TempMaster OmniElite SINGLE PACKAGED UNITS TMAL

Transcription

1 PACKAGED ROOFTOP UNITS START-UP GUIDE NEW RELEASE Form TPM-SU1 (516) TempMaster OmniElite SINGLE PACKAGED UNITS TMAL DESIGN LEVEL F LD THROUGH 65 TONS ASHRAE 90.1 COMPLIANT Issue Date: May 12, 2016

2 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES FORM TPM-SU1 This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain components or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, installation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This individual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with TempMaster's published specifications and must be performed only by a qualified electrician. TempMaster will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. 2

3 FORM TPM-SU1 CHANGEABILITY OF THIS DOCUMENT In complying with TempMaster's policy for continuous product improvement, the information contained in this document is subject to change without notice. TempMaster makes no commitment to update or provide current information automatically to the manual or product owner. Updated manuals, if applicable, can be obtained by contacting the nearest TempMaster Service office or accessing the TempMaster website at It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, rigging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. CHANGE BARS Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. ASSOCIATED LITERATURE MANUAL DESCRIPTION TempMaster OmniElite Installation, Operation, and Maintenance, Ton Unit FORM NUMBER TPM1-NOM1 3

4 ASSOCIATED LITERATURE FORM TPM-SU1 NOMENCLATURE BASE MODEL NUMBER EXAMPLE - TMAL050NVE46LSFXN BASE PRODUCT TYPE NOMINAL CAPACITY APPLICATION REFRIGERANT VOLTAGE DUCT LOCATIONS DESIGN SPECIAL GAS HEAT CAPACITY L : Scroll A : Air-Cooled M : Packaged Rooftop T : TempMaster V : VAV, VFD B : R-407C C : R-22 E : R-410A C : Cooling Only N : Staged Natural Gas Heat G : Staged Natural Gas Heat SS HX M : Full Modulating Gas Heat F : Full Modulating Gas Heat SS Staged HX E : Electric Heat H : Hot Water Heat S : Steam Heat : 208 / 3 / / 3 / 60 6 : 460 / 3 / 60 8 : 575 / 3 / 60 0 : 380 / 3 / 60 5 : 400 / 3 / 50 B : Bottom Return R : Rear Return S : Side Return B : Bottom Supply L : Left Supply R : Right Supply X : Std. Product, IPU S : Special Product, IPU F : Revision Level F (initial) N : No Gas Heat L : Low (375 MBH) M : Med (750 MBH) H : High (1125 MBH) 4

5 FORM TPM-SU1 TABLE OF CONTENTS SECTION 1 - INTRODUCTION...7 Tools Needed...8 Options List...8 SECTION 2 - HOW TO PROGRAM USER INTERFACE...9 Password...9 Navigation...10 Data Entry Keys...10 Navigation Keys...10 Menu Select Keys...10 Connecting BAS to a TempMaster OmniElite Unit with the IPU Controller...14 BACnet MS/TP...14 BACnet IP...14 LON...16 N Other Protocols...17 End of Line Termination...17 Miscellaneous...17 Technical Support...17 SECTION 3 - UNIT START-UP...19 All Units...19 Variable Air Volume (VAV) Units...19 Field Wiring...19 Required Connections...19 Single Zone VAV Units...19 Field Wiring...19 Required Connections...19 Miscellaneous Options...19 Building Pressure Control (Exhaust Fan or Return Fan with Exhaust...19 Night Set Back...20 Hot Water / Steam Heat...20 SECTION 4 - FACTORY RUN TEST...47 High POT Test...48 Supply Fan Test...48 Return Fan Test...48 Exhaust Fan, Exhaust Damper Test...48 Condenser Fan Test...49 Compressor System Test...49 Damper Test...50 Staged Electric Heat Test...50 Staged Gas Heat Test...51 Modulating Gas Heat Test...51 Hot Water/Steam Heat Test...52 Parameter Descriptions and Options...53 Condenser Fan VFD Parameters...61 Miscellaneous Information

6 FORM TPM-SU1 LIST OF FIGURES FIGURE 1 - TempMaster OmniElite Unit...7 FIGURE 2 - Options Tag...8 FIGURE 3 - Field Control Wiring - Inputs...12 FIGURE 4 - Field Control Wiring - Outputs...13 FIGURE 5 - IPU Controller Port Locations...15 FIGURE 6 - E-Link Connections and Addressing Instructions...16 FIGURE 7 - CTB1 Terminal Strip for Hardwired Connections...17 FIGURE 8 - VFD Parameter Change...62 LIST OF TABLES TABLE 1 - Factory Run Test...47 TABLE 2 - Definitions...53 TABLE 3-460/400/380V 3PH 60 Hz...61 TABLE 4 - VFD Parameters Supply, Exhaust, Or Return...62 TABLE 5 - Temperature Sensors Tons R-410A...63 TABLE 6 - Transducers Tons R-410A

7 FORM TPM-SU1 SECTION 1 - INTRODUCTION 1 The TempMaster OmniElite unit is a large tonnage rooftop unit, with sizes ranging from tons. It can be configured to run as a Multizone Variable Air Volume unit or Single Zone VAV unit. There are many different options that can be added to the machine, which will add to its complexity. This start up guide indicates required field wiring, connections, and programming to provide proper unit operation. This guide does not include installation information. Please refer to the ton Installation, Operation, and Maintenance (IOM) manual (Form TPM1-NOM1) for this information. In addition, any system alarms indicated by the User Interface should be diagnosed as referenced in the IOM. You can refer to the Fault Description Table located in the Service section of the IOM. Multizone Variable Air Volume (VAV) units do not require any field connected control wiring to operate. They will need pneumatic tubing connected from the duct static transducer to a location 2/3 of the way down the supply duct but before the first take-off. A VAV unit will automatically start the supply fan once in the occupied mode. Once the supply fan is running, and controlling to duct static SP, the unit will monitor the return air temperature to decide which mode is needed. The internal logic will then cycle on/off stages of heating and/or cooling to maintain the supply air temperature SP. There are different options for resetting different parameters with a unit configured for VAV operation. Please refer to the appropriate IOM for a more detailed explanation. If the job specifications call for unoccupied heating/cooling operation of a VAV unit, you MUST have a valid zone sensor input, either hard-wired to CTB1 or communicated through a BAS. If you do not have a valid zone sensor input, the unit will display a Sensor/Misc fault and will not run. Do NOT enable Night Set Back without a valid zone sensor input. Single Zone VAV Mode Units configured for Single Zone VAV operation shall contain a supply fan variable frequency drive. The unit shall switch between cooling mode, heating mode, and standby mode based on zone temperature. In cooling mode, the supply fan speed shall be varied based on zone temperature. If the zone temperature gets warmer, the supply fan speed shall increase. Conversely, if the zone temperature gets cooler, the supply fan speed shall decrease. In heating mode, the supply fan shall run at full speed. When the zone temperature is satisfied, the unit is neither in cooling mode or heating mode and the supply fan shall run at minimum speed vip Figure 1 - OMNIELITE UNIT 7

8 List of Tables This start-up guide will assist you in providing a thorough and effective start-up of your new unit. TOOLS NEEDED Electrical Multimeter: will need to be able to read AC voltage to 600VAC, DC voltage to 24VDC, and check amp draws up to 200A. R-410A refrigeration gauge set. Digital temperature meter (NOT an infra red thermometer). Magnehelic gauge-range of 0-5 WC. TempMaster standard safety equipment. Gas pressure test kit or U-tube manometer (if machine has gas heat). Basic hand tools: screwdrivers, wrenches, nut drivers, allen wrenches, etc. OPTIONS LIST FORM TPM-SU1 1. Refer to model Nomenclature on page 4 and Unit Options tag. Figure 2 - OPTIONS TAG LD Use the User Interface Control Center to check the unit set-up from factory. 3. Please use the unit start-up checklist, and fill in the appropriate data on the checklist. This will aid future personnel if these values are changed or lost. 8

9 FORM TPM-SU1 SECTION 2 - HOW TO PROGRAM USER INTERFACE 2 STATUS SETPOINTS UNIT DATA PROGRAM COOLING OPTIONS COMPRESSOR SYSTEMS DATE/TIME SUPPLY SYSTEM SCHEDULE HEATING OPERATING HOURS START COUNTER ECONOMIZER PRINT VENTILATION SERVICE EXHAUST HISTORY UNIT LDO10669a PASSWORD Passwords are used to allow restricted access to certain parameters using the SETPOINTS, PROGRAM, or OPTIONS menu keys. Each parameter is associated with a level of access. Each level of access is associated with a specific password. The access levels available are Level 1 or Level 2. If a parameter is tagged as Level 1, password 9675 must be entered in order to change the value. If a parameter is tagged as Level 2, password 9725 must be entered in order to change the value. Entering the Level 2 password will also allow the changing of a Level 1 parameter. Pressing the SETPOINTS, PROGRAM, or OPTIONS key will take the user to the Login Prompt. When the user is first presented with the Login Prompt, the password field will be blank. If the user wishes to change Level 1 or Level 2 parameters, the user must know the appropriate password. At that point only the parameters changeable under the specific password level will be displayed. For example, if the user presses the OP- TIONS menu key and then enters a Level 1 password, the user will be presented with a list of option parameters that have been tagged as Level 1. The password is entered by pressing the correct sequence of numerical keys (the 0 key through the 9 key), then pressing the key. As digits are entered, asterisks will be placed in the password field. Once entered, the menu system will compare the password to a list of stored passwords. If the entered password matches one of the stored passwords, the user is allowed access at the specified level, and the display will show the first applicable parameter of the menu list, with the appropriate edit prompts. If the password is not correct, the 9

10 SECTION 2 - HOW TO PROGRAM USER INTERFACE screen will display Password Incorrect for two seconds and then revert back to the Login Prompt. Pressing the X key during password entry will cancel the password entry process and take the user back to the Login Prompt. Once a password has been accepted, reentry of that password will not be required until either the user presses any other menu key, other than the keys on the right hand side of the User Interface, or key activity is idle for fifteen minutes. This ensures that the menu system reverts to password protection within an acceptable timeout. NAVIGATION The keypad allows complete control of the system from a central location. The keypad offers a multitude of commands available to access displays, program parameters, and initiate system commands. The keypad consists of 36 keys, which are divided into three categories: Data Entry, Navigation, and Menu Selection keys. A description of each of the keys is contained below. Data Entry Keys The Data Entry keys provide a means to enter values for items that support edits. The keys available to support numeric input are the 0 through 9 keys, the decimal key, the +/- key, the X key and the key. The keys available to support choice input are the key, the key, the X key, and the key. Once editing has started, the user must press either the key or the X key. Any other key press will result in the Press or X to Exit message displayed for two seconds. If you try to edit an item that is view only, it will be ignored by the menu system. When a numeric value that can be modified is displayed under the SETPOINTS menu key, the Default, High, and Low prompt will be shown in the upper right portion of the display. Pressing the +/- key, the decimal key, or any of the 0 through 9 keys will activate the edit mode and a request for the proper password will be made. After the proper password is entered, the cursor will be shown at the digit to be changed. After the desired numeric value has been entered, press the key to save the new value and exit the edit mode. Pressing the key will fill in the default value. Edits will only be accepted when followed by pressing the key. Pressing the X key while in the edit mode will FORM TPM-SU1 cancel the edit mode and leave the value unchanged. If an out of range value is entered, the Default, High and Low prompt is replaced by the Out of Range message for two seconds. When a choice value that can be modified is displayed under the PROGRAM or OPTIONS menu key, the prompt will be shown to the left of the present choice. The key or the key will allow the different choices to be viewed, and pressing either one will activate the edit mode and a request for the proper password will be made. See Password Section of this manual for the proper procedure for entering the password. When the desired choice is displayed, press the key to save the new value and exit the edit mode. Pressing the X key while in the edit mode will cancel the edit mode and leave the value unchanged. Navigation Keys The Navigation keys provide a means to browse items within a menu. The keys currently available to support navigation are the Menu Select keys: the key, the key, the key, and the key. Menu Select Keys Pressing a Menu Select key brings the user to the first screen under that menu. The screens within each menu are arranged in a circular list. The user may browse through the screens using the key and the key. Pressing the key will advance through the screens in order from top to bottom until the bottom screen has been reached. When the bottom screen is displayed, pressing the key will wrap the display to the top screen of the menu. Pressing the key will move through the screens in order from bottom to top until the top screen has been reached. When top screen is displayed, pressing the key will wrap the display to the bottom screen of the menu. Once either the key or the key is pressed, pressing any Menu Select key will bring the user to the first screen under that menu (even if it is the same menu being viewed). Navigation through the circular list of items can also be achieved by repeated presses of the same Menu Select key as long as no other keys are pressed. For example, pressing the UNIT DATA key three times will bring the user to the third screen of the UNIT DATA menu; pressing the UNIT DATA key once, then pressing the key, then pressing the UNIT DATA key again will bring the user to the first screen of the UNIT DATA menu. 10

11 FORM TPM-SU1 SECTION 2 - HOW TO PROGRAM USER INTERFACE The key and the key are used to scroll sideways between the same displays for each system. For example, when viewing the Sys 1 Pressures under the COMPRESSOR SYSTEMS key, pressing the key will scroll sideways to the Sys 2 Pressures display, and pressing the key will scroll sideways to the Sys Pressures display for the last system on the unit. 2 When programming numeric or non-numeric values, the key and the key are used to scroll forward (down) and backward (up) through the items to be programmed or set. 11

12 SECTION 2 - HOW TO PROGRAM USER INTERFACE FORM TPM-SU1 CTB1 FIELD CONTROL WIRING (INPUTS) 24V - (24VAC) or COM - (24VAC COM) 24V - (24VAC) 1 SD - (SHUTDOWN) OCC - (OCCUPIED/UNOCCUPIED) SMK1 - (SMOKE PURGE 1) SMK2 - (SMOKE PURGE 2) SMK3 - (SMOKE PURGE 3) ZR + (ZONE TEMP SENSOR +) ZR - (ZONE TEMP SENSOR -) SHLD - (SHIELD (GND)) Supply Air Temp. Setpoint Reset +5V (SAT SP + 5V) SAT + (SUPPLY AIR TRMP RESET +) SAT - (SUPPLY AIR TRMP RESET -) Duct Pressure Setpoint Reset V (DUCT STATIC SP + 5V) DSP+ (DUCT STATIC RESET +) 22 DSP- (DUCT STATIC RESET -) LD08184C Wiring Notes 1. Wiring shown indicates typical wiring. 2. All wiring is Class 2, low voltage. 3. Maximum power available from the 24VAC terminal is 40VA. 4. Use shielded wire where shown. 5. Potentiometer application shown. As an alternative, signal inputs can be driven from an analog output of a third party controller. Note: Input resistance is 15 K ohms. 6. * Temperature sensors are all 10K Type III. Figure 3 - FIELD CONTROL WIRING - INPUTS 12

13 FORM TPM-SU1 SECTION 2 - HOW TO PROGRAM USER INTERFACE CTB1 FIELD CONTROL WIRING (OUTPUTS) Supply Fan Fault Cooling/Heating Fault Sensor Misc. Fault AL1C AL1 AL2C AL2 AL3C AL3 HRC HR 2 AL1 AL2 AL3 HR Wiring Notes 1. Wiring shown indicates typical wiring. Refer to IOM for more detailed wiring methods and options. 2. All wiring is Class 2, low voltage. 3. Maximum power available from the 24VAC terminal is 40VA. 4. Use shielded wire where shown. 5. Relay contacts suitable for pilot duty to 1A from 24VAC to 120VAC. LD08186A Figure 4 - FIELD CONTROL WIRING - OUTPUTS 13

14 SECTION 2 - HOW TO PROGRAM USER INTERFACE CONNECTING BAS TO A OMNIELITE UNIT WITH THE IPU CONTROLLER A TempMaster OmniElite Rooftop Unit with the IPU controller ships from the factory ready to connect and communicate with a Building Automation System utilizing BACnet MS/TP protocol. The unit can also communicate via BACnet IP, LON or N2 with the addition of a field provided/installed component. BACNET MS/TP Communication wires MUST be connected to Port 1 using only terminals 3 and 4. Connecting wires to any of the other terminals could result in erratic or no communication. (See Figure 43 on page 136) a. Terminal 3: Receive (+) b. Terminal 4: Transmit (-) MAC address can be set using dip switch SW2 or in the SERVICE Key. Preferred method is through the SERVICE Key. This prevents someone accidentally hitting a dipswitch key and changing the MAC address Using the SERVICE Key to set the MAC address: a. Press the SERVICE Key on the keyboard. b. Enter the level 2 password, 9725, and press the. c. The screen should display Data Log Format. If not, press the SERVICE key again, and Data Log Format should appear. FORM TPM-SU1 d. Use the UP arrow to scroll up through the menu until the screen displays P1 Stop Bits =1. e. This is the part of the menu for Port 1. f. Press the UP arrow again to P1 Protocol. Should be set to BACnet. g. Use the UP arrow again until the screen displays P1 Manual Mac Address. If the value is set to -1, the unit address is set by the dipswitches. Press the and enter the MAC address for the unit using the numbered section of the keypad, then press the to accept this value h. Use the UP arrow again to find the P1 Baud Rate. Set this value to the required Baud Rate. i. Press the X key on the keypad to exit the programming menu. j. Cycle main power OFF then ON for new values to be locked in. The unit is now ready to communicate to the BAS BACNET IP Since the IPU controller does not have a functional IP port, a gateway must be used. We recommend using a JCI NCE (MS- NCE2560-0) The gateway will be connected to Port 1 on the IPU controller like below (See Figure 43 on page 136). 14

15 FORM TPM-SU1 SECTION 2 - HOW TO PROGRAM USER INTERFACE 2 IPU Board SW2: MAC Address Switch SD Card Slot Port 3 (J2) SW1: Not Used Battery 5 VDC Power Port 2 (J5) Port 4 (J3) Port 1 (J4) BACnet MS/TP MUST connect here LD20051 Figure 5 - IPU CONTROLLER PORT LOCATIONS 15

16 SECTION 2 - HOW TO PROGRAM USER INTERFACE FORM TPM-SU1 LON To communicate to a BAS utilizing LON protocol, an E-Link must be used: a. YK-ELNK101-0 b. YK-ELNKE01-1 (with enclosure) The wires from the E-Link to the IPU controller will be connected to Port 1 (See Figure 43 on page 136). P1 Protocol set to BACnet. See above under BACnet MS/TP to locate P1 Protocol in the Service Menu. See Figure 44 on page 137 for addressing the E-Link to the IPU Controller. LD20050 TempMaster OmniElite Setup for MS/TP Bus: DE Modifier Addres set to 50. DE Modifier Offset set to -1. P1 Protocol set to BACnet. P1 Manual MAC Address set to -1. P1 Baud Rate st to P1 Parity set to None. P1 Stop Bits set to 1. MAC Address Switch (SW2) set 1 ON, all others OFF. Note: Do not set the chiller address and the E-Link address to the same value. This causes a conflict on the MS/TP Bus resulting in no communication between the chiller IPU I board and the E-Link Gateway. Figure 6 - E-LINK CONNECTIONS AND ADDRESSING INSTRUCTIONS 16

17 FORM TPM-SU1 SECTION 2 - HOW TO PROGRAM USER INTERFACE N2 To communicate to a BAS utilizing N2, an E-Link must be used a. YK-ELNK100-0 b. YK-ELNKE00-0 (with enclosure) The wires from the E-Link to the IPU controller will be connected to Port 1 (See Figure 43 on page 136). P1 Protocol set to BACnet. See above under BACnet MS/TP to locate P1 Protocol in the Service Menu. See Figure 44 on page 137 for addressing the E-Link to the IPU Controller. OTHER PROTOCOLS The IPU controller is also capable of communicating with other BAS protocols: a. MODBUS Server b. MODBUS Client c. MODBUS I/O d. Terminal e. API END OF LINE TERMINATION While it is not always required to have End-of- Line Termination, it is strongly recommended. For BACnet MS/TP and N2 protocols, TempMaster factory recommends using our End-Of-Line Terminator, p/n: MS-BACEOL-0. Other communication protocols may need to provide/install their own end-of-line terminators if applicable. MISCELLANEOUS Whenever a change is made to a communication setting, please cycle power on/off to the unit to lock in the new setting. Points list are available in Table 50 on page 139 for BACnet MS/TP, BACnet IP, and MODBUS. TECHNICAL SUPPORT For technical support on connecting to and communicating with the IPU controller in the Temp- Master OmniElite rooftop unit, please contact Product Technical Support , prompts LD18810 Figure 7 - CTB1 TERMINAL STRIP FOR HARDWIRED CONNECTIONS 17

18 SECTION 2 - HOW TO PROGRAM USER INTERFACE FORM TPM-SU1 THIS PAGE INTENTIONALLY LEFT BLANK 18

19 FORM TPM-SU1 SECTION 3 - UNIT START-UP The Unit Start-Up is broken down into four different sections: All Units, Multizone Variable Air Volume, Single Zone VAV, and Miscellaneous unit options. There are certain items that ALL units require for operation, while the other two sections will deal with the items needed for each different unit set-up. The Miscellaneous unit options can be installed in any type of unit. ALL UNITS The only input needed for ALL units to operate is a 24 vac input to the SD terminal on CTB1 (Figure 3 on page 12). There is a factory jumper installed between terminals 3 and 4 on CTB1. This jumper can be left in place, or removed for a remote emergency shutdown contact. If providing the unit with an Occ/Unocc input, there are three different ways this can be accomplished. They are listed below in order of priority. 1. A 24 vac input to terminal 5 on CTB1 (See Figure 3 on page 12 This can be a remote timeclock or other device. 2. Use of the internal clock schedule. 3. An Occ/Unocc command from a BAS. VARIABLE AIR VOLUME (VAV) UNITS Field Wiring If applicable, connect all hard-wired accessories to CTB1. Please refer to CTB1 (Figure 3 on page 12) and/or appropriate IOM for further explanations. If applicable, please ensure that BAS wiring is connected to the proper port on the IPU board. If using a BAS to control the unit, the zone senor readings can be provide by the BAS. Please ensure the BAS wiring is connected to the appropriate port on the IPU board Required Connections Field supplied and installed pneumatic tubing from duct static pressure transducer. Field Supplied and installed pneumatic tubing from outdoor pressure reference. Outdoor pressure reference is factory supplied, but shipped loose in unit. Refer to installation section of appropriate IOM for more detailed instructions. SINGLE ZONE VAV UNITS Field Wiring If applicable, connect all hard-wired accessories to CTB1. Please refer to CTB1 (Figure 3 on page 12) and/or appropriate IOM for further explanations. If applicable, please ensure that BAS wiring is connected to the proper port on the IPU board. Required Connections For proper operation a communicated or hard wire zone temp be connected. No pneumatic tubing is required to be connected to the unit for Single Zone VAV. Field installed, factory supplied outdoor pressure reference is not required unless building static pressure is being monitored by the unit. If the BAS is controlling the speed of the Exhaust Fan the BAS Contractor may provide its own atmospheric reference or use the one from the unit. Refer the installation section of the IOM. MISCELLANEOUS OPTIONS Building Pressure Control (Exhaust Fan or Return Fan with Exhaust Field supplied and installed pneumatic tubing from building pressure transducer to an open area in the space. Optional BAS control of the Exhaust Fan can be enabled in the Service Key. This will allow the BAS Contractor to control the Exhaust Fan and take control away from the unit. 3 19

20 SECTION 3 - UNIT START-UP Night Set Back A valid zone sensor input must be supplied to the unit. This can either be hardwired to CTB1 or communicated from a BAS system. See Figure 3 on page 12 and Figure 4 on page 13 for wiring requirements and connections. Hot Water / Steam Heat FORM TPM-SU1 Field supplied and installed piping, including the control valve body, strainers, and shut off valves if applicable. Field supplied and installed valve actuator (24 VAC power, 0-10 VDC signal) Factory wiring is provided to heating section. Field connections are required. 20

21 FORM TPM-SU1 SECTION 3 - UNIT START-UP NEW RELEASE Form TPM-CL1 (516) TempMaster OmniElite PACKAGED ROOFTOP UNITS MECHANICAL CONTRACTOR INSTALLATION CHECKLIST AND UNIT SETUP DATA SHEET CUSTOMER: ADDRESS: PHONE: TEL NO: ORDER NO: JOB NAME: LOCATION: CUSTOMER ORDER NO: CONTRACT NO: 3 UNIT MODEL NO: UNIT SERIAL NO: The work (as checked below) is in process and will be completed by: / / Month Day Year The following work must be completed in accordance with installation instructions: A. Installing Contractor Checklist 1. Has the ductwork been connected to the unit? Has all the power wiring been completed? Has all the control wiring been completed? If the unit is SZVAV, has a hardwired or communicated zone sensor been installed? If applicable, has the Building Automation System been connected to the unit? If applicable, has all pneumatic tubing been installed between duct static, and building static pressure transducers to their proper location per IOM manual? If applicable, has the outdoor pressure reference and tubing been installed? Have all the condensate drains been properly installed and primed? If applicable, has the gas line been installed and purged of air? Is the incoming gas pressure within the specified range? If applicable, has the hot water/ steam piping been completed? If applicable, have clean filters been installed? Has the unit been air balanced? If applicable, has there been freeze stats installed downstream of the unit to protect hot water/steam coils in VAV boxes Has a list of setpoints been supplied to the start-up technician? These will vary by unit application and size.... If TempMaster is performing the start-up, all applicable items MUST be completed before the start-up can be performed. If any of the items are not complete, it will be at the discretion of the TempMaster branch whether to perform start-up or not. Any extra time needed to perform the start-up due to non completion of the above list will be charged to the installing contractor. Owner's operating personnel is responsible for ensuring all installation work is complete: Name: Phone Number: Name: Phone Number: Name: Phone Number: 21

22 SECTION 3 - UNIT START-UP FORM TPM-SU1 UNIT SETUP DATA SHEET If start-up is to be performed by a TempMaster service branch, please fill in the appropriate values on the below checklist. Please determine your unit type (Variable Air Volume (VAV) or Single Zone Variable Air Volume (SZVAV)), and fill in the appropriate settings. Some settings may be used in multiple unit types. Please refer to the Parameter Descriptions and Options on page 53 of Start-Up Guide, Form TPM-SU1 for more detailed explanations or to the Installation, Operation, and Maintenance manual, Form TPM1-NOM1. Any values that are not filled in will be left at the factory default setting. If a TempMaster Technician is required to return to enter a value left blank, the installing contractor may be charged. OPTIONS 1. Push the OPTIONS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different options for the system components. 4. Compare the options installed to the Options List sticker on the front of the unit or the Factory Order Form to be sure they match. 5. Use the checklist below to verify that all installed OPTIONS are input into the controller. A. UNIT DATA Unit Type Range = Variable Air Volume, Single Zone VAV Default = Constant Volume*... Unit Setting: * Constant Volume is not applicable. Control Method Range = Staged / Wired Zone Temp / Comm Zone Temp Default = Staged Input... Unit Setting: SAT Reset Method Range = Hardwired / Outside Air / Return Air / Supply Fan Speed Default = Hardwired... Unit Setting: Smoke Purge Seq 1 Range = Purge / Pressurization / Evacuation Default = Purge... Unit Setting: Smoke Purge Seq 2 Range = Purge / Pressurization / Evacuation Default = Pressurization... Unit Setting: Smoke Purge Seq 3 Range = Purge / Pressurization / Evacuation Default = Evacuation... Unit Setting: PROGRAM 1. Push the PROGRAM key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different Program parameters for the system components. 4. Verify that all features that are installed are ENABLED. 5. Use the checklist below to verify that all PROGRAM features installed are ENABLED. A. UNIT DATA - NO DATA B. COOLING Sup Air Tempering Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: 2 22

23 FORM TPM-SU1 SECTION 3 - UNIT START-UP UNIT SETUP DATA SHEET (CONT'D) C. HEATING Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: * Adapt Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: ** Night Set Back Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: HW Valve Action Range = Direct / Reverse Default = Direct... Unit Setting: D. VENTILATION Continuous Vent Range = User Enabled / User Disabled Default = User Enabled... Unit Setting: Comfort Ventilation Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: 3 SETPOINTS 1. Push the SETPOINTS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different SETPOINTS parameters for the system components. 4. Record the final value of each SETPOINTS parameter. 5. Some SETPOINTS may need to be changed in order to make the unit or certain features operate. A. UNIT DATA Unit Design Airflow Range = 7500 to CFM Default = Unit Setting: B. COOLING Occ Zone Cooling Setpoint Range = 2.0 F Above Occ Zone Heating Setpoint To 85.0 F Default = 72.0 F... Unit Setting: Unocc Zone Cooling Setpoint Range = 2.0 F Above Unocc Zone Heating Setpoint To 95.0 F Default = 85.0 F... Unit Setting: RAT Cooling SP Range = 2.0 F Above RAT Heating Setpoint To RAT For High SAT Default = 70.0 F... Unit Setting: 1st Stage Cooling Setpoint Range = 55.0 F To 65.0 F Default = 60.0 F... Unit Setting: 2nd Stage Cooling Setpoint Range = 50.0 F To 60.0 F Default = 55.0 F... Unit Setting: 23 3

24 SECTION 3 - UNIT START-UP FORM TPM-SU1 UNIT SETUP DATA SHEET (CONT'D) SAT Low Setpoint Range = 50.0 F To SAT High Limit Default = 55.0 F... Unit Setting: SAT High Setpoint Range = 55.0 F To 65.0 F Default = 65.0 F... Unit Setting: OAT Setpoint For Low SAT Range = OAT For High SAT To 90.0 F Default = 80.0 F... Unit Setting: OAT Setpoint For High SAT Range = 60.0 F To OAT For Low SAT Default = 70.0 F... Unit Setting: RAT Setpoint For Low RAT Range = RAT Setpoint For High RAT F To 90.0 F Default = 80.0 F... Unit Setting: RAT Setpoint For High SAT Range = RAT Cooling Setpoint To RAT Setpoint For Low SAT F Default = 70.0 F... Unit Setting: Fan Speed SP For Low SAT Range = Fan Speed Setpoint For High SAT To 100.0% Default = 90.00%... Unit Setting: Fan Speed SP For High SAT Range = 50.0% To Fan Speed Setpoint For Low SAT Default = 70.00%... Unit Setting: *Mech Clg Lockout Temp Range = 0.0 F To 65.0 F Default = 50.0 F... Unit Setting: * Only active with low ambient package. If no low ambient package installed, mech clg lockout will be 50 F and is not changeable. C. COMPRESSOR SYSTEM Comp System 1 System Unloading Pressure Range = 450 Psig Psig Default = 620 Psig... Unit Setting: Comp System 2 System Unloading Pressure Range = 450 Psig Psig Default = 620 Psig... Unit Setting: D. SUPPLY SYSTEM Duct Static Reset Low SP Range = 0.0 WC To Duct Static High Limit Default = 1.5 WC... Unit Setting: Duct Static Reset High SP Range = Duct Static Low Limit To Duct Static Sensor Span Default = 2.5 WC... Unit Setting: Duct Static Over Pressure Range = 0.0 WC To 5.0 WC Default = 3.0 WC... Unit Setting: Fan Speed Instability Time Range = 15 Sec To 300 Sec Default = 120 Sec... Unit Setting: 24

25 FORM TPM-SU1 SECTION 3 - UNIT START-UP UNIT SETUP DATA SHEET (CONT'D) Fan Speed Instability Limit Range = 10% To 50% Default = 25%... Unit Setting: *Fan speed instability time and instability limit are not applicable at this time. E. HEATING Occ Zone Heating Setpoint Range = 60.0 F To 2.0 F Below The Occupied Zone Cooling Default = 68.0 F... Unit Setting: Unocc Zone Heating Setpoint Range = 50.0 F To 2.0 F Below The Unoccupied Zone Heating Default = 60.0 F... Unit Setting: RAT Heating SP Range = 55.0 F To 2.0 F Below The RAT Cooling Setpoint Default = 68.0 F... Unit Setting: Heat Limit Temperature Range = F To F Default = F... Unit Setting: Heating SAT Range = 80.0 F To F Default = F... Unit Setting: 1st Stage Heating Setpoint Range = 80.0 F To 95.0 F Default = 85.0 F... Unit Setting: 2nd Stage Heating Setpoint Range = 95.0 F To F Default = F... Unit Setting: Morning Warmup Max Time Range = 15 Min To 240 Min Default = 120 Min... Unit Setting: F. ECONOMIZER Outside Air Enthalpy Setpoint Range = 22.0 BTU# To 40 BTU# Default = 28 BTU#... Unit Setting: G. VENTILATION CO 2 Offset Setpoint Range = 100 PPM To 1000 PPM Default = 500 PPM... Unit Setting: OA Damper Minimum Position Range = 0.0 % To OA Damper Maximum Position Default = 15.00%... Unit Setting: OA Damper Maximum Position Range = OA Damper Minimum Position To 100.0% Default = 30.00%... Unit Setting: Outside Air Maximum Flow Range = 0.0 CFM To CFM Default = 0.0 CFM... Unit Setting: 3 25

26 SECTION 3 - UNIT START-UP FORM TPM-SU1 UNIT SETUP DATA SHEET (CONT'D) Outside Air Minimum Flow Range = 0.0 CFM To CFM Default = 0.0 CFM... Unit Setting: Minimum OA Flow Setpoint Range = 0.0 CFM To CFM Default = 0.0 CFM... Unit Setting: H. EXHAUST Building Pressure Active Setpoint Range = WC TO WC Default = 0.0 WC... Unit Setting: Building Pressure Cntrl Offset Range = 0.01 WC TO 0.05 WC Default = 0.0 WC... Unit Setting: Econo Output For Fan Start Range = Econo Output For Fan Stop To % Default = 10.0%... Unit Setting: Econo Output For Fan Stop Range = 0.0% To Econo Output For Fan Start Default = 5.0%... Unit Setting: Exhaust Output For Fan Start Range = Exhaust Output For Fan Off To 100.0% Default = 10.0%... Unit Setting: Exhaust Output For Fan Stop Range = 0.0% To Exhaust Output For Fan Start Default = 5.0%... Unit Setting: 26

27 FORM TPM-SU1 SECTION 3 - UNIT START-UP OR CONTRACTOR'S RESPONSIBILITIES AND INSTRUCTIONS TO USE FORM This installation checklist provides a quick way to check if all necessary installation work was completed in accordance with installation instructions found in the units IOM, and when completed, acts as a request for TempMaster to furnish start-up supervision. Complete this form as follows: 1. Complete the previous page. 2. Check off each item as required. Cross out (x) items that do not apply. 3. Enter names and phone numbers of the operating personnel responsible for ensuring all installation work is completed Bottom of Form: Enter the date that the TempMaster start-up technician should be at the job site and the name(s) of the supervisor(s) to be contacted. 5. Retain one copy in files and send one copy to customer / owner, and forward another copy to the local TempMaster branch office. REQUEST FOR START-UP With reference to the terms of the above contract, we are requesting the presence of your TempMaster Authorized Representative at the job site on / / to start the system and instruct operating personnel. Have the TempMaster representative contact: Month Day Year Name/Phone We understand that the services of the TempMaster Authorized Representative will be furnished in accordance with the contract for a period of time of not more than consecutive normal working hours, and we agree that a charge of per diem plus travel expenses will be made to TempMaster if services are required for longer than consecutive normal hours or if repeated calls are required, through no fault of TempMaster. Customer/Contractor Signature: Title: Form Completed by: 7 27

28 SECTION 3 - UNIT START-UP FORM TPM-SU1 THIS PAGE INTENTIONALLY LEFT BLANK 28

29 FORM TPM-SU1 SECTION 3 - UNIT START-UP NEW RELEASE Form TPM-CL2 (516) TECHNICIAN START-UP CHECKLIST TempMaster OmniElite PACKAGED ROOFTOP UNITS OFFICE LOCATION CONTRACT NO. TECHNICIAN S NAME UNIT MODEL NUMBER JOB NAME UNIT SERIAL NUMBER START DATE SOFTWARE (APPLICATION) REV. COMPRESSOR # 1A SERIAL NO. COMPRESSOR # 1B SERIAL NO. COMPRESSOR # 2A SERIAL NO. COMPRESSOR # 2B SERIAL NO. 3 PRE START-UP CHECKLIST Please refer to the IOM manual for more detailed descriptions. TempMaster OmniElite tons TMAL Design Level F: Form TPM1-NOM1 GENERAL UNIT INSPECTION Unit checked for shipping damage Unit installed with proper clearances Unit within slope limitations Refrigeration system check presence of oil (gross leaks) Terminal screws and wiring connections tightened in control panel Clean air Filters installed Economizer hood installed properly Exhaust hoods installed properly Condensate drains properly trapped VAV heat relay signal to VAV boxes wired (VAV only) All Field wiring complete and inspected FAN INSPECTION Sheaves properly aligned and tight on shaft - Fan wheels tight on shaft Belt tension adjusted properly Bearings greased Set screws torque checked Static Pressure Probe installed on outside of unit (VAV & Modulating Power Exhaust) Transducer pneumatic tubing installed for duct static and building pressure transducers (VAV) Verify proper Fan rotation COMPRESSOR OPERATION After checking for proper voltage, verify correct compressor rotation. * IOM SECTION REFERENCE INSTALLATION Unit Inspection INSTALLATION Location and Clearances INSTALLATION Location and Clearances START-UP Unit Checks START-UP Unit Checks INSTALLATION Filters INSTALLATION Airhoods For Economizers INSTALLATION Airhood For Exhaust INSTALLATION Condensate Drain INSTALLATION VAV Heat Relay Output INSTALLATION Field Wiring, Power Wiring * IOM SECTION REFERENCE MAINTENANCE Sheave Alignment MAINTENANCE Belt Tensioning MAINTENANCE Fan Bearing Lubrication / Fan Shaft Bearings INSTALLATION Static Pressure Probe Installation INSTALLATION Static Pressure Control Tubing START-UP Fan Rotation * IOM REFERENCE START-UP Verifying Compressor Rotation Scroll compressors will only pump in one direction and MUST be properly phased. To insure proper rotation, observe discharge and suction pressure when the compressor starts. If the compressor is phased correctly, the discharge pressure will increase and the suction pressure will decrease. If this does not occur, phasing of the power supply must be verified. 29

30 SECTION 3 - UNIT START-UP FORM TPM-SU1 Options, Programs, and Setpoints List (Only fill in the appropriate spaces) Please refer to the setup sheet provided by the installing contractor. Any values not filled in on the unit setup datasheet by the installing contractor should be left at the factory default setting. OPTIONS SINGLE ZONE VAV START-UP DATA SHEET Items listed below may or may not be shown based on the configuration of the unit. 1. Push the OPTIONS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different options for the system components. 4. Compare the options installed to the Options List sticker on the front of the unit or the Factory Order Form to be sure they match. 5. Use the checklist below to verify that all installed OPTIONS are input into the controller. A. UNIT DATA Unit Type Variable Air Volume / Single Zone VAV Default = As Built... Unit Setting: Unit Size Range = 50, 51, 60, 61 Ton Default = As Built... Unit Setting: Model Generation Range = F or G Default = F... Unit Setting: Refrigerant Type Range = R410a Default = As Built... Unit Setting: Control Method (Single Zone VAV) Range = Staged* / Wired Zone Temp / Comm Zone Temp Default = Staged Input... Unit Setting: * Staged is not applicable. Smoke Purge Seq 1 Range = Purge / Pressurization / Evacuation Default = Purge... Unit Setting: Smoke Purge Seq 2 Range = Purge / Pressurization / Evacuation Default = Pressurization... Unit Setting: Smoke Purge Seq 3 Range = Purge / Pressurization / Evacuation Default = Evacuation... Unit Setting: Display Language Range = English / Spanish Default = English... Unit Setting: Display Units Range = Imperial / Metric Default = Imperial... Unit Setting: 30

31 FORM TPM-SU1 SECTION 3 - UNIT START-UP SINGLE ZONE VAV START-UP DATA SHEET (CONT'D) B. COOLING - NO DATA C. COMP SYSTEM # Comp System 1 State - View Only Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Condenser Fans are View Only and are automatically chosen by unit size. Comp System 2 State - View Only Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Condenser Fans are View Only and are automatically chosen by unit size. D. SUPPLY SYSTEM Supply Fan Output - View Only E. HEATING Heating System Type Range = None / Electric / Stage Gas / Modulating Gas / Hot Water Steam Default = As Built... Unit Setting: Elec Heat Capacity - If Used Range = 40 Kw V / 80 Kw / 80 Kw V / 100 Kw / 100 Kw V / 120 Kw / 160 Kw / 200 Kw / 240 Kw Default = As Built... Unit Setting: Gas Heat Capacity - If Used Range = 375 Mbh / 750 Mbh / 1125 Mbh Default = As Built... Unit Setting: F. ECONOMIZER Econo Installed Range = None / Dry Bulb / Single Enthalpy / Dual Enthalpy Default = As Built... Unit Setting: Econo Method To Use Range = Dry Bulb / Single Enthalpy / Dual Enthalpy / Best Available Default = As Built... Unit Setting: G. VENTILATION Damper Hardware Range = None / 2 Position / Standard / Tek Air Full IAQ Default = As Built... Unit Setting: Ventilation Control Range = Demand / Fixed Minimum Default = Fixed Minimum... Unit Setting: 3 31

32 SECTION 3 - UNIT START-UP FORM TPM-SU1 SINGLE ZONE VAV START-UP DATA SHEET (CONT'D) H. EXHAUST POWER EXHAUST; RETURN FAN WITH EXHAUST Range = None / On-Off Damper Ctrl / On-Off Press Cntrl / Module Damper - VFD / Return Fan Without Exh Default = As Built... Unit Setting: PROGRAM Exhaust Fan Output - View Only 1. Push the PROGRAM key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different Program parameters for the system components. 4. Verify that all features that are installed are ENABLED. 5. Use the checklist below to verify that all PROGRAM features installed are ENABLED. A. UNIT DATA - NO DATA B. COOLING - NO DATA C. COMPRESSOR SYSTEMS System 1 *** Pumpdown Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: System 2 *** Pumpdown Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: D. SUPPLY SYSTEM - NO DATA E. HEATING Heating System Range = User Enabled / User Disabled Default = User Enabled... Unit Setting: Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: * Adapt Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: ** Night Set Back Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: * Only used if utilizing internal timeclock/schedule for Occupancy Command. ** Must have a valid zone sensor input, or unit will display Sensor/Misc fault, and it will not run. *** Leave Pump Down Disabled. F. ECONOMIZER Economizer System Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: 32

33 FORM TPM-SU1 SECTION 3 - UNIT START-UP SINGLE ZONE VAV START-UP DATA SHEET (CONT'D) G. VENTILATION Continuous Vent (Single Zone VAV) Range = User Enabled / User Disabled Default = User Enabled... Unit Setting: Comfort Ventilation (Single Zone VAV) Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: Ventilation System Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: Exhaust - No data 3 SETPOINTS 1. Push the SETPOINTS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different SETPOINTS parameters for the system components. 4. Record the final value of each SETPOINTS parameter. 5. Some SETPOINTS may need to be changed in order to make the unit or certain features operate. A. UNIT DATA Unit Design Airflow Range = CFM Default = Unit Setting: B. COOLING Occ Zone Cooling Setpoint Range = 2.0 F Above Occ Zone Heating Setpoint To 90.0 F Default = 72.0 F... Unit Setting: Unocc Zone Cooling Setpoint Range = 2.0 F Above Unocc Zone Heating Setpoint To 95.0 F Default = 85.0 F... Unit Setting: 1st Stage Cooling Setpoint Range = 55.0 F To 65.0 F Default = 60.0 F... Unit Setting: 2nd Stage Cooling Setpoint Range = 50.0 F To 60.0 F Default = 55.0 F... Unit Setting: *Mech Clg Lockout Temp - Shown when Low Ambient Installed Range = 0.0 F To 65.0 F Default = 50.0 F... Unit Setting: * Only active with low ambient package. If no low ambient package installed, mech clg lockout will be 50 F and is not changeable. C. COMPRESSOR SYSTEM Comp System 1 System Unloading Pressure Range = 450 Psig Psig Default = 600 Psig... Unit Setting: Comp System 2 System Unloading Pressure Range = 450 Psig Psig Default = 600 Psig... Unit Setting: 33

34 SECTION 3 - UNIT START-UP FORM TPM-SU1 SINGLE ZONE VAV START-UP DATA SHEET (CONT'D) D. SUPPLY SYSTEM Supply Fan VFD Speed - View Only Single Zone VAV MIN VFD Speed Range = % Default = 50.0%... Unit Setting: Exhaust / Return Fan VFD - View Only E. HEATING Occ Zone Heating Setpoint Range = 60.0 F To 2.0 F Below The Occupied Zone Cooling Default = 68.0 F... Unit Setting: Unocc Zone Heating Setpoint Range = 50.0 F To 2.0 F Below The Unoccupied Zone Heating Default = 60.0 F... Unit Setting: RAT Heating Setpoint - View Only Heat Limit Temperature Range = F To F Default = F... Unit Setting: 1st Stage Heating Setpoint Range = 50.0 F To 95.0 F Default = 85.0 F... Unit Setting: 2nd Stage Heating Setpoint Range = 55.0 F To F Default = F... Unit Setting: Daily Warmup Time Day 1 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 2 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 3 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Morning Warmup Max Time - If Morning Warmup is enabled in Program Key Range = 15 Min To 240 Min Default = 120 Min... Unit Setting: F. ECONOMIZER Outside Air Enthalpy Setpoint Range = 22.0 Btu# To 40 Btu# Default = 28 Btu#... Unit Setting: G. VENTILATION CO 2 Offset Setpoint Demand Ventilation Only Range = 100 Ppm To 1000 Ppm Default = 500 Ppm... Unit Setting: OA Damper Position Current - View Only OA Damper Pos Active SP - View Only Outside Air Total Flow - View Only Outside Airflow Active SP - View Only OA Damper Minimum Position 34

35 FORM TPM-SU1 SECTION 3 - UNIT START-UP SINGLE ZONE VAV START-UP DATA SHEET (CONT'D) Range = 0.0 % To OA Damper Maximum Position Default = 15.00%... Unit Setting: OA Damper Maximum Position Range = OA Damper Minimum Position To 100.0% Default = 30.00%... Unit Setting: Minimum OA Flow Setpoint Range = 0.0 CFM To CFM Default = 0.0 CFM... Unit Setting: H. EXHAUST Building Pressure Setpoint Range = WC TO WC Default = 0.0 WC... Unit Setting: Exhaust Damper Positiom - View Only Exhaust / Return Fan VFD - View Only Exhaust Output For Fan Start Range = Exhaust Output For Fan Off To 100.0% Default = 10.0%... Unit Setting: Exhaust Output For Fan Stop Range = 0.0% To Exhaust Output For Fan Start Default = 5.0%... Unit Setting: 3 35

36 SECTION 3 - UNIT START-UP FORM TPM-SU1 Options, Programs, and Setpoints List (Only fill in the appropriate spaces) Please refer to the setup sheet provided by the installing contractor. Any values not filled in on the unit setup datasheet by the installing contractor should be left at the factory default setting. OPTIONS VARIABLE AIR VOLUME START-UP DATA SHEET Items listed below may or may not be shown based on the configuration of the unit. 1. Push the OPTIONS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different options for the system components. 4. Compare the options installed to the Options List sticker on the front of the unit or the Factory Order Form to be sure they match. 5. Use the checklist below to verify that all installed OPTIONS are input into the controller. A. UNIT DATA Unit Type Range = Single Zone VAV / Variable Air Volume Default = As Built... Unit Setting: Unit Size Range = 50, 51, 60, 61 Ton Default = As Built... Unit Setting: Model Generation Range = F or G Default = F... Unit Setting: Refrigerant Type Range = R410a Default = As Built... Unit Setting: Control Method Range = Staged* / Wired Zone Temp / Comm Zone Temp Default = Staged Input... Unit Setting: * Staged is not applicable. SAT Reset Method (VAV) Range = Hardwired / Outside Air / Return Air / Supply Fan Speed Default = Hardwired... Unit Setting: Smoke Purge Seq 1 Range = Purge / Pressurization / Evacuation Default = Purge... Unit Setting: Smoke Purge Seq 2 Range = Purge / Pressurization / Evacuation Default = Pressurization... Unit Setting: Smoke Purge Seq 3 Range = Purge / Pressurization / Evacuation Default = Evacuation... Unit Setting: Display Language Range = English / Spanish Default = English... Unit Setting: Display Units Range = Imperial / Metric Default = Imperial... Unit Setting: 36

37 FORM TPM-SU1 SECTION 3 - UNIT START-UP VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) B. COOLING - NO DATA C. SUPPLY SYSTEM Supply Fan Output - View Only D. COMP SYSTEM # Comp System 1 State - View Only Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Condenser Fans are View Only and are automatically chosen by unit size. Comp System 2 State - View Only Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 Default = As Built... Unit Setting: Condenser Fans are View Only and are automatically chosen by unit size. E. SUPPLY SYSTEM Supply Fan Output - View Only F. HEATING Heating System Type Range = None / Electric / Stage Gas / Modulating Gas / Hot Water Steam Default = As Built... Unit Setting: Elec Heat Capacity - If Used Range = 40 Kw V / 80 Kw / 80 Kw V / 100 Kw / 100 Kw V / 120 Kw / 160 Kw / 200 Kw / 240 Kw Default = As Built... Unit Setting: Gas Heat Capacity - If Used Range = 375 Mbh / 750 Mbh / 1125 Mbh Default = As Built... Unit Setting: HW Valve Action Hot Water / Steam Installed Range = Reverse Direct Default = Reverse... Unit Setting: G. ECONOMIZER Econo Installed Range = None / Dry Bulb / Single Enthalpy / Dual Enthalpy Default = As Built... Unit Setting: Econo Method To Use Range = Dry Bulb / Single Enthalpy / Dual Enthalpy / Best Available Default = As Built... Unit Setting: H. VENTILATION Damper Hardware Range = None / 2 Position / Standard / Tek Air Full LAQ Default = As Built... Unit Setting: 3 37

38 SECTION 3 - UNIT START-UP FORM TPM-SU1 VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) Ventilation Control Range = Demand / Fixed Minimum Default = Fixed Minimum... Unit Setting: I. EXHAUST POWER EXHAUST; TYPE Range = None / On-Off Damper Ctrl / On-Off Press Cntrl / Module Damper - VFD / Return Fan Without Exh, Return Fan with Exhaust Default = As Built... Unit Setting: PROGRAM Exhaust Fan Output - View Only 1. Push the PROGRAM key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different Program parameters for the system components. 4. Verify that all features that are installed are ENABLED. 5. Use the checklist below to verify that all PROGRAM features installed are ENABLED. A. UNIT DATA - NO DATA B. COOLING Sup Air Tempering Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: C. COMPRESSOR SYSTEMS System 1 *** Pumpdown Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: System 2 *** Pumpdown Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: D. SUPPLY SYSTEM Instability Monitor Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: E. HEATING Heating System Range = User Enabled / User Disabled Default = User Enabled... Unit Setting: Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: * Adapt Morn Warm Up Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: ** Night Set Back Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: 38

39 FORM TPM-SU1 SECTION 3 - UNIT START-UP VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) HW Valve Action - Only shown when Hot Water / Steam Heat is installed Range = Direct / Reverse Default = Direct... Unit Setting: F. ECONOMIZER Economizer System Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: G. VENTILATION Ventilation System Range = User Enabled / User Disabled Default = User Disabled... Unit Setting: Exhaust - No data * Only used if utilizing internal timeclock/schedule for Occupancy Command. ** Must have a valid zone sensor input, or unit will display Sensor/Misc fault, and it will not run. *** Leave Pump Down Disabled. Not applicable at this time. 3 SETPOINTS 1. Push the SETPOINTS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different SETPOINTS parameters for the system components. 4. Record the final value of each SETPOINTS parameter. 5. Some SETPOINTS may need to be changed in order to make the unit or certain features operate. A. UNIT DATA Unit Design Airflow Range = CFM Default = Unit Setting: B. COOLING Occ Zone Cooling Setpoint Range = 2.0 F Above Occ Zone Heating Setpoint To 90.0 F Default = 72.0 F... Unit Setting: Unocc Zone Cooling Setpoint Range = 2.0 F Above Unocc Zone Heating Setpoint To 95.0 F Default = 85.0 F... Unit Setting: RAT Cooling SP Range = 2.0 F Above RAT Heating Setpoint To RAT For High SAT Default = 70.0 F... Unit Setting: SAT Low Setpoint Range = 50.0 F To SAT High Limit Default = 55.0 F... Unit Setting: SAT High Setpoint Range = 55.0 F To 75.0 F Default = 65.0 F... Unit Setting: OAT Setpoint For Low SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = OAT For High SAT To 90.0 F Default = 80.0 F... Unit Setting: 39

40 SECTION 3 - UNIT START-UP FORM TPM-SU1 VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) OAT Setpoint For High SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = 60.0 F To OAT For Low SAT Default = 70.0 F... Unit Setting: RAT Setpoint For Low SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = RAT Setpoint For High RAT F To 90.0 F Default = 80.0 F... Unit Setting: RAT Setpoint For High SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = RAT Cooling Setpoint To RAT Setpoint For Low SAT F Default = 70.0 F... Unit Setting: Fan Speed SP For Low SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = Fan Speed Setpoint For High SAT To 100.0% Default = 90.00%... Unit Setting: Fan Speed SP For High SAT - Shows when SAT Reset Method is selected in OPTIONS - UNIT DATA Range = 50.0% To Fan Speed Setpoint For Low SAT Default = 70.00%... Unit Setting: *Mech Clg Lockout Temp Range = 0.0 F To 65.0 F Default = 50.0 F... Unit Setting: * Only active with low ambient package. If no low ambient package installed, mech clg lockout will be 50 F and is not changeable. C. COMPRESSOR SYSTEM Comp System 1 System Unloading Pressure Range = 450 Psig Psig Default = 600 Psig... Unit Setting: Comp System 2 System Unloading Pressure Range = 450 Psig Psig Default = 600 Psig... Unit Setting: D. SUPPLY SYSTEM Supply Fan VFD Speed - View Only Exhaust / Return Fan VFD - View Only Duct Press Transducer Range = 1.25, 2.50, 5.00 Default = 5.00 INWC... Unit Setting: Duct Static Reset Low SP Range = 0.0 WC To Duct Static High Limit Default = 1.5 WC... Unit Setting: Duct Static Reset High SP Range = Duct Static Low Limit To Duct Static Sensor Span Default = 2.5 WC... Unit Setting: Duct Static Over Pressure Range = 0.0 WC To 5.0 WC Default = 3.0 WC... Unit Setting: 40

41 FORM TPM-SU1 SECTION 3 - UNIT START-UP VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) Fan Speed Instability Time Range = 15 Sec To 300 Sec Default = 120 Sec... Unit Setting: Fan Speed Instability Limit Range = 10% To 50% Default = Unit Setting: 3 E. HEATING Occ Zone Heating Setpoint Range = 60.0 F To 2.0 F Below The Occupied Zone Cooling Default = 68.0 F... Unit Setting: Unocc Zone Heating Setpoint Range = 50.0 F To 2.0 F Below The Unoccupied Zone Heating Default = 60.0 F... Unit Setting: RAT Heating SP Range = 55.0 F To 2.0 F Below The RAT Cooling Setpoint Default = 68.0 F... Unit Setting: Heat Limit Temperature Range = F To F Default = F... Unit Setting: Heating SAT Range = 80.0 F To F Default = F... Unit Setting: Daily Warmup Time Day 1 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 2 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 3 Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Morning Warmup Max Time - If Morning Warmup is enabled in Program Key Range = 15 Min To 240 Min Default = 120 Min... Unit Setting: F. ECONOMIZER Outside Air Enthalpy Setpoint Range = 22.0 Btu# To 40 Btu# Default = 28 Btu#... Unit Setting: G. VENTILATION CO 2 Offset Setpoint Demand Ventilation Only Range = 100 Ppm To 1000 Ppm Default = 500 Ppm... Unit Setting: OA Damper Position Current - View Only OA Damper Pos Active SP - View Only Outside Air Total Flow - View Only Outside Airflow Active SP - View Only 41

42 SECTION 3 - UNIT START-UP FORM TPM-SU1 VARIABLE AIR VOLUME START-UP DATA SHEET (CONT'D) OA Damper Minimum Position Range = 0.0 % To OA Damper Maximum Position Default = 15.00%... Unit Setting: OA Damper Maximum Position Range = OA Damper Minimum Position To 100.0% Default = 30.00%... Unit Setting: Minimum OA Flow Setpoint Range = 0.0 CFM To CFM Default = 0.0 CFM... Unit Setting: H. EXHAUST Building Pressure Setpoint Range = WC TO WC Default = 0.0 WC... Unit Setting: Exhaust Damper Positiom - View Only Exhaust / Return Fan VFD - View Only Exhaust Output For Fan Start Range = Exhaust Output For Fan Off To 100.0% Default = 10.0%... Unit Setting: Exhaust Output For Fan Stop Range = 0.0% To Exhaust Output For Fan Start Default = 5.0%... Unit Setting: 42

43 FORM TPM-SU1 SECTION 3 - UNIT START-UP OPERATING DATA Record the operating data once the unit is running at least 10 minutes. ELECTRICAL DATA (ALL COMPRESSORS ENERGIZED) PARAMETER LEG A LEG B LEG C UNIT SUPPLY VOLTAGE PERCENT IMBALANCE % = (Highest - Lowest) / 460. This should not exceed 2% of the nominal unit voltage. If it is higher, contact the building electrician to correct supply voltage issue. 3 SUPPLY FAN MOTOR AMPS EXHAUST / RETURN FAN MOTOR AMPS COMPRESSOR 1A AMPS COMPRESSOR 1B AMPS COMPRESSOR 2A AMPS COMPRESSOR 2B AMPS CONDENSER FAN 1 AMPS CONDENSER FAN 2 AMPS CONDENSER FAN 3 AMPS CONDENSER FAN 4 AMPS SIZE QUANTITY FILTERS BELTS SUPPLY EXHAUST / RETURN 43

44 SECTION 3 - UNIT START-UP FORM TPM-SU1 DEVICE DIRTY FILTER SWITCH INSTALLED/ NOT INSTALLED ACCESSORY ITEMS RECOMMENDED SETTING 1"WC FREEZESTAT 35 F ACTUAL SETTING AIR TEMPERATURE PARAMETER DRY BULB F WET BULB F OUTDOOR AIR (OPTIONAL) SUPPLY AIR RETURN AIR AIRFLOW DATA SUPPLY FAN HORSEPOWER SUPPLY DUCT PRESSURE WC RETURN DUCT STATIC WC DESIGN CFM MEASURED CFM (TEST AND BALANCE OR ACTUAL) HYDRONIC HEAT (OPTIONAL) PARAMETER TEMPERATURE F PRESSURE PSIG / FT ENTERING WATER / STEAM LEAVING WATER / STEAM ELECTRIC HEAT (OPTIONAL) SIZE KW. TOTAL VOLTAGE AMP DRAW STAGE 1 STAGE 2 STAGE 3 STAGE 4 STAGE 5 STAGE 6 STAGE 7 STAGED GAS HEAT (OPTIONAL) Incoming Gas Pressure MANIFOLD PRESSURE in. WC Low FURN 1 High Low FURN 2 High Low FURN 3 High INDUCER 1 AMPS INDUCER 2 AMPS INDUCER 3 AMPS MODULATING GAS HEAT (OPTIONAL) Incoming Gas Pressure Record operating data at low and high speeds. FURN 1A MANIFOLD PRESSURE Low High FURN 1B High High FURN 2 Low High FURN 3 Low High INDUCER AMPS Low 44

45 FORM TPM-SU1 SECTION 3 - UNIT START-UP POST START-UP DATA REFRIGERANT CIRCUITS VALUE SYSTEM 1 SUBCOOLING SYSTEM 2 SUBCOOLING Liquid Pressure: Liquid Temperature: Liquid Pressure: Liquid Temperature: 3 SYSTEM 1 SUPERHEAT Suc Pressure: Suc Temperature: SYSTEM 2 SUPERHEAT Suc Pressure: Suc Temperature: COMP. SIGHT GLASS LEVEL SYSTEM 1 A B SYSTEM 2 A B OUTSIDE AIR TEMPERATURE SUPPLY AIR TEMPERATURE RETURN AIR TEMPERATURE HOT GAS BYPASS OPERATION/SETTING OPERATION VERIFIED SETTING PSIG COMMENTS: 45

46 SECTION 3 - UNIT START-UP FORM TPM-SU1 Scroll compressors will only pump in one direction and MUST be properly phased. To ensure proper rotation, observe discharge and suction pressure when the compressor starts. If the compressor is phased correctly, the discharge pressure will increase and the suction pressure will decrease. If this does not occur, phasing of the power supply must be verified. After start-up has been completed, all setpoints will be set to default values unless otherwise requested. If the setpoints require changing in the future, contact Product Technical Support for assistance. There may be additional charges for a TempMaster Technician to return and adjust setpoints. TempMaster Technician Signature: Date: Jobsite Foreman/Building Supervisor Signature: Date: FOR ASSISTANCE IN START-UP EQUIPMENT, PLEASE CONTACT: PRODUCT TECHNICAL SUPPORT , PROMPTS Return to office and file with customer stat-up documentation. P.O. Box 1592, York, Pennsylvania USA Copyright by TempMaster 2016 Form TPM-CL2 (516) Issue Date: May 12, 2016 NEW RELEASE Subject to change without notice. Printed in USA ALL RIGHTS RESERVED 46