 / 600 / 850 / 1200 / 1600 / 2500 / 3000 Dalgakıran High Pressure Range Compressed Air Filters are no welded design. As a result it is very strong and robust. Very thick wall thickness and Inhouse high pressure test facilities assure the performance. > FEATURES OF HIGH PRESSURE RANGE COMPRESSED AIR FILTERS Dalgakıran manufactures a line of High Performance Compressed Air Filters, Moisture Separators in two different range; 1) 50 bar Range made of Aluminum, No welding, strong and reliable design. 2) 350 bar Range made of Steel. No welding, and very reliable for High Pressure appilications. > ANODISED ALUMINUM DESIGN WITH HIGH PERFORMANCE All inner and outer surfaces of 50 bar Aluminum design Filters are Anodised, where 350 bar Carbon Steel design Filters are epoxy electro powder painted. TECHNICAL DATA MODEL MODEL (m 3 /h) (scfm) (bar) A C D 1/ M25 113,4 115,4 25, / M50 113,4 115,4 25,75 158,5 3/ M ,4 115,4 32, M , M , / M , M , / M ,

25 HGO Series High Pressure Range Compressed Air Filters SPECIFICATIONS Grade PRE FILTERING P GENERAL PURPOSE X OIL REMOVAL ACTIVATED CARBON A DRAIN TYPE HG / Manual with steel Particle Removal (Micron) 5 1 0,01 0,01 3 ) 5 0,5 0,01 0,03 Max. working pressure (bar)* / *350 bar is an option Initial pressure loss (mbar) Pressure loss for element change (mbar) Element colour code GREEN BLUE RED METAL SS NOTES 1) Grade A must not operate in oil saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months. 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works if in doubt. 4) All filters are suitable for use with mineral and synthetic oils. 5) The above housings require only one filter element. 6) Direction of air flow, inside to out, through filter element. Except grade A 7) Manual drain is standard. Electronic timer is optional. ORDERING The complete filter model number contains the size and grade, Example 1/4 general purpose filter model HG 100 MX with replacement filter element model M 100 X. 27

26 G WS Series Water Separators G 25 WS / 100 WS / 200 WS / 300 WS / 600 WS / 1200 WS / 2200 WS Dalgakıran G WS Series water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants with lowpressure drop for energy savings. Dalgakıran water separators are available in 1/4 3 NPT pipe sizes for flows up to1294 scfm (2200 m 3 / h). While highly efficient, condensate separators will not remove 100 % of the oil from the air stream. Additional coalescing and particulate filters downstream are normally required to remove the final traces of oil, water and particles, which migrate through the separator. 28

27 G WS Series Water Separators TECHNICAL DATA MODEL SIZE (m 3 /h) (scfm) A C D 1/ / / , / , ,5 585 Recommended Operating Temperature Recommended Minimum Operating Temperature Maximum Working Pressure 50 mbar 16 barg Notes: Automatic drain valves are fitted as standard. All separator bodies are coated with electrostatic powder paint finish both inside and out side. Correction Factor For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. 3 29

28 Flanged Water Separators G F 2500 WS WS / G / WS WS / G / WS / / G WS / 8500 WS / G WS / G 1200 WS / G 2200 WS Dalgakıran Flanged water separators have been designed for the removal of bulk liquid water and particles from compressed air and gases. Unique centrifugal action removes contaminants with lowpressure drop for energy savings. Dalgakıran flanged water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants at lowpressure drop for maximum energy savings. Dalgakıran flanged water separators are available from DN80 DN200 flange sizes and flows up to m³ (8236 scfm) (For larger sizes please contact the sales team) NOTE: While highly efficent, condensate separators will not remove 100 % of the oil from the air stream. Additional coalescing and particulate filters downstream maybe required to remove the fine traces of oil, water and particles. 30

29 Flanged Water Separators TECHNICAL DATA MODEL SIZE (m 3 /h) (scfm) A C D E F DN , DN , DN , DN , DN DN , DN , CORRECTION FACTOR For maximum flow rate, multiply model flow rate show in the above table by the correction factor corresponding to the working pressure. 3 Recommended Operating Temperature Recommended Minimum Operating Temperature Maximum Working Pressure 50 mbar 14 barg NOTES: Float drain valves are fitted as standard. All separator bodies are electrostatic powder coated. 31

30 DNG Series PSA Nitrogen Generator G DNG 25 WS 10 // 20 G 100 / 35 WS / 60 // G / 120 WS / 150 / G / WS / 330 / 450 / 510 / / 570 G 600 / 730 WS / 910 / G / WS / 1230 / G / / WS 1820 / 2050 / 2950 / 3540 / 4160 / 5560 / 9170 / > DNG SERIES (Capacity 0,2Nm 3 /h 2500Nm 3 /h; Purity 95 % 99,999 %) > HOW IT WORKS? Pressure Swing Adsorption (PSA) type Nitrogen Generation system is used to separate and enrich Nitrogen from Oxygen employs CMS (Carbon Molecular Sieve) for adsorbent. Carbon Molecular Sieve (CMS) adsorbs Oxygen and Water Vapor molecules under certain pressure while allowing Nitrogen to pass through. The nitrogen molecules (4.3 Angstrom in size) passes through the column, but the oxygen molecules (3.9 Angstrom in size) are adsorbed on the carbon molecular sieve (4 Angstrom opening). Clean and dry air is directed to one of the adsorber beds where oxygen and water vapor is adsorbed faster than nitrogen in the pore structure of the CMS, thus increasing the nitrogen purity of the product gas stream to the desired level ( % as required by customer). This product flows out of the top of the adsorber bed, through the valve, and into the product receiver at a pressures lightly below the feed air pressure. > THE NITROGEN GENERATOR IS A TWOBED ADSORB ER SYSTEM. The Nitrogen Generator consists of two adsorber vessels filled with CMS, a valve assembly, air filters, main pressure regulator, and a product receiver tank. > THE CYCLE IS COMPOSED OF FOLLOWING STEPS PSA PROCESS A. Pressurization Step: Process to increase adsorption pressure in adsorption tower under selected operation condition. B. Adsorption Step: Nitrogen gas is generated under constant pressure. C. Blow Down Step: Restoring in the adsorption tower. D. Purge Step: Stage to restore the adsorption tower completely. E. Pressure Equalization Step: Stage in where loss can be reduced by using a part of energy to be lost. 32

31 DNG Series PSA Nitrogen Generator APPLICATIONS: METAL INDUSTRY Annealing of ferrous and nonferrous metal (Inert circumstance) Metallurgical heat treatment (Carbonizing) Soldering / Brazing Plasma sheet metal cutters Inert gas in welding process Sintering of metal powder PLASTIC Ejecting high pressure gas (Sustaining vacuum, shortening cooling time in Ejection) Suppressing gas generation in ejection CHARGE NITROGEN GAS IN TIRE Reducing noise reduction, improving fuel efficiency, reducing tire unbalance and improving driving comport CHEMICAL INDUSTRY Transportation of raw material in storage tank Container ventilation and prevention of explosion in reaction tank Sealing of nitrogen in storage tank Cleaning tank and container Pressure testing of pipe PRODUCTION PROCESS AND STORAGE OF FOOD Storage of low oxygen CA or super low oxygen Charge of nitrogen gas in packing and transportation of coffee, snack or dry nut PURGE Diluting or transposing gas or vapor to eliminate dangerous gas and oxidized substance > FEATURES Dalgakıran Provides Necessary Nitrogen Buffer Tank As Standard! Simple structure, compact design, full automated operation 7/24 Nitrogen production in your own place Touch Screen PLC for controlling the complete system PLC Screen for Monitoring and visualization the progress Rapid startup Safety system Due to well design of silencer, low noise levels during depressurization and purge Durable piston valves for longlife operation On demand production, low cost High performance. Design the purity and capacity of nitrogen gas meeting to customer s requirements. (Nitrogen Purity 95 %~ % is available) Minimum maintenance cost replace filter element periodically only and get normal service for the compressor OPTIONAL Oxygen Analyzer Flow Meter Dew Point Sensor Nitrogen purity can be seen on screen 33

32 DNG Series PSA Nitrogen Generator Reference Conditions Inlet Compressed Air Pressure Outlet Nitrogen Pressure Ambient Temperature 7,5 Bar (g) 6 Bar (g) 25 0 C 3 0 C (under 99.5 % purity) Refrigerant air dryer and activated carbon filter is required Inlet air dewpoint 40 0 C (above 99.5 % purity) Desiccant air dryer and activated carbon filter is required TECHNICAL DATA MODEL 3 /h) 2,7 2,2 1,9 1,5 1 0,8 0,7 0,5 0,2 4,4 3,5 3,1 2,4 2 1,3 1,1 0,8 0,4 8,1 6,5 5,6 4,4 3,5 2,3 2,0 1,4 0,7 Modular 13,5 10,8 9,4 7,3 6 3,8 3,4 2,4 1,2 21,2 17,0 14,8 11,5 9,5 6,0 5,3 3,7 1,9 28,2 22,5 19,6 15,3 12 8,0 7,1 5,0 2,5 35,1 28,1 24,4 19, ,0 8,8 6,2 3,1 57,0 45,5 39,6 30, ,2 14,3 10,0 5,0 75,1 60,0 52,2 40, ,4 19,0 13,2 6,6 101,4 81,0 70,5 54, ,9 25,5 17,8 8,9 114,4 91,4 79,6 62, ,6 28,8 20,1 10,0 128,1 102,4 89,1 69, ,5 32,2 22,5 11,2 163,8 130,9 114,0 88, ,6 41,2 28,8 14,4 204,1 163,1 142,0 110, ,1 51,4 36,0 18,0 248,2 198,3 172,6 134, ,7 62,5 43,6 21,8 Twin Tower 275,7 220,3 191,8 149, ,5 69,4 48,4 24,2 307,5 245,6 213,8 166, ,5 77,4 54,0 27,0 406,6 324,8 282,8 220, ,7 102,3 71,4 35,7 458,5 366,3 318,9 248, ,5 115,4 80,5 40,2 660,6 527,8 459,5 357, ,0 166,3 116,0 58,0 792,0 632,8 550,9 428, ,4 199,4 139,1 69,5 931,0 743,7 647,4 503, ,0 234,3 163,5 81,7 1241,7 992,0 863,6 672,1 556,0 353,4 312,5 218,1 109,0 2048,0 1636,1 1424,3 1108,4 917,0 582,9 515,5 359,7 179,7 2501,2 1998,3 1740,0 1353,8 1120,0 712,0 629,6 439,4 219,4 34

33 DNG Series PSA Nitrogen Generator TECHNICAL DATA MODEL Connections Outlet Length Height 20 1/4 1/ /4 1/ /4 1/ /4 1/ /4 1/ /8 1/ /8 1/ /4 1/ /4 1/ /4 3/ / / /4 1/ /4 1/ /4 3/ /4 3/ /2 3/ /2 1 1/ /2 1 1/ /2 1 1/ DN80 1 1/ DN / DN / Note: Dalgakıran supplies buffer tank volumes for 99,5 % and higher Nitrogen purities. For purities lower than 99,5 %, it may be necessary to use additional tank. Dalgakıran reserves the right to change the design and /or dimensions and /or weight of his products at any time without any notice or liability. CORRECTION FACTOR Weight kg CMS Temperature ( 0 C) Correction Factor (Kt) Inlet Pressure (Barg) Correction Factor (Kp) Purity (%) Air / Nitrogen Ratio EXAMPLE: If nitrogen requirement of the plant is 20 Nm 3 /h at 99,5% purity while air pressure is 7 barg and ambient temperature is 40 o C, Calculation of DNG model as follows: For 40 o C ambient, Kt = 0,74 For 7 barg inlet, Kp = 0,94 DNG Model Flow = (Required N2 Flow) / (Kt x Kp) = (20Nm 3 /h) / (0,74 x 0,94) = 28,7 Nm 3 /h Therefore the correct N2 Generator will be DNG330 For required air flow to Nitrogen generator is; Air / Nitrogen Ratio = 3,34 (99,5 % purity) Air flow = 28,7Nm 3 /h x 3,34 =95,85 Nm 3 /h 35

34 DALGAKIRAN MAKİNE SANAYİ VE TİCARET ANONİM ŞİRKETİ Eyüp Sultan Mah. Müminler Cad. No: Sancaktepe / IstanbulTurkey Tel : Fax: / / satis@dalgakiran.com UKRAINE Kiev, Business Center Nivki City Pobedy av., 67 Building G, Of Phone: +38 (044) Fax: +38 (044) / / info@dalgakiran.com.ua RUSSIA Nauchniy Drive No: 19, Office 709, Moskow / Russia, Phone: +7 (495) / infom@dalgakiran.com