Climate Control Products

Transcription

1 342

2 Cooling Products General Information General Selection Considerations Air Conditioner Design Features Sizing an Air Conditioner General Specifications for Air Conditioners Side Mounting DTS Series Air Conditioners 1200 BTU/H Top Mount Fan Fan Kits, Fan Grills, AC Fans & Guards, Fan Panels Filter Fans, Filtered Fan Boxes and Filter Grills Side Mounting DTS Series Air Conditioners 2000 BTU/H Fan Trays, 300, 600 and 900 CFM Side Mounting DTS Series Air Conditioners 3500 BTU/H Heating Products General Information and Sizing Heaters Side Mounting DTS Series Air Conditioners 6000, 8000, BTU/H Top Mounting DTT Series Air Conditioners 4500 BTU/H Side Mounting DTS Series Air Conditioners 2000 BTU/H, Stainless Steel - NEMA 3R, 4, 4X Fan Heaters Control Panel Heater High Wattage Fan Heater Air Conditioner Accessories Electrical Humidity and Temperature Control Blowers and Fans General Selection Considerations Packaged Twin Blowers, 160 to 470 CFM Filter Fans PF Filter Fans Fan Accessories Thermostat Breather Kit

3 Cooling Products General Information The Need for Environment Control With wide spread use of micro-electronics in today s control systems, temperature management takes on a new priority in order to ensure steady and reliable performance. The maintenance of a correct operating temperature may combine both cooling and or heating inside an enclosure which can protect against costly down time and system failures. The Purpose of Cooling Electrical/electronic control systems together generate heat as a by-product of their operation. When equipment is located in areas where clean dry air for ventilation is either not available or high external temperatures exist, active methods such as air conditioning must be applied. The Purpose of Heating Heaters protect electronic and electrical components from temperature problems that are below tolerances. Obviously, there are circumstances when extremely low ambient (outside cabinet) temperatures would require a heater, but there are also less apparent times when a heater should be considered. For example, a system may run all day having its components generate heat, but once the system shuts down for the night, the quick drop in temperature could cause condensation and possibly corrosion - a heater could maintain a safe, constant temperature. Air Conditioners Combined Cooling and Heating Some components today require both cooling and heating in the same enclosure. When designing your system, be aware of the need to maintain a relatively constant temperature inside the enclosure as ambient temperatures swing from cool to very hot. Information Needed for Environment Control Selection The following information should be on hand to properly size cooling products: (1) Heat to be dissipated (Watts). (2) Maximum temperature expected outside enclosure ( F) or ( C). (3) Maximum allowable internal enclosure temperature ( F) or ( C). (4) Surface area of enclosure (ft 2 ) or (m 2 ). The following information should be on hand to properly size heating products: (1) Heat being generated by electrical/electronic components (in Watts) (2) Minimum temperature expected outside enclosure ( F) or ( C). (3) Minimum allowable internal enclosure temperature ( F) or ( C). (4) Surface area of enclosure (ft 2 ) or (m 2 ). 344

4 Heating and Cooling Products General Selection Considerations Cooling Conditions Solution Advantages Disadvantages Maximum desired enclosure Oversize the enclosure. Easy to implement, no maintenance. Dissipates small amount of heat. temperature is 10 F or 5 C Maintains NEMA rating of the Larger enclosure size takes up above maximum outside enclosure. more space. ambient. Install ventilation louvers. Economical solution, very little Dissipates limited amount of heat. maintenance, easy to implement. Dirt, oil or fluids could enter the enclosure. NEMA rating is affected. Install filter fans. Less expensive than air/refrigeration Must maintain filters. systems. Relatively high amount of NEMA rating can be affected. heat removed, some termperature Limited use in hostile environments control by using thermostats. such as chemical applications. Use an air/air heat exchanger. Easy to install, small power Must maintain filters. consumption, temperature control via thermostat. Maintains NEMA rating of the enclosure. Maximum desired enclosure Use an air conditioner. Easy to install. Temperature control Must maintain filter. Cannot be temperature lower than via factory installed thermostat. used when outside temperature maximum outside ambient. Removes large amounts of heat. is below 59 F (15 ) or above Maintains NEMA rating of enclosure, 130 F (52 C). dehumidifies enclosure air. Circulation Conditions Solution Advantages Disadvantages Localized heat or 'hot spots'. Install circulation fans in the Economical solution, no maintenance, Dissipates small amount of heat. enclosure. easy to install. Maintains NEMA rating of the enclosure. Heating Conditions Solution Advantages Disadvantages Outside temperature is below Heat with radiant heater. Economical power consumption. Consumes energy, takes up minimum allowable equipment Reliable, can be temperature internal panel space. operation range. controlled. Air Conditioners Condensation occurs. Heat with radiant heater to Economical power consumption. Consumes energy, takes up maintain temperature above Reliable, humidity can be controlled. internal panel space. the dewpoint. 345

5 Cooling Products Air Conditioner Design Features Side Mounting Top Mounting Air Conditioners Q Mount Q Mount allows installation of the air conditioner to be performed by a single person, saving valuable time and money. Thread-in- Studs hold the unit in place while it is fastened to the enclosure. This also allows for the air conditioner to be easily removed for safe transportation separate from control equipment. One Template Mounting One single template accommodates cooling ranges from 6,000 BTU/ H to 12,000 BTU/H. This allows size upgrades without making modifications to the existing cutouts. The additional height of these units, combined with their integrated air ducting ensures maximum air circulation within the enclosure, reducing the chance of heat pockets. Small capacity units, 1,200 BTU/H and 2,000 BTU/H, are retrofitable to leading North American cutouts allowing easy upgrading or replacement. The optional recessed mounting frame will reduce the external enclosure dimensions. Serviceability Lifting top mount units into place can be safely accommodated with optional lifting lugs which attach to the frame assembly. Improved serviceability begins with the unique PF filter grill. This grill provides superior protection of the filter mat compared to units with a metal mat and is easily removed for cleaning. Quarter turn screws allow the external cover of the air conditioner to be completely removed for ease of inspection and serviceability. 346

6 Cooling Products Sizing an Air Conditioner Sizing an Air Conditioner The proper selection of an air conditioner is determined by the following steps: Step 1) Internal heat load quoted as Watts that must be dissipated. Step 2) The exposed surface area of the enclosure. Step 3) Temperature differential required between maximum inside temperature and maximum outside ambient. Step 4) Final calculation of the above. Step One Step Two Step Three 1 Watt = BTU/H 1 m 2 = ft 2 1 C or 1 K T=1.8 F T Air Conditioners Determine the internal heat load (in Watts) that must be dissipated. Calculate the exposed surface area of the enclosure: 2(h" x w") + 2(h" x d") + (w" x d") =Area (ft 2 ) 144 Determine the temperature differential by subtracting the maximum allowable temperature inside the enclosure (Ti) from the maximum ambient temperature outside the enclosure (To). (Example for freestanding enclosure) To-Ti = DT Step Four (Watts x 3.413) + [1.25 x Area ft 2 x DT ( F)] = BTU/H Capacity Required BTU/H. Capacity Rating. 347

7 Cooling Products General Specifications for All Air Conditioners The DTS/DTT offering is available in the most popular selection of cooling capacities, sizes, voltages and mounting configurations. Available capacities range from 1,200 to 12,000 BTU/H in both side mounting and top mounting models. All models use powerful radial fans for maximum air circulation inside the enclosure in ambient temperatures of 125 F (+52 C). Models from 2,000 BTU/H capacity are equipped with thermal expansion valves for optimal use of the evaporator heat exchange surface under all operating conditions. For additional protection of the compressor motor, these valves are supplied as standard with Maximum Operating Pressure control devices (MOP). For energy conservation, the use of hot gas bypass valves is limited to the unloaded starting and control of large compressors from 8,000 BTU/H upwards. All air conditioners were developed, designed and subject to final inspections in accordance with international standards. Air Conditioners Construction: Outer shell of sheet steel. Finish: Durable electrostatic powder coat in RAL7032 beige. Contact Hammond for special color quotations. Closed Loop Cooling: Maintains NEMA 12/IP 54 rating of the enclosure. Ambient outside air is never mixed with clean dry enclosure air. Gasketing: Is provided and/or installed on all units to maintain NEMA 12/IP 54 ratings. Templates: Provided on all units for easy layout of cutouts and mounting. Power: Available in 115 V 60 Hz, 110 V 50 Hz and 230 V 50/60Hz. Cord: Included on all units - 3 wire type SJT 1813 AWG, 115 V 60 Hz units below 14 amps are terminated with a plug. Filter: Removable filter mat made from synthetic fibers are reusable and can be rinsed clean. Refrigerants: All models use environmentally friendly R134a. Fans: All blower motors are thermal protected and sealed with permanent lubricants. Condensate Disposal: Built in condensate evaporators are standard on all but the 1200 BTU model. All units feature a condensate drain fitting complete with hose attachment. Insulation: Cold components, lines and evaporator compartment insulated for maximum efficiency and protection against condensation. Quality Assurance: Prior to charging, the refrigeration system is hermetically sealed with all joints brazed under protection gas atmosphere to exclude any internal scale. After a thorough leak test every unit undergoes safety and function checks, then is serialized and packed into sturdy boxes prior to shipment. Installation Manuals: Included with all models are detail drawings, mounting, schematic and wiring diagrams, a trouble shooting checklist and warranty information. Product Summary Side Mount Air Conditioners Top Mount Air Conditioners Rating Rated Part No. BTU/H Voltage Hz Height Width Depth DTS1200A115 1, DTS1200A230 1, / DTS2000A115 2, A115 units can be operated 50 Hz at 110 V DTS2000A230 2, / DTS3500A115 3, DTS3500A230 3, / DTS6000A115 6, DTS6000A230 6, / DTS8000A115 8, DTS8000A230 8, / DTS12000A115 12, DTS12000A230 12, / DTS2000A115N4SS 2, DTS2000A230N4SS 2, A115 units can be operated 50 Hz at 110 V Rating Rated Part No. BTU/H Voltage Hz Height Width Depth DTT4500A115 4, DTT4500A230 4, /

8 Side Mounting DTS Series 1200 BTU/H Description Designed for side mounting on any enclosure surface where hot spot cooling or low capacity cooling is required. Compact design uses minimal surface area. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Standards Maintains enclosure's NEMA 12 rating IP 54 UR, cur and CE Features R134a refrigerant. Thermostat control. Continuous air circulation from high capacity fans. EMI/RFI suppression meets CE. Line cord with plug (115 V). Washable filter mat protected within an easily removable grill. Gasket, mounting kit and template for enclosure cutout and drilling are included. Condensate drain hose and clamp provided. Exterior case easily removable for field service. Q Mount allows unit to hang in place for easy installation. Accessories Gaskets...see page 356 Replacement filters...see page 356 Replacement grill...see page 356 Part Number Ship Wt. lbs DTS1200A DTS1200A Technical Data Drilling Template Electrical Data DTS1200A115 DTS1200A230 Rated Voltage 115 V 60 Hz 230 V 50/60 Hz 110 V 50 Hz Range of Operation V V Power Consumption 200 W 200 W Running Amps 2.2 A 1.3/2.5 A Starting Current 15.7 A 9.5/13.0 A Line Cord With plug Without plug Right Side View Front View Refrigeration Data Rated Capacity 1,200 BTU/H (350 Watts) Type of Refrigerant R134a Refrigerant Charge 280 g Adjustable Thermostat Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 106 CFM External Circulation 230 CFM Condensate Discharge Direct via tube Filter Mat 150 g/m² Db Noise Level < 62 db(a) Unit Weight 40 lbs (18 kg) Exterior Case Galvanized sheet steel Finish RAL7032 beige powder finish NEMA Rating Enclosures IP 54/NEMA 12 Air Conditioners 349

9 Side Mounting DTS Series 2000 BTU/H Description Compact design for side mounting on any enclosure surface where hot spot cooling or low capacity cooling is required. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Standards Maintains enclosure's NEMA 12 rating IP 54 UR, cur and CE Features R134a refrigerant. Thermostat control. Line cord with plug (115 V). Washable filter mat protected within an easily removable grill. Expansion valve permits increased efficiency through improved evaporator heat transfer and less frequent compressor operation. Built in condensate evaporator. Continuous air circulation from high capacity fans. EMI/RFI suppression meets CE. Gasket, mounting kit and template for cutout and drilling are included. Condensate drain hose and clamp. Exterior case easily removable for field service. Q Mount allows unit to hang in place for easy installation. Accessories Gaskets...see page 356 Replacement filters...see page 356 Replacement grill...see page 356 Air Conditioners Part Number Ship Wt. lbs. DTS2000A DTS2000A Technical Data Drilling Template Left Side View Front View Electrical Data DTS2000A115 DTS2000A230 Rated Voltage 115 V 60 Hz 230 V 50/60 Hz 110 V 50 Hz Range of Operation V V Power Consumption 270 W 230 W Running Amps 2.9 A 1.3 A Starting Current 13.8 A 7.4 A Line Cord With plug Without plug Refrigeration Data Rated Capacity 2,000 BTU/H (580 Watts) Type of Refrigerant R134a Refrigerant Charge 300 g Adjustable Thermostat Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 230 CFM External Circulation 230 CFM Condensate Discharge Condensate evaporator Filter Mat 150 g/m² Db Noise Level < 62 db(a) Unit Weight 51 lbs (23 kg) Exterior Case Galvanized sheet steel Finish RAL7032 beige powder finish NEMA Rating Enclosures IP 54/NEMA

10 Part Number Ship Wt. lbs. DTS3500A DTS3500A Technical Data Drilling Template Note: Any unmarked radius is ø 0.79"R Electrical Data DTS3500A115 DTS3500A230 Rated Voltage 115 V 60 Hz 230V 50/60 Hz 100 V 50 Hz Range of Operation V V Power Consumption 590 W 420W Running Amps 6.7 A 2.9 A Starting Current 17.5 A 8.3 A Line Cord With plug Without plug Description Compact design for side mounting on any enclosure surface where hot spot or low capacity cooling is required. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Standards Maintains enclosure's NEMA 12 rating IP 54 UR, cur and CE Features R134a refrigerant. Thermostat control. Expansion valve increases efficiency with improved evaporator heat transfer and less frequent compressor operation. Built in condensate evaporator. Continuous air circulation from high capacity fans. Side View Side Mounting DTS Series 3500 BTU/H EMI/RFI suppression meets CE. Line cord with plug (230 V). Volt free N/O (normally open) contact for high pressure failure indication. Door contact for power down when enclosure door is opened. Washable filter mat protected within an easily removable grill. Gasket, mounting kit and template for cutout and drilling are included. Condensate drain hose and clamp. Exterior case easily removable for resetting thermostat and field service. Q Mount allows unit to hang in place for easy installation. Accessories Gaskets...see page 356 Lifting lugs...see page 356 Remote door switch...see page 356 Replacement filters...see page 356 Replacement grill...see page 356 Front View Refrigeration Data Rated Capacity 3500 BTU/H (1,014 Watts) Type of Refrigerant R134a Refrigerant Charge 480 g Adjustable Thermostat Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 247 CFM External Circulation 341 CFM Condensate Discharge Condensate evaporator Filter Mat 150 g Db Noise Level < 64 db(a) Unit Weight 94 lbs (43 kg) Exterior Case Galvanized sheet steel Color RAL7032 beige powder finish NEMA Rating Enclosures IP 54/NEMA 12 Air Conditioners 351

11 Side Mounting DTS Series 6000, 8000 & BTU/H Air Conditioners 6000 BTU/H unit shown Description Designed for side mounting on any enclosure surface where high capacity system cooling is required. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Optimum air circulation with maximum clearance distance between warm inlet and cold outlet for reduced hot spot locations. Standards Maintains enclosure's NEMA 12 rating IP 54 UR, cur and CE Features R134a refrigerant. Thermostat control. Hot gas bypass valve prevents evaporator freeze up while minimizing heavy inrush currents on large BTU/H units. Built in condensate evaporator. Continuous air circulation from high capacity fans. EMI/RFI suppression meets CE. Line cord included - see chart for detail. Volt free N/O (normally open) contact for high pressure failure indication. Provision for door contact allowing power down when enclosure door is opened. Gasket, mounting kit and template for enclosure cutout and drilling are included. Washable filter mat protected within an easily removable grill. Condensate drain hose and clamp provided. Exterior case easily removable for resetting of thermostat and other field service. Versatile design maintains foot print for larger capacity units if required. Q Mount allows unit to hang in place for easy installation. Accessories Gaskets...see page 356 Lifting lugs...see page 356 Recessed mounting frame...see page 356 Remote door switch...see page 356 Replacement filters...see page 356 Replacement grill...see page 356 Technical Data Part Number Ship Wt. lbs. DTS6000A DTS6000A DTS8000A DTS8000A DTS12000A DTS12000A Electrical Data DTS6000A115/ DTS8000A115/DTS12000A115/ DTS6000A230 DTS8000A230/DTS12000A230 Rated Voltage 115 V 60 Hz/ 115 V 60 Hz/ 230 V 50/60 Hz 230 V 50/60 Hz Range of Operation V/ V V/ V Power Consumption 1,100 W/810 W 2,100 W/1,800 W Running Amps 13.4 A/4.3 A 21.0 A/12.5 A Starting Current 26.8 A/16.5 A 52.0 A/46.2 A Line Cord Terminal Block Terminal Block 352

12 Side Mounting DTS Series 6000, 8000 & BTU/H Drilling Template DTS6000, DTS8000 & DTS12000 Note: Any unmarked radius is ø 0.79"R Front View DTS8000 & DTS12000 Side View DTS8000 & DTS12000 Side View DTS6000 Refrigeration Data DTS6000A115/DTS6000A230 DTS8000A115/DTS8000A230 DTS12000A115/DTS12000A230 Rated Capacity 6,000 BTU/H (1,740 Watts) 8,000 BTU/H (2,320 Watts) 12,000 BTU/H (3,500 Watts) Type of Refrigeration R134a R134a R134a Refrigerant Charge 530 g 790 g 790 g Front View DTS6000 Adjustable Thermostat Factory setting +95 F (+35 C) Factory setting +95 F (+35 C) Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) +125 F (+52 C) +125 F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) +46 F (+8 C) +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 247 CFM Internal Circulation 506 CFM Internal Circulation 542 CFM External Circulation 565 CFM External Circulation 542 CFM External Circulation 542 CFM Condensate Discharge Condensate evaporator Condensate evaporator Condensate evaporator Filter Mat 150 g/m² 150 g/m² 150 g/m 2 Db Noise Level < 64 db(a) < 65 db(a) < 65 db(a) Unit Weight 101 lbs (46 kg) 180 lbs (82 kg) 180 lbs (82 kg) Exterior Case Galvanized sheet steel Galvanized sheet steel Galvanized sheet steel Color RAL7032 beige powder finish RAL7032 beige powder finish RAL 7032 beige powder finish NEMA Rating Enclosures IP 54/NEMA 12 Enclosures IP 54/NEMA 12 Enclosures IP 54/NEMA 12 Air Conditioners 353

13 Top Mounting DTT Series 4500 BTU/H Description Designed for top mounting where space limitations do not allow side mounting on the enclosure surface. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Standards Maintains enclosure's NEMA 12 rating IP 54 UR, cur, CE Features R134a refrigerant. Thermostat control. Expansion valve increases efficiency with improved evaporator heat transfer and less frequent compressor operation. Built in condensate evaporator. Continuous air circulation from high capacity fans. EMI/RFI suppression meets CE. Line cord with plug (115 V). Washable filter mat protected within an easily removable grill. Gasket, mounting kit and template for cutout and drilling are included. Condensate drain hose and clamp. Volt free contact for high pressure failure. Exterior case easily removable for resetting thermostat and field service. Can accommodate crane hooks to assist installation. Versatile design maintains foot print through the series. Accessories Gaskets...see page 356 Lifting lugs...see page 356 Remote door switch...see page 356 Replacement filters...see page 356 Replacement grill...see page 356 Air Conditioners Drilling for cabinets with 15.75" depth only. Drilling Template Part Number Ship Wt. lbs. DTT4500A DTT4500A Technical Data Electrical Data DTT4500A115 DTT4500A230 Rated Voltage 115 V 60 Hz 230V 50/60 Hz 100 V 50 Hz Range of Operation V V Power Consumption 630 W 840 W Running Amps 7.7 A 5.2 A Starting Current 24.9 A 18.5 A Line Cord With plug Without plug Top View Side View Refrigeration Data Rated Capacity 4,500 BTU/H (1,300 Watts) Type of Refrigerant R134a Refrigerant Charge 480 g Adjustable Thermostat Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 547 CFM External Circulation 547 CFM Condensate Discharge Condensate evaporator Filter Mat 150 g/m² Db Noise Level < 66 db(a) Unit Weight 90 lbs (41 kg) Exterior Case Galvanized sheet steel Color RAL7032 beige powder finish NEMA Rating Enclosures IP 54/NEMA

14 Side Mounting DTS Series - NEMA 3R, 4, 4X 2000 BTU/H Description Compact design for side mounting on any enclosure surface where spot cooling or low capacity cooling is required. Closed loop cooling ensures clean enclosure air is recirculated without ever mixing with contaminated ambient air. Ideal for outdoor or very wet conditions. Standards UR, cur, and CE Complies with NEMA 3R, 4, 4X Features Stainless steel body. R134a refrigerant. Thermostat control. Line cord with plug (115 V). Aluminum filter provides easy access cleaning. Expansion valve permits increased efficiency through improved evaporator heat transfer and less frequent compressor operation. Built in condensate evaporator. Continuous air circulation from high capacity fans. EMI/RFI suppression meets CE standard. Gasket, mounting kit, and template for cutout and drilling are included. Condensate drain hose and clamp. Q Mount allows unit to hang in place for easy installation. Part Number Ship Wt. lbs. DTS2000A115N4SS 75 DTS2000A230N4SS 75 Technical Data Drilling Template Side View Top View Electrical Data DTS2000A115N4SS DTS2000A230N4SS Rated Voltage 115 V 60 Hz 230 V 50/60 Hz 110 V 50 Hz Range of Operation V V Power Consumption 230 W 170 W Running Amps 2.9 A 1.3 A Starting Current 13.8 A 7.4 A Line Cord With plug Without plug Refrigeration Data Rated Capacity 2,000 BTU/H (580 Watts) Type of Refrigerant R134a Refrigerant Charge 300 g Adjustable Thermostat Factory setting +95 F (+35 C) Max. Ambient Air Temp F (+52 C) Min. Ambient Air Temp. +46 F (+8 C) Air Capacity (unrestricted) Internal Circulation 230 CFM External Circulation 230 CFM Condensate Discharge Condensate evaporator Filter Mat Aluminum metal mesh Db Noise Level < 62 db(a) Unit Weight 72 lbs (33 kg) Exterior Case 304 Stainless steel Finish Polish #3 NEMA Rating 3R, 4, 4X Air Conditioners 355

15 Air Conditioner Accessories Recessed Mounting Frame Recessed mounting frame assembly accepts 3 different capacity side mount units from 6,000 to 12,000 BTU/H. Allows units to be recessed by 5.5" (140 mm) into the cabinet. Gasket, mounting kit and template cutout included. Finished in beige. Part No. DTSRF61 Air Conditioners Neoprene Gasket Kit Replacement for standard supplied gasket. Self-adhesive cellular neoprene gasket. Supplied in 10 foot rolls, 0.19"x0.75". For side mount units greater than 3500 BTU/H, two gasket kits are required. Part No. 1481DJ10 Replacement Filters Packaged in quantities of 5. Made of synthetic fibers. Re-usable up to 20 times. 100% resistant to humidity. Filters have a mass filtering level of 67%. Remote Door Switch Permits convenient door activated on-off function of air conditioners. Mounts to flange of any Hammond enclosure. Can be wired normally open or normally closed. 115/230 V AC Replacement Grill Replacement grill for air conditioners. Packaged individually. Black RAL7032 Beige Use With Part No. Part No. Air Conditioner PG3BK PG3RAL DTS DTS6000 PG5BK PG5RAL DTS DTS12000 n/a AFF1 DTT4500 Dimensions Use With Filter Density Part No. A B Air Conditioner (g/m 2 ) DTSF3150 inch DTS DTS mm DTSF5150 inch DTS DTS mm DTTF5150 inch DTT mm Lifting Lugs Packaged in quantities of 2. Used for lifting, transporting and installation of air conditioners. 8 mm diameter. For use with DTS DTS12000 and DTT4500. Part No. FLKDS Part No. LL8 356

16 Air Conditioners 357

17 Blowers and Fans General Selection Considerations General Specifications All Hammond blowers and filter fans are engineered for performance and built for reliability. This versatile line includes a blower, fan tray and filter fans. Blowers and fans use forced convection cooling, which means ambient air flows through a filter into the enclosure to cool heated components. Both blowers and fans are sized in CFM (cubic feet per minute). It is recommended that an exhaust filter be used in combination with the blower or filter fan to act both as an exhaust point for the hot internal air plus aid in the pressurization of the enclosure, reducing the chance of unfiltered air entering the enclosure. Whenever possible, the blower or filter fan should be located in the bottom third of the enclosure and the filtered exhaust grill placed as high as possible on the opposing side. Performance levels can be further increased by adding a second exhaust filter. Sizing Blowers and Fans To determine the CFM (cubic feet per minute) required in any standard situation, use the following calculation, (non-standard situations would consist of high air density - significantly more than lbs per cubic foot.) Blowers CFM = Power to be dissipated (Watts) x 3.17 Maximum Allowable Internal Temperature ( F) - Maximum Ambient Temperature ( F) Note - The calculation above is exact, but adding an additional 25% to the CFM level is a standard safety factor. If the air density is high (significantly more than lbs per cubic foot), use the number calculated above in the following formula: CFM x (0.075) Non-standard Air Density (lbs per cubic foot) Note: Ambient Temperature must be lower than maximum internal temperature for fan/blower to be effective. 358

18 Packaged Twin Blowers 160 to 470 CFM KP350A Description Each contains a quadruplex centrifugal blower powered by a single precision ball-bearing motor. These widely-used Packaged Twin Blowers deliver air from more than 50% of their 17" width. Internal neoprene isolation mounts reduce transmission of vibration to the enclosure. Can be mounted on panel rails or into a cutout in an enclosure. KP529A & KP729A Features Capacities: 160 to 470 CFM. Heavy-gauge steel enclosures with EIA-notched flanges for rail mounting. Attractive 19 inch stainless steel grills. UR/CSA approved ball-bearing motors. Inlet air cools motor for longer life. Permanent filters. Exhaust guards included. Six foot (minimum) SJTW 3-wire cord. Accessories Replacement filters...see page 362 Filter coat...see page 367 Static Pressure KP350A Static Pressure KP529A Static Pressure KP729A Blowers Air Flow C.F.M. Air Flow C.F.M. Air Flow C.F.M. 50 Hz 60 Hz Free Flow Air RPM Ambient Temp. Panel Ht. Ship Part No. Delivery(CFM)Nominal Min. F Max. F Units E F G H J K L M N Wt.lbs KP350A KP529A KP729A

19 PF Filter Fans Filter Fans PF3000 and PF2000 Description This line of fans provides innovative technology for fan cooling and pressurizing of industrial cabinets. A high quality filter fan provides an economical method of ensuring your enclosure does not overheat. Filtered passive ventilation can be provided by an exhaust filter for either convection cooling or in combination with a fan in forced air cooling. The slim-line design of this fan line is unique, when installed, the front louvered grill protrudes less than one quarter inch. The attractive grill maintains the sleek aesthetics of an enclosure system. Standards UR, CUR and CE. Built to IP54 standards (except PF1000/PFA IP43 standards). Maintains NEMA 12 integrity of enclosure Features Available in 115V and 230V versions High performance fan motors with finger guards. ABS-FR grills (except PF1000 Series which is polystyrene FR). Durable, reusable filter mat. Grills are black allowing for a complementary match to all cabinet colors. Integral gasket to seal against enclosure. (except PF use PFG1000) Easy Installation The patented "Click and Fit" system allows for rapid filter fan and exhaust filter installation without screws. After using the convenient cutout template (provided with every unit), the fan and/or exhaust filter just snaps into the opening. Accessories Exhaust filters...see page 362 Replacement grills...see page 362 Replacement filters...see page 362 Free Flow Air Delivery Max. Static Filter Sound Ambient Air Delivery w/exhaust Pressure Density Filtering Level Connector Temp. F Comparable Ship Part No. Voltage (CFM) (CFM) (Pa) (g/m 2 ) Level (db) Type Max/Min IP Standard Wt. lbs PF % " wires 140/14 IP43 3 PF % 49 terminal strip 122/14 IP54 5 PF % 55 terminal strip 122/14 IP54 7 PF % 55 terminal strip 122/14 IP54 10 PF % 69 terminal strip 122/14 IP54 15 PF % 71 terminal strip 122/14 IP54 15 PF % " wires 140/14 IP43 3 PF % 49 terminal strip 122/14 IP54 5 PF % 55 terminal strip 122/14 IP54 7 PF % 55 terminal strip 122/14 IP54 10 PF % 69 terminal strip 122/14 IP54 15 PF % 71 terminal strip 122/14 IP

20 PF Filter Fans PF1000 PF2000 PF2500 PF5000 PF3000 PF6000 Filter Fans PFA1000 PFA2000 PFA3000 PFA5000 Note: All cutout tolerances +1/- 0 mm 361

21 Fan Accessories Exhaust Filters Built to IP54 standards (except PFA IP43 standards). ABS-FR grills (except PF1000 Series which is polystyrene FR). Self-extinguishing, re-usable filter mat. Grills are black to complement all cabinet colors. Grills also available (see below) Integral gasket seals against enclosure. Filter Density FilteringComparable Part No. (g/m 2 ) Level IP Standard PFA % IP43 PFA % IP54 PFA % IP54 PFA % IP54 Replacement Grill Packaged individually. Consists of replacement grill only. Filters/Fans Black RAL7032 Beige Use With Use With Part No. Part No. Filter Fan Exhaust Filter PG1BK PG1RAL PF1000 PFA1000 PG2BK PG2RAL PF2000 PFA2000 PG3BK PG3RAL PF2500/PF3000 PFA3000 PG5BK PG5RAL PF5000/PF6000 PFA5000 Replacement Filters Packaged in quantities of 5. Made of self-extinguishing synthetic fibers. Dimensions Use With Filter Density Part No. A B Filter Fan (g/m 2 ) PFF1000 inch PF mm PFF2000 inch PF mm PFF3000 inch PF2500/PF mm PFF5000 inch PF5000/PF mm

22 Top Mount Fan Top Mount Fan Mounts to top of enclosure. Ideal for use with IME Series (not compatible with 400mm deep IMET cabinets). 470 CFM free flow, 375 CFM using PFA6000 as inlet. 115V 50/60Hz Terminal block connection. 20.9" x 13.8" x 4.3"H UL/cUL Approved. Gasket seal- IP33 ingress protection level. Finished in RAL7032 beige. Part No. PTF8000 Cutout Template (dimensions in mm) Call Hammond for other Cooling Solutions... Intergral Door Air Conditioners Air/Water Heat Exchangers Custom Air/Air Heat Exchangers EMC Filter Fans other customer cooling solutions through our knowlegeable Pfannenberg experts Top Mount Fan 363

23 Fan Kits Filter Fan Grills Mounts easily with 4 screws using the template provided. All mounting hardware included. Standard 80mm/3.15" and 120mm/ 4.00" fans can be attached with hardware provided to make a filter fan. Can be used alone as an enclosure exhaust. Moulded in flame retardant ABS. Flame retardant synthetic filter supplied. Integral gasket on reverse of grill seals against enclosure surface. Available in black, RAL7032 beige and ASA61/RAL7011 gray to match enclosures. Accessories Spare hardware kit, Part No. 1421F4 Filterfs/Fans Black Beige Gray Optional Compatible Fan Repl. Part No. Part No. Part No. H W Part No. Size CFM Filter (pkg. 5) XPFA80BK XPFA80CG XPFA80GY FAN80AC115 80mm/3.15" 32 PFF1000 XPFA120BK XPFA120CG XPFA120GY DNMF100AC mm/4.70" 102 PFF2000 Part No. Size(mm) Size (In.) CFM AC Voltage Use Fan Guard Use Filter Fan Grill FAN80AC FAN80FG XPFA FAN80AC FAN80FG XPFA DNMF100AC DNFG XPFA DNMF100AC DNFG XPFA FAN150AC FAN150FG n/a FAN150AC FAN150FG n/a FAN10A FAN10FG n/a FAN10A FAN10FG n/a 1 "..." specify color - BK (black), CG (RAL 7032) or GY (ASA61 gray) AC Fans and Guards Fan Cords and Daisy Chains (10 amp, 115V) Lead Fan End Part No. Description Length (In) Connector Termination DNMFC Fan Cord 24" Straight none DNFC48P Fan Cord 48" 45 2 pin 115V plug DNFC72P Fan Cord 72" 45 2 pin 115V plug DNFCDC2P Daisy Chain 24" 2x45, 24" apart 2 pin 115V plug DNFCDC3P Daisy Chain 24" 3x45, 24" apart 2 pin 115V plug 364

24 Fan Kits 19" Fan Panel Fan Panels Create your own rack mount fan or filter fan from these panels. Black powder coated steel. Also available in 24" and other widths or custom configurations. Fans sold separately...see page " Grill Panel Punched 19" Fan Panels Optional Optional Optional Optional Cutouts for Fan Fan Guard Filter Grill Replacement Part No. Panel Size Stnd. Fans # Holes Part No. (115V) Grill (Black) Filter (pkg. 5) PPFP190802BK1 3U 80mm/3.15" 2 FAN80AC115 FAN80FG XPFA80BK PFF1000 PPFP190803BK1 3U 80mm/3.15" 3 FAN80AC115 FAN80FG XPFA80BK PFF1000 PPFP191202BK1 4U 120mm/4.70" 2 DNMF100AC115 DNFG XPFA120BK PFF2000 Punched 19" Grill Panels (with integral front finger guard) PPGP191202BK1 3U 120mm/4.70" 2 DNMF100AC115 DNFG - - Filterfs/Fans 365

25 Filter Fans Filtered Fan Boxes and Filter Grills Filtered Fan Box Filter Grill Filter Fans Description In a typical cooling arrangement, the filtered fan box pulls air into the enclosures and the filter grill is used as an air outlet. The washable aluminum filter grill and the air filter are easily accessible and can be removed for cleaning. The filtered fan boxes are available in either 115 VAC or 230 VAC, 50/60 Hz. Filtered passive ventilation can be provided by an exhaust filter for either convection cooling or in combination with a fan in forced air cooling. Standards UR/CUR/CE approved fan motors. Features 115 VAC or 230 VAC, 50/60 Hz. 6 foot lead wires. Exceptionally quiet operation. Versatile mounting and adaptability. Heavy-gauge steel construction. Attractive stainless steel grills. Shipped with air flow to pressurize. Can be user modified to exhaust. Aluminum filter is coated with adhesive baffle surfaces for dust and dirt collection. Can be recoated after cleaning for optimum performance. Drilling template included. NOTE: One grill and filter are included with each fan package. Normally, an additional exhaust grill and filter are required for each installation and must be ordered separately. Accessories Filter coat...see page 367 Replacement Filter...see page

26 Filter Fans Filtered Fan Boxes and Filter Grills Cutout Detail Filtered Fan Boxes Free Flow Air Delivery RPM Running Ship Part No. CFM Volts Nominal Amps Watts A B C D D 1 E F G H Wt. lbs XF XF XF XF XF XF Exhaust Grill and Filters Part No A B D E 1 F 1 H 1 XFG XFG XFG Dimension for mounting and cabinet cutout. Secure sheet metal with #8 hardware. Filter Coat Provides a filter adhesive with a grease-like consistency which absorbs and traps dust particles. 10 oz. bottle with environmentally friendly trigger spray. Replacement Filters Part No Pkg. Qty. XFF4 3 XFF6 3 XFF10 3 Part No. 1475Q Filter Fans 367

27 Heating Products Fan Tray 300, 600 and 900 CFM Application Rack mount fan trays provide a compact, economical solution for cooling in electronic cabinets. Fan trays can be positioned at the bottom of an enclosure to force air through the cabinet, at the top to exhaust air out of the cabinet or below specific pieces of equipment for spot cooling. Standards UR/CUR listed Features 300, 600 and 900 CFM sizes. 115VAC, 50/60Hz. 19" panel width mounting. Low profile 1.75" (1U) height. 600 and 900 CFM units include removable rear support brackets. Circuit breaker protected. 6 foot 14/3 SJTW cord with molded 3 prong plug. Thermally protected, ball bearing fans. Integral finger guards above and below fans. Shipped fully assembled. Available with or without ON/OFF switch. Finish Stocked in textured, black body finish. Textured black face panel. Options Contact Hammond for information on: 24" panel width mounting. 230 V version (without plug). 15 foot cord Optional colors FT300HA1BK FT900HA1BK FT600HA1BK Note: All cad drawings are shown with optional lighted switch. All units are also available without switch - see chart below. Without With Lighted Switch Switch Running Panel Case Case Rear Bracket Depth Part No. Part No. CFM Amps Watts Width Width Depth Min. Max. FT300TA1BK FT300HA1BK n/a n/a FT600TA1BK FT600HA1BK FT900TA1BK FT900HA1BK

28 Heating Products General Information and Sizing General Information Heating products protect electronic and electrical components from temperature problems that are below acceptable tolerances. There are obvious circumstances when extremely low ambient (outside cabinet) temperatures would require a heater, but there are also less apparent times that a heater should be considered. For example, a system may run all day having its components generate heat, but once the system shuts down for the night, the quick drop in temperature could cause condensation and possibly corrosion - a heater could maintain a safe, constant temperature. Combined Cooling and Heating Some components today are sensitive enough that both cooling and heating could be required in the same enclosure. When designing your system, be aware of the need to maintain a relatively constant temperature inside the enclosure as ambient temperatures swing from cool to very hot. Hammond thermostats (one for heaters and one for cooling products) can control both systems automatically. Heater Sizing Information PH = Total power required for this application (W) PV = Existing power from components (W) DT = Temperature differential (Kelvin) ambient to cabinet interior (1 Kelvin = 1 C = 1.8 F) A = Free-standing cabinet surface area (ft 2 ) k = Heat transmission coefficient (W/ft 2 K) convection in quiet air: Painted steel approx W/ft 2 K Aluminum approx W/ft 2 K Plastic approx W/ft 2 Stainless Steel approx..344 W/ft 2 K Formula PH = (DT x k x A) - PV If enclosure located outside, use x2 (DT x k x A) Sample with solution: DT = 5K k = Painted steel = 0.51 W/ft 2 A = 50 ft 2 PV = 50 W PH = (5 x 0.51 x 50) - 50 = = 77.5 W Heating Products Recommend: SHP045039, 80W Heater 369

29 Heating Products Heaters Designed to provide enclosed electronic, pneumatic, hydraulic and mechanical equipment with protection from low temperatures, condensation and corrosion. The PTC (Positive Temperature Coefficient) heater unit maintains a stable temperature environment within enclosures, allowing critical components to perform with consistent reliability for longer periods. Thermostats are also available...see page 374. Surface Starting Dimensions Ship Part No. Watts Temperature Current Length x Width x Depth Wt. lbs SHP W 149 F 0.6 A 2.6 x 2.8 x SHP W 167 F 1.2 A 2.6 x 2.8 x SHP W 194 F 1.5 A 5.5 x 2.8 x SHP W 203 F 2.0 A 8.7 x 2.8 x SHP W 212 F 3.0 A 8.7 x 2.8 x Heating Products Operating Voltage: AC V, 50/60 Hz Heating Element: PTC Heating Body: Extruded aluminum, black anodized Connection: SJT 3X18 AWG, 20" length Mounting: Easily installed by clip mounting on 35 mm DIN rails (included) Protection Class: 1 (tested for grounding at 1250 V) Protection: IP54 Approval: UL Recognized Component, cul Recognized Component, CE Fan Heaters For use when larger heating capacities or internal forced air circulation is required. Designed to prevent condensation or maintain minimum temperature in enclosures. Thermostats are also available...see page 374. Surface Starting Dimensions Ship Part No. Watts Temperature Current Length x Width x Depth Wt. lbs SHGL W 167 F 2.2 A 7.00 x 3.15 x SHGL W 167 F 3.5 A 9.76 x 3.15 x Operating Voltage: AC V, 50/60 Hz Circulation Power: 20 CFM Free Blowing Axial Fan: Ball bearing Durability: 30,000 hrs. at 68 F ambient temperature Heating Element: Resistance heating element with termperature limiter Heating Body: Extruded aluminum, black anodized Connection: 3 pole terminal for 12 AWG Mounting: Easily installed by clip mounting on 35 mm DIN rails (included) Protection Class: 1 (tested for grounding at 1250 V) Protection: IP20 Approval: UL Recognized Component, cul Recognized Component, CE 370

30 Heating Products Control Panel Heater When larger heating capacities or internal forced air circulation is required and space is limited. Compact design to prevent condensation or maintain minimum temperature in enclosures. Fan is included. Thermostats available...see page 374. Operating Temperature Maximum Ship Part No. Watts Current (Amps) Volts with Fan Wt. lbs SHV W 0.89 AC F/120 C 1 SHV W 1.30 AC F/160 C 1 SHV W 1.79 AC F/120 C 1 SHV W 2.62 AC F/160 C 1 SHV W 3.45 AC F/180 C 1 Operating Voltage: AC V 50/60 Hz Air Flow: 20 CFM (100W, 150W heaters), 63 CFM (200W, 300W, 400W heaters) Axial Fan: Ball bearing Durability: 30,000 hrs. at 68 F ambient temperature Heating Element: Cartridge heater Heating Body: Die cast aluminum Connection: 5 pole terminal for 14 AWG (maximum) G/L1/N1: Heater L2/N2: Fan Mounting: Easily installed by clip mounting on 35 mm DIN rails (included) Protection class: 1 (tested for grounding at 1250 V) Protection: IP44 Approval: UL Recognized Component, cul Recognized Component,CE Heating Products 100 W, 150 W Heaters 200 W, 300 W, 400 W Heaters 371

31 Heating Products High Wattage Fan Heater For large heating capacity requirements. Maintains minimum operating temperatures in enclosures. Helps prevent failures to components caused by condensation and corrosion. Built-in thermostat and control light. Heating power adjusts to ambient temperature. Heat exits top of fan heater. (add 2" clearance for heat sensitive parts) Inrush Temperature Maximum Ship Part No. Watts Current (Amps) Volts with Fan Wt. lbs SCR W 11 A AC F/120 C 2 SCR W 12 A AC F/160 C 2.4 Heating Products Air Flow: 20 CFM (550W), 26 CFM (650W) Thermostat Range: degrees Fahrenheit Heating Element: PTC - Semiconductor/resistor Housing: Plastic, rated UL94-VO Connection: 3 pole terminal, AWG 14 max (2.5 mm 2 ) Mounting: Clip for 35mm DIN rail Protection Class: II (Double Insulated) Protection Type: IP20 Approval: UL Recognized Component, cul Recognized Component, CE 372

32 Heating Products Bottom View Front View Side View Electronic Humidity and Temperature Control Designed to provide both air temperature and humidity control as well as monitoring in electrical and electronic enclosures. Independently senses the relative humidity and temperature. Resistive and inductive loads (heaters or filter fans) can be switched. Highly effective in ATMs, parking control gates, ticket dispensers and traffic control systems where equipment is exposed to wide ranging outdoor elements. Dimensions Part No. Height x Width x Depth Switching Capacity SKTH x 1.97 x 1.54 AC V DC V DC 8 12 V DC 5 35 V Temperature Range: 32 F to 140 F (0 C to 60 C) Switching difference (hysteresis): Approximately 3.6 F (2 K) Humidity range: 50% to 90% relative humidity Response time : Approximately 160 seconds Function Indication: LED Life expectancy: 100,000 cycles Mounting : Easily installed by clip mounting on 35mm DIN rail Housing : Flame retardant plastic UL94VO Color: Gray Protection: IP20 Approval: UL Recognized Component, cul Recognized Component, CE Control Devices 373

33 Heating Products NC - Normally Closed (Red) Used in conjunction with heaters. Contact opens when rising temperatures reach the set point temperature shutting heater off. NO - Normally Open (Blue) Used in conjunction with fans. Contact closes when rising temperatures reach the set point temperature turning fan on. Control Devices Thermostat Designed to provide air temperature control and monitoring in cabinets. Thermostat NC (Normally Closed) for the control of heaters and heater fans. Thermostat NO (Normally Open) for the control of cooling units, or for switching signal transmitters in case of overheating. Available in Fahrenheit or Celsius. Sensor Element: Thermostatic bi-metal Switching difference (hysteresis): ±4 F (±3 K) Adjustment Range: F Noise Suppression: "N" (according to VDE 0875) Connection: 2 pole terminal for AWG 14 (2.5mm 2 ) Mounting: Easily installed by clip mounting on 35 mm or 38 mm DIN rails (included) Housing: Flame retardant plastic UL94VO Color: Gray (SB) Protection: IP30 Approval: UL Recognized Component, cul Recognized Component, CE Contact Dimensions Switching Ship Part No. Scale Type Height x Width x Depth Capacity Wt. lbs SKT011409NC F Normally Closed 2.4 x 1.3 x A (1) AC 120 V, 10 A (1) AC 250 V 1 SKT011409NC-C C Normally Closed 2.4 x 1.3 x A (1) AC 120 V, 10 A (1) AC 250 V 1 SKT011419NO F Normally Open 2.4 x 1.3 x A (1) AC 120 V, 10 A (1) AC 250 V 1 SKT011419NO-C C Normally Open 2.4 x 1.3 x A (1) AC 120 V, 10 A (1) AC 250 V 1 Breather Kit (Pressure Compensation Plug) Packaged individually. Provides for controlled pressure compensation due to temperature variations (i.e. night/day operation). Recommend two plugs per cabinet in opposite locations. Minimum cutout diameter 1.46" Dimensions Ship Part No. (Diameter x Depth) Wt. lbs SDA " x 1.2" 1 Mounting: Material: Protection: Color: PG 29 (1.14") thread with union nut, minimum cutout diameter Polycarbonate UL94VO IP45 RAL 7032 beige 374

34 375