The PURO Condensate Cleaner Installation instructions. Maintenance instructions:
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1 The PURO Condensate Cleaner Installation instructions The PURO condensate cleaner has been specially developed to separate oil from condensate extracted from compressed air systems and is effective with all types and makes of compressors, oils and drain valves. To obtain the best performance from the machines, we suggest the following: Installation instructions: 1) The unit is designed to easily fit against a wall. Position the machine with the TEST to the front. Connect the TEST valve and outlet nipple on the marked location (see labels). 2) After ensuring that no harmful pressure exists, connect the condensate inlet pipe(s) using one or both 1/2" " inlet connections as required. If only one connection is used, the other can be sealed with a screwed plug. Do not over-tighten connections. 3) Connect the 1/2" outlet connection to a suitable sewage drain. Do not over-tighten connections. 4) Lift the poly-element from vessel (1) and place it to one side for the time being. 5) Remove the plastic packing material from the activated carbon element and slide it back in to the vessel (2) and let it rest on the bottom of the vessel. Place lid 2 on vessel 2. 6) Remove the depressuriser foam pad, pour clean water into the depressuriser box until it flows from the outlet pipe and then replace the foam pad into the depressurising box. 7) With the cable-tied end upwards, replace the white poly-element into vessel (1) by slowly pushing the element down into vessel 1 (the poly-element should rest on the bottom of vessel 1. 8) Place lid 1 on vessel 1. 9) Your condensate cleaner is now ready for use. Note: During initial filling, dust may rise from the carbon elements; this is only displaced air and is entirely harmless. We recommend the active carbon element to be pre-soaked for 24 hrs. Any carbon dust in the outlet water is harmless. We recommend that initially a daily check is made on the quality of the output from your condensate cleaner. After a day or so, the output should be clear when viewed in a clear glass container. We recommend that you use our protection clothing kit when installing and or servicing the condensate cleaner. Maintenance instructions: Used elements can be heavy and we strongly advise that normal precautions for the lifting of heavy weights are taken. To replace the poly-element, remove the lid from the top of the vessel (1) and lift the used poly-element out of the vessel. Simply lower the new poly-element slowly into the vessel (1) and let it rest on the bottom of vessel 1. To replace the carbon elements, remove a carbon element from its vessel (2) after removing the lid, lift the used carbon element from the vessel and place where the draining water will cause no harm. Slide the new carbon element into the vessel (2) until it rests on the bottom of the vessel. The top of the carbon element should be below the outlet hole. If required, clean water can be poured onto the top of the carbon element to prevent dust. All used elements must be properly disposed of in accordance with current regulations for the disposal of hazardous waste in your area.
2 Tower 2 Active Coal 2 x Condensate inlets Tower 1 Poly-element Water level inside the PURO when in operation = Condensate Outlet on the rear PURO frontview TEST valve for sample taking Outlet 2 x Condensate inlets PURO topview Tower 2 Active Coal Testvalve Depressurising chamber Tower 1 Poly-element
3 Quick Installation Instructions Unpack the unit Screw the TEST valve and outlet nipple into the marked locations (see test label and outlet label) Remove the carbon element Unwrap the carbon element Replace the carbon element Remove the poly element Connect the inlets Connect the outlet
4 Connect the outlet to a suitable sewage point close to the PURO Replace the lid on the carbon tower Make sure the TEST valve is closed (turn to the right to close) Remove the foam padding Fill the unit with clean water Fill the unit until the outlet point And replace the foam padding Replace the lid (1) back onto vessel 1. Replace the poly element and slowly push it down untill it rests on the bottom of vessel 1 Your machine is ready for operation now!
5 DATE DESCRIPTION Service Chart: NAME/SIGNATURE REMARK
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