CALEFFI. dirt separator series 01137/16 NA. Replaces 01137/15 NA. Product range. Technical specifications

Transcription

1 dirt separator series REIE ISO 900 M 65 ISO 900 No. 000 LEI 07/6 N Replaces 07/5 N unction In heating and air conditioning control systems, the circulation of water containing impurities may result in rapid wear and damage to components such as pumps and control valves. It also causes blockages in heat exchangers, heating elements and pipes, resulting in lower thermal efficiency within the system. he dirt separator removes these dirt particles, collecting them in a large collection chamber from which they can be flushed even while the system is in operation. his device is capable of efficiently removing even the smallest particles, with very low head loss. he IRMG magnetic dirt separator removes both ferrous and nonferrous impurities continuously, featuring powerful removable magnets that remove up to 00% of the ferrous impurities, including magnetite, that can form in a hydronic system. he IRMG has ½ times the removal performance of a standard dirt separator. Insulation shells are available separately for brass models. Product range 56 series IRL dirt separator, in brass... connections " to " NP female; " to " integral sweat; " and -¼" integral press 56 series IRMG magnetic dirt separator, in brass...connections " to " NP female and integral sweat; " and -¼" integral press 565 series IRL dirt separator, in steel...connections " to " NSI flanged 565M series IRMG magnetic dirt separator, in steel...connections " to " NSI flanged N565 series IRL dirt separator, in steel, SME & RN...connections " to 6" NSI flanged N565M series IRMG magnetic dirt separator, in steel, SME...connections " to 8" NSI flanged echnical specifications rass body dirt separators and magnetic dirt separators Materials - body, dirt collection chamber and top plug: brass - internal element: glass reinforced nylon P66G0 - hydraulic seal: EPM - drain valve: brass - magnet (56 series): neodymium rare-earth Performance Suitable fluids: water, glycol solution Max. percentage of glycol: 50% Max. working pressure: 50 psi (0 bar) emperature range: 50 (0 0 ) Particle separation capacity: to 5 μm (0. mil) errous impurities separation efficiency (magnetic models): up to 00% removal onnections - main: ¾", ", -¼", -½" and " NP female ", -¼", -½" and " integral sweat " and -¼" integral press - lay length (press connections): size inch: -¾" size -¼ inch: 5- /8" - top: ½" NP female (with plug) - drain: ¾" garden hose connection Steel body dirt separators and magnetic dirt separators Materials - body: epoxy resin painted steel - top cap: brass - hydraulic seal: non-asbestos fiber - drain valve: brass - internal element: 565, N565 stainless steel 565M, N565M stainless steel and PE - magnet( M series): neodymium rare - earth - magnet probe drywell: brass Performance Suitable fluids: water, glycol solution Max. percentage of glycol: 50% Max. working pressure: 50 psi (0 bar) emperature range (vessel): 70 (0 ) Particle separation capacity: to 5 μm (0. mil) errous impurities separation efficiency (magnetic models): up to 00% removal onnections - flanged: (N565) " 6" NSI LSS R (M series) " 8" NSI LSS R - top: ¾" NP male (with cap) - thermo well tap (8" only): -inlet/outlet flanges: ½" NP female - drain valve: sizes - 6 inch: " NP size 8 inch: " NP gency approval - series N565 and N565M designed and built in accorance with Section VIII, iv. of the SME oiler and ure Vessel ode and tagged and registered with the National oard of oiler and ure Vessel Inspectors, stamped for 50 psi (0 bar) working pressure with SME U-Stamp. - series N565 is RN Registered, series N565M RN pending, contact aleffi.

2 max 0 I-IREIONL max 05 max 0 I-IREIONL max 05 max 0 I-IREIONL max 05 imensions NP Sweat NP Sweat ode Wt. lb (kg) 5605 ¾" NP 5 6" ¼" 5" ". (.9) 56 NP ½" SW 5¾" ¼" Sweat 6" ".9 (.) 5606 " NP 5 6" ¼" 5" ". (.9) 5607 ¼" NP NP NP 7 8" ¼" 6" " Sweat 5. (.) 5608 ½" NP 7 8" ¼" 6" " 6. (.8) 5609 " NP 5 8" ¼" 6" " 6. (.8) 568 " SW 5 6" ¼" 5" ". (.9) 565 ¼" SW 5 6" ¼" 6" ". (.9) Sweat 5607 ¼" NP 7 8" ¼" 6" " 5. (.8) ode Wt. lb (kg) 5606 " NP 5 6" ¼" 5" ". (.9) 568 " SW 5 6" ¼" 5" ". (.9) 565 ¼" SW 5 6" ¼" 6" ". (.9) G K E J WLL NP NP Sweat E G ode Wt lb (kg) 5666 " press 6 6" ¼" 5" ".5 (.0) E J K 5608 ½" NP 7 8" ¼" 6" " 6. (.8) 56 ½" SW 5¾" ¼" 6" ".9 (.) 5609 " NP 5 8" ¼" 6" " 6. (.8) ode Wt lb (kg) 5666 " press 6 6" ¼" 5" ".5 (.0) 5667 ¼" press 7 7 6" ¼" 6" " 5.6 (.5) Sweat G NOE: rawings may not reflect the actual size of the separators ¼" press 7 7 6" ¼" 6" " 5.6 (.5) K

3 max 0 I-IREIONL max 05 I-IREIONL Sweat ¾ G WLL E 565M, N565M = drain valve size ode G* apacity (gal) Wt. lb (kg) M Wt. lb (kg) 56550; M " ¾" 6 5 8" 6 5 6" 7 8" 6" 6 5 6" ".8 8 (7.0) (0) 56560; M ½" ¾" 6 5 8" 6 5 6" 7 8" 7" 6 5 6" ".8 8 (7.0) (0) 56580; M " 8 8" 8 5 8" 0 6" 0 5 8" 7½" 7 5 6" 8".8 55 (5.0) 58 (6) 5650; M " 8 8" 8 5 8" 0 6" 0 5 8" 9" 7 5 6" 8".8 55 (5.0) 58 (6) N56550; M " ¾" 6 5 8" 6 5 6" 7 8" 6" 6 5 6" ".8 8 (7.0) (0) N56560; M ½" ¾" 6 5 8" 6 5 6" 7 8" 7" 6 5 6" ".8 8 (7.0) (0) N56580; M " 8 8" 8 5 8" 0 6" 0 5 8" 7½" 7 5 6" 8".8 55 (5.0) 58 (6) N5650; M " 8 8" 8 5 8" 0 6" 0 5 8" 9" 7 5 6" 8".8 55 (5.0) 58 (6) N565; M 5" 5" ¾" 6" 5 6" 0" 9 8" 7 6".7 8 (6.0) (65) N5655; M 6" 5" ¾" 6" 5 6" " 9 8" 7 6".7 8 (67.0) 5 (70) N5650M 8" 5½" 0" ½" 5" ½" " 8¾" 55.7 N 5(5) *his dimension allows for a minimum of " wall clearance to accommodate insulation if used. M indicates models with magnetic probe. N5650M ¾ N098 max 0 max 05 E 70º 50 psi 8-½ = drain valve size

4 Operating principle IRL onstruction details he dirt separating action performed by the internal element () offers little resistance to the flowing medium while ensuring dirt separation. he particles collide with the concentric diamond pattern mesh surfaces and then settle to the bottom in the dirt collection chamber (), and not by filtration unlike mesh stainers; which, over time, get progressively clogged. y contrast, the IRL 's low-velocity zone dirt separator function efficiently removes the particles to as small as 5μm (0. mil) with very low head loss. he dirt can then be removed through the bottom drain port (). Low head losses and performance maintained over time he dirt separating action performed by the dirt separator is based on using the internal element () with concentric diamond pattern mesh surfaces instead of an ordinary filter. he element offers little resistance to the medium flow while ensuring dirt separation. his occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets progressively clogged. y contrast, the IRL low velocity- zone dirt separator efficiently removes the particles to as small as 5 μm (0. mil) with very low head loss. he dirt collection chamber () at the bottom of the IRL is at the right distance from the inlet and outlet connections that the collected dirt particles are not affected by the swirling flow through the bottom drain port, even with the system running, by opening the drain valve () with the handle (). he collected dirt can then be discharged, even with the system running, by opening the drain valve () with the handle () M / N565M 565/N565 Geometric structure and large dirt collection chamber he geometrical structure of I R L re d u c e s t h e f l o w media velocity to help separate dirt particles. he dirt collection chamber has the following features: It is located at the bottom of the device at such a distance from the connections that the collected dirt is not affected by the swirl of the flow through the mesh element. I t h a s e n o u g h c a p a c i t y t o increase the amount of dirt stored and therefore decreases the frequency of emptying it compared to filters that need to be cleaned frequently.

5 Operating principle IRMG Non-ferrous and ferrous impurities, including magnetite, in hydronic systems can deposit onto heat exchanger surfaces and accumulate in pump cavities causing reduced thermal efficiency and premature wear. he small and often microscopic magnetic particles, called magnetite, form when iron or steel corrodes. ighly abrasive, the extremely fine particles are difficult to remove by traditional means. IRMG separators offer highly efficient separation of typical dirt as well as magnetite. he versatile IRMG magnetic dirt separator removes both ferrous and non-ferrous impurities continuously. In addition to removing sand and rust impurities with an internal element in a low-velocity-zone chamber, the IRMG features a powerful removable magnet below the flow line for fast and effective capture of ferrous impurities. he magnet removes up to 00% of the ferrous impurities, including magnetite, that can form in a hydronic system. or the brass IRMG, the ferrous impurities are captured by a strong neodymium rare-earth magnetic field created by a powerful removable magnet around the body below the flow line. or the steel IRMG, the ferrous impurities are captured by a concentrated magnetic field created by a stack of neodymium rare-earth magnets positioned inside a brass dry-well below the flow stream. raining off dirt and ferrous impurities Use of top connector he dirt separator collection chamber has a drain valve. Using the handle provided it is possible to drain off the accumulated dirt particles even with the system in operation. of the dirt separator can be used for optional he connector on top installation of an automatic air vent valve, aleffi code 50 for the threaded or sweat versions, 56 and 56 Series (), replacing the standard /" NP Male plug (code N00). Use aleffi code 5050 for the flanged version 565, N565, 565M and N565M series () replacing the standard /" NP End ap (code 55). or the brass IRMG, captured impurities are easily flushed by unclamping the magnetic collar and purging. I-IREIONL max 0ϒ o purge the ferrous impurities in the steel IRMG, the flexible magnetic stack is removed from the brass drywell and, with the system still running, the drain valve is opened. ided by the system pressure, the dirt and ferrous impurities, including magnetite, flushes out quickly and effectively. max 05ϒ Use of bottom connector he dirt separators come complete with drain valves installed on the bottom port: aleffi code 580 for horizontal threaded or sweat versions, 56 series (); and code N975 (" NP female) for in-line flanged versions, 565, N565, 565M and N565M series (); and code N59600 (" NP female) for free-standing flanged versions, 8" N5650M. Maintenance o perform maintenance, simply use a 6 mm hexagon wrench () to unscrew the dirt collection chamber, of the brass IRL and IRMG, to which the inner mesh element is connected for removal and cleaning.

6 Particle separation capacity dirt separator efficiency Efficiency (%) Separated quantity. 00% Initial quantity ( ) Micro particle ( m) Efficiency 50 passages ( f/s) 50 6 WORKING ZONE IRMG 05 WORKING ZONE IRL RRIGE ILER Efficiency 50 passages ( f/s) 500 SPEIL ILER Y-SRINERS 000 Separation efficiency he capacity for separating the dirt in the medium circulating in the closed circuits of the hydronic systems depends on three factors:. It increases as the size and mass of the dirt particle increases. he larger and heavier dirt particles drop before the lighter ones.. It increases as the fluid velocity decreases. When the velocity decreases, there is a low-velocity-zone inside the dirt separator and the dirt particles separate more easily.. It increases as the number of recirculations increases. he medium in the circuit, flowing through the dirt separator a number of times during operation, is subjected to a continuous separation, until the dirt particles are completely removed. he special design of the internal mesh element in the aleffi IRL and IRMG dirt separator, is able to completely separate the dirt particles in the circuit down to a minimum particle size of 5 μm (0. mil), including 00% ferrous impurities. he adjacent graph illustrates how these separators quickly remove nearly all the dirt particles. fter only 50 recirculations, approximately one day of operation, up to 00% is effectively removed from the circuit for particles of diameter greater than 00 μm (.9 mil) and on average up to 80% taking account of the smallest particles. he continual passing of the medium during normal operation of the system gradually leads to complete dirt removal. omparison of head losses: dirt separator to Y-strainers Y-strainers entrap dirt within a basket made of stainless steel or brass mesh, selected for the size of the largest particle. Particles smaller than the mesh size may pass through. On most Y-strainers, the basket must be removed periodically to clear the trapped debris. s the debris collects in the basket, flow is impeded resulting in increasing pressure drop and therefore higher head loss. he dirt separation function in the IRL and IRMG utilizes the low-velocity-zone principle. he flow velocity of fluid flowing into the dirt separation chamber is greatly reduced causing the entrained dirt particles to drop due to their density. he internal element provides surfaces that assist in separating dirt particles and guide them downward to ultimately settle to the bottom of the separator. he dirt separator only creates about 5% of the pressure drop of a comparable sized, clean basket Y-strainer, depending on mesh size and amount of filtered debris. hese head losses are not affected by the amount of dirt collected. p (ft. of water) Y-strainer curve / - v= IRL / IRMG curve / v = P (kpa) G (l/s) (gpm) (PSI)

7 ydraulic characteristics RSS OY SEEL OY p (ft of water) /" " /" /" / (ft of water) (kpa) G (l/s) (gpm) ft of water x. = psi.0 f/s rass body Size ¾" " ¼" ½" " GPM l/s v f/s 0.0 f/s IRL steel body Size " ½" " " 5" 6" GPM l/s GPM l/s v f/s IRMG steel body Size " ½" " " 5" 6" 8" GPM l/s v ,05

8 Insulation shells he brass IRL series 56 and the brass IRMG series 56 can be supplied with optional insulated covers, code N56xx series purchased separately, to minimize heat loss. ode Size or ¾" & " N5605 IRL, IRMG N5607 or " & ½" IRL, IRMG N5609 or " IRL, IRMG echnical specifications Material: closed cell expanded PE-X hickness: 5/6" (0 mm) ensity - inner part:.9 lb/ft (0 kg/m) - outer part:. lb/ft (50 kg/m) hermal conductivity (IN 56): - at º (0º): U in/hr ft º (0.08 W/(m K) - at 0º (0º): 0. U in/hr ft º (0.05 W/(m K) oefficient of resistance to water vapor (IN 565): >,00 Working temperature range: º (0 00º) Reaction to fire (IN 0): class Removing insulation and draining impurities (). Remove the insulation by taking off the bottom casing of the collection chamber first, and if necessary, the top insulation casing later.. Remove the magnetic ring containing the two magnets, that during operation attracted the ferrous particles.. lush out the ferrous and nonferrous debris by turning the handle to open the drain valve.. When finished, replace the insulation shells. I-IREIONL max 0 I-IREIONL max 05 max 0 max 05 max 05 max 0 I-IREIONL Installation he dirt separator must always be installed in a vertical position, preferably on the return circuit upstream of the boiler (or chiller). his enables it to intercept dirt particles already present in the circuit, particularly when it is first started, before they reach the boiler (or chiller). low direction for the IRL and IRMG dirt separators is bidirectional, flowing in either direction is permitted. max 0 max 05 max 0 I-IREIONL max 05 I-IREIONL max 05 I-IREIONL max 0 I-IREIONL max 05 max 0 max 0 max 05 max 05 I-IREIONL max 05 I-IREIONL max 0 I-IREIONL max 0 max 05 I-IREIONL max 0 ILLER ILLER max 0 max 05 I-IREIONL max 05 I-IREIONL max 0 max 0 max 05 I-IREIONL max 05 I-IREIONL max 0 max 0 max 05 I-IREIONL

9 I-IREIONL max 0ϒ max 05ϒ pplication diagram Shut-off valve all valve LLSOP hermometer P -way cock ure switch ontrol pocket ifferential by-pass valve low switch Gas filter P Zone valve Gas regulator Y-strainer Pump uel shut-off valve lowal ir separator Stub pipe emperature sensor Safety thermostat Regulator Expansion tank Vibration damping coupler Pocket ure relief valve ackflow preventer SPEIIION SUMMRIES 56 Series IRL rass with Sweat and NP connections irt separator in brass. NP threaded connections from /" to ", integral sweat connections " to ", and integral press connections " and -¼". op connection /" NP (with plug). rain valve with /" garden hose connection. Internal mesh element of glass reinforced nylon P66G0, removable for cleaning. rass body. EPM hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar), emperature range to 50 (0 to 0 ). Particle separation capacity: to 5 μm (0. mil). Pre-formed insulation shells available separately for field installation. Provide with optional automatic air vent, aleffi code Series IRMG rass with Sweat and NP connections irt separator with magnet in brass. NP threaded and integral sweat connections " to ", and integral press connections " and -¼". op connection /" NP (with plug). rain valve with /" garden hose connection. Internal mesh element of glass reinforced nylon P66G0, removable for cleaning. rass body with an external removable magnet ring, neodymium rare-earth. EPM hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar), emperature range to 50 (0 to 0 ). Particle separation capacity: to 5 μm (0. mil). errous impurities separation efficiency: up to 00% removal. Pre-formed insulation shells available separately for field installation. Provide with optional automatic air vent, aleffi code Series IRL langed Steel irt separator in steel. NSI 6.5 LSS 50 R flanged connections from " to ". op connection /" NP male (with cap). Supplied with drain ball valve brass body with " NP for drain. Internal mesh element of stainless steel. Non-asbestos fiber hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar). emperature range to 70 (0 to ). Particle separation capacity: to 5 μm (0. mil). Provide with optional automatic air vent, aleffi code M Series IRMG langed Steel irt separator with magnet in steel. NSI 6.5 LSS 50 R flanged connections from " to ". op connection /" NP male (with cap). Supplied with drain ball valve brass body with " NP for drain. Internal mesh element of stainless steel and PE. Steel body with a stack of neodymium rare-earth magnets inside a brass dry-well, removable for purging. Non-asbestos fiber hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar). emperature range to 70 (0 to ). Particle separation capacity: to 5 μm (0. mil). errous impurities separation efficiency: up to 00% removal. Provide with optional automatic air vent, aleffi code N565 Series IRL langed Steel SME, RN irt separator in steel. NSI 6.5 LSS 50 R flanged connections from " to 6". op connection /" NP male (with cap). Supplied with drain ball valve brass body with " NP for drain. Internal mesh element of stainless steel. Non-asbestos fiber hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar). emperature range to 70 (0 to ). Particle separation capacity: to 5 μm (0. mil). he separator is designed and built in accordance with Section VIII, ivision of the SME oiler and ure Vessel ode and tagged and registered with the National oard of oiler and ure Vessel Inspectors, RN Registered, and stamped for 50 psi (0 bar) working pressure, with SME U stamp. Provide with optional automatic air vent, aleffi code M Series IRMG langed Steel SME irt Separator with magnet in steel. NSI 6.5 LSS 50 R flanged connections from " to 8". op connection ¾" NP male (with cap). Supplied with drain ball valve brass body with " NP female (code N975, separator size " to 6") or " NP female (code N59600, separator size 8") for drain. or separator size 8 only thermometer pocket well on inlet/outlet flanges ½ NP female. Internal mesh element of stainless steel and PE. Steel body with a stack of neodymium rare-earth magnets inside a brass dry-well, removable for purging. Non-asbestos fiber hydraulic seals. Suitable fluids: water or 50% maximum glycol solution. Maximum working pressure 50 psi (0 bar). emperature range to 70 (0 to ). Particle separation capacity: to 5 μm (0. mil). errous impurities separation efficiency: up to 00% removal. he separator is designed and built in accordance with Section VIII, ivision of the SME oiler and ure Vessel ode and tagged and registered with the National oard of oiler and ure Vessel Inspectors and stamped for 50 psi (0 bar) working pressure, with SME U-stamp. RN pending, contact aleffi. Provide with automatic air vent, aleffi code We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. aleffi North merica, Inc. 88 W. Milwaukee Road Milwaukee, WI 508 el: ax: sales@caleffi.com opyright 06 aleffi North merica, Inc.