THE INDUSTRY S FIRST ON-SITE PRODUCTS CATALOG

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2 THE INDUSTRY S FIRST ON-SITE PRODUCTS CATALOG INNOVATIVE TECHNOLOGY FOR THE ENVIRONMENTAL AGE CATALOG American Manufacturing Company, Inc. manufactures many specialty On-Site Wastewater products including the Bull Run Valve TM, Dial-A-Flow TM, Distribution Boxes, accessories and Controls. American also supplies as an original Equipment Manufacturer (OEM) many other products unique to the On-Site Industry. The American On-Site Products Catalog is used throughout the Industry not only for purchasing, but for reference and education. If an individual desires a product not shown in the catalog, a toll free call to our 800 number will normally result in getting information about the desired products. CONTROLS American Manufacturing becomes involved with the entire operation of the system whether potable water, process water, or wastewater. American has staff Professional Engineers, designers, soils scientists, and trained sales people with state-ofthe-art experience in control systems. Our objective is to provide the most practical, economical, and efficient control device for fluid handling. We inventory many standard application controls and are able to manufacture special application panels in a very timely manner due to our modular design and manufacturing methods. PACKAGES American Manufacturing Company, Inc. manufactures many specialty On-Site Wastewater system packages including Recirculation Sand Filter components, pump station equpment, and State-Of-The-Art DRIP DISPERSAL units incorporating automatic field flushing, disc filter backflushing, and pressure compensating emitters. DISCOUNTS American Manufacturing Company Provides Discounts for participants in the Onsite Industry. Contractors who are trained and certified in onsite installations, Wholesalers who inventory our products, and Original Equipment manufacturers (OEM) who need our specialty products in their system can achieve significant discounts from American. For more information, go to and click on the Order/Quote/Discount link. AMERICAN MANUFACTURING COMPANY, INC. AMC 9/05

3 FEATURING Bull Run Valve TM Dial-A-Flow TM Cool Guide TM Controls Patent No. 4,298,470 Patent No. 6,262,689 Drip Control Recirculating Valve Distribution Boxes Drip Hydraulic Unit Patent No. 4,822,485 INTRODUCING Patent No. 5,200,065 Perc-Rite is the original drip system which can be used with Septic or Secondary Effluent. The Perc-Rite Designer s Guide provides for simple calculations in order to design a residential drip system, almost no math required. Design from simple tables to determine if system works for site. Just fill out a 15 point work sheet from tables and fill in a few site specific dimensions on standard detail drawings. American Manufacturing Company, Inc. is proud to support through membership, conference participation and educational assistance, the National Onsite Wastewater Recycling Association (NOWRA) Page 1

4 TABLE OF CONTENTS Line No. Description Page No. 1. FEATURES 1 2. CONTENTS 2 3. PERC-RITE DRIP DISPERSAL 3 4. BULL RUN TM VALVE 4 5. DIAL-A-FLOW TM 6 6. COOL GUIDE TM 8 7. AMERICAN DISTRIBUTION BOXES 9 8. RECIRCULATING SAND FILTERS CHLORINATORS PRESSURE FITTINGS SCH PRESSURE FITTINGS SCH ACCESSORIES, PERMEAMETER & PUMPS SIPHONS QUICK DISCONNECTS VALVES FLOAT SWITCHES FLOAT ACCESSORIES CUSTOM CONTROLS ALARMS SIMPLEX DEMAND CONTROLS DUPLEX DEMAND CONTROLS SIMPLEX TIMER CONTROLS DUPLEX TIMER CONTROLS COMBINATION CONTROLS POTABLE WATER CONTROLS HYDRO-PNEUMATIC CONTROLS WATER SYSTEM ACCESSORIES MODEL NUMBERING SYSTEM & OPTIONS CONTROL PARTS SOIL LOADING RATE TABLE PERC-RITE DRIP DISPERSAL DESIGN INFO WEB-BASED REPORTING SERVICE DRIP COMPONENTS PRICE LIST ORDER INFORMATION & PRICING 56 Page 2

5 PERC-RITE DRIP DISPERSAL SIMPLY AMAZING! ~OFF THE SHELF - ALTERNATIVE DRAINFIELD~ THE ONLY DRIP IRRIGATION SYSTEM FOR SEPTIC EFFLUENT NO OTHER TREATMENT REQUIRED! PATENT NO. 5,200,065 This system may be installed in an area smaller than a conventional drainfield. Drip dispersal is approved in many juridictions for new construction. The system is preferred for repairs due to its ability to preserve landscaping and perform in difficult sites and difficult soils. This state of the art system filters septic effluent through self cleaning filters prior to slow rate dispersal into the soil. It uses proven 25 year old drip irrigation technology in an innovative new way. System installation maximizes preservation of turf, trees, shrubs and is adaptable to irregular shaped areas. Shallow and ultra shallow tubing installation provides for maximum standoff to restrictive soils and water tables. In some conditions it may be installed over existing systems. The system is installed with a standard septic tank and pump tank, and is easily adaptable to advanced pretreatment and mound systems. The system can be more suitable for repairs in wet weather. See page for design information. Standard Packages are shown below. ITEM DESCRIPTION ABD121-S121 1 ZONE QM SKID MOUNT W/ LCD CONTROL ABD121-S121SV2 2 ZONE QM INSERT W/ SEQUENCER & LCD CONTROL ABD121-S122 2 ZONE QM SKID MOUNT W/ PLC CONTROL AMD151-S121 1 ZONE SIMPLEX MANUAL CLEAN INSERT W/ LCD CONTROL ASD151-S124 2 REMOTE ZONE DRIP W/ SIMPLEX 2 FILTER, 4 ZONE CONTROL PANEL ASD152-S122 2 ZONE DRIP W/ SIMPLEX 2 FILTER, 2 ZONE CONTROL PANEL ASD153-D124 3 ZONE DRIP W/ DUPLEX 2 FILTER, 4 ZONE CONTROL PANEL ASD153-S124 3 ZONE DRIP W/ SIMPLEX 2 FILTER, 4 ZONE CONTROL PANEL ASD154-D124 4 ZONE DRIP W/ DUPLEX 2 FILTER, 4 ZONE CONTROL PANEL ASD154-S124 4 ZONE DRIP W/ SIMPLEX 2 FILTER, 4 ZONE CONTROL PANEL The QM series Quality Monitoring systems are for secondary effluent only INSTALLATION WITH VIBRATORY PLOW SAVES GRASS - MINIMUM SITE DISTURBANCE - SAVES TREES Page 3

6 THE BULL RUN TM VALVE The Bull Run Valve is designed to split flows to septic fields or systems. In addition to the advantages of longer life and easier installation it is the most public health safe alternating device available for wastewater disposal applications. The user has absolutely no contact with wastewater due to the valve s leak-proof and external operating characteristics. The change over from one drainage field to another can be accomplished in less than a minute by simply turning the valve without digging or contact with wastewater. The Bull Run Valve is available in 4 sch 40 pvc and is suitable wherever septic disposal systems are used - in commercial, industrial, and residential applications. OPERATING THE VALVE The direction control handle should be rotated periodically to direct effluent to one or the other of two septic fields. After removing the screw cap at the top of the riser tube, the valve handle can be turned with the valve key furnished. BULL RUN VALVE Complete Valve Kit Contains 1. Bull Run Valve body Valve Key 3. Riser Cap Adapter 4. Watertight Access Cap BRVCIRISER - 4 ADJUST- ABLE TO 28 HIGH POLY RISER W/CAST IRON ACCESS CAP ITEM DESCRIPTION BRV4 BULL RUN VALVE 4 BRVBULK BULL RUN VALVE & KEY ONLY BRVCIRISER BULL RUN VALVE RISER W/ CAST COVER BRVKEY28 BULL RUN VALVE KEY 28 BRVKEY36 BULL RUN VALVE KEY 36 BRVKEY48 BULL RUN VALVE KEY 48 BRVKEY60 BULL RUN VALVE KEY 60 Page 4 ITEM DESCRIPTION BRVKIT BULL RUN VALVE KIT COMPLETE BRVMOTOR4 BULL RUN VALVE MOTORIZED BRVREPKIT BULL RUN VALVE REPAIR KIT PVCFIP4 FEMALE ADAPTER 4 T DWV PVCPLUG4 PLUG 4 T DWV SDFIP4 FEMALE ADAPTER 4 SXT S&D

7 THE BULL RUN TM VALVE Size: 4 Valve Ports Material: Pvc Sch 40 Weight: 2-1/2 lbs. Positioner: Manual With Internal Stop 1. Valve Body 2. Direction Control Handle 3. Valve In Port 4. Valve Out Port 5. Riser Tube Connection 6. Positioning Shape 7. Indicator Number MOTORIZED BULL RUN VALVE INSTALLATION INSTRUCTIONS DIRECT BURIAL The valve is designed to be buried directly in the pipe trench requiring no concrete or hold down strap installation. The valve must be installed with the septic tank effluent line connected to the valve port marked IN. The valve ports marked OUT are connected to each half of the drainfield. ADAPTABLE TO VARIOUS PIPES Each valve port connection is a 4 schedule 40 female slip connection. The riser tube connection is a 4 schedule 40 male slip connection. Use ample pvc, abs, or multi-purpose glue to form a water-tight joint. Any of the following can be used to connect to the Valve: 1. Schedule 40 Pvc or Abs Pipe 2. Adapter Bushing (Dwv Hub To Sewer & Drain Spigot) 3. Astm 2729 (Schedule 30) Coupling 4. Bell End Of Astm 2729 (Schedule 30) Pipe SAMPLE VALVE SPECIFICATION A non-corrosive alternating valve shall be provided with 4 schedule 40 female connections. The valve plug shall be non-removable, watertight and externally operated. The valve shall be provided with an internal stop mechanism for positioning the plug, and the plug shall be non-jamming when turning from stop. There shall be no metal parts in contact with the wastewater. The inlet and outlet ports shall be clearly labeled for easy installation and the position of the valve shall be clearly indicated on the top of the valve. At no time shall the operator have contact (physical or visual) with the wastewater. The valve shall be installed in such a manner as to be easily accessible from the ground surface and operated with the standard water meter key provided. Simple instructions for use and maintenance, printed on durable material, shall be supplied along with each device. The valve shall be the Bull Run Valve. OPERATION BY WATER METER KEY A riser cap adapter, a water-tight access cap and valve key are provided. The valve should be buried at such a depth as to allow easy access and operation from the ground surface with the standard water meter key provided. PUMP SYSTEMS Effluent pumps can be used to dose the drainfield. The top of the valve is o-ring sealed and pressure tight under normal effluent pump operating conditions. Maximum pressure 25 psi. The internal plug is tapered to match the valve body seating ribs. This seating mechanism will prevent bypass under minimum head pressure conditions Page 5

8 AMERICAN DIAL-A-FLOW TM The American DIAL-A-FLOW is a new and innovative device for equally distributing flow out of distribution boxes. With the eccentrically located opening, the installer can rotate the DIAL- A-FLOW with a single flip of the wrist to balance all discharge ports for equal flow. Flow Control: The Amercian Dial-A-Flow provides a circular weir. Each outlet of the distribution box will equally discharge wastewater upon rising water level in the box. When the opening becomes submerged, the dial-a-flow becomes an orifice and further enhances equal distribution. The discharge rate of each dial-a-flow is depicted in the graph. The head condition is noted in inches above the invert of the orifice and is based on open discharge. The graph was derived from testing in a laboratory environment. Note: ASTM does not set standards for i.d. of many types of pipe. Many types of pipe are specified by o.d. and wall thickness tolerances. Make sure you check your regionally available pipe for fit prior to ordering the green or the gray. Ask for our free sample for a size check. Installation Instructions 1. Cut pipe as evenly as possible and remove shavings. 2. Insert pipe into distribution box and extend pipe 1 into box. 3. Insert dial-a-flow into pipe ends with opening to one side. (Do not use glue) Note: Proper cutting of corrugated pipe will result in dial-a-flow snapping behind one corrugation. 4. Level pipe individually or place level on orifice lip. 5. Parge pipes in concrete boxes into place with suitable material. 6. Fill with water and dial up each pipe to water surface. SPECIFICATION: DIAL-A-FLOW Provide a non-corrosive flow control device to be rotateably secured in the discharge piping of the drainfield distribution box. The device shall have an eccentrically located circular opening with a diameter of 1-15/16. This will provide a uniform seal in any rotated position. The device shall have a leveling lip extending into the box 1/8. The sealing means shall be a cylindrical extension inside the pipe with radially extending seal to initiate contact with pipe at least 3/4 inside the pipe. The device shall be provided with a gripping edge on the periphery of the end faces for easy rotation. The gripping edge shall consist of six uniform extensions and valleys for easy finger gripping. The device shall be made of low density polythylene, and one piece construction. This seal shall also be capable of snapping behind a corrugation of standard 4 corrugated pipe. The flow control device shall be Dial-A-Flow as manufactured be American Manufacturing Co., Inc., Manassas, Va. 4 Nominal Schedule40 S & DSdr 35 Astm 2729 Astm 3034 Sdr 35 Corrugated 4 Dual Wall Patent No. 4,298,470 Featuring One Piece Construction Page 6

9 AMERICAN DIAL-A-FLOW TM DIAL 4 GREEN DIAL 4 GRAY DIAL 4 BLACK 4 Nominal 4 Nominal Dual Wall Pipe One-Piece Construction One-Piece Construction How Do You Equalize Flow? The American Dial-A-Flow 1. ECCENTRIC OPENING LOCATION 2. WEIR EXTENSION 3. FINGER GRIP VALLEY 4. FINGER GRIP EXTENSION 5. PIPE SEAL 6. 3/4 MIN. SEAL DEPTH 7. I.D. PIPE Cross Section Of Distribution Box ITEM DESCRIPTION DIAL4BLACK DIAL-A-FLOW BLACK 4 FOR DUAL WALL DIAL4GRAY DIAL-A-FLOW GRAY 4" INCH DIAL4GREEN DIAL-A-FLOW GREEN 4 FREE SAMPLES AVAILABLE FOR SIZE CHECK PACKAGED 100 OR 200 TO A CARTON Page 7

10 AMERICAN COOL GUIDE TM For NEW or REPLACEMENT Systems ~ PUMP GUIDE HOLDER ~ LOW TURBULENCE ~ COOLING COLLAR A LAMINAR FLOW COLLAR (LFC) FOR; SMALL SOLIDS EFFLUENT PUMPS Small flow wastewater collection and distribution systems more and more need pumps with high head and low flow capacity. The use of a multi-stage centerifugal pump such as traditionally used in the water well industry helps fill this need. Manufacturers of these types of pumps have used their knowledge of pumping from dirty wells to develop pumps for clear effluent pumping. The key to using these types of pumps in effluent applications is to keep the motor cool, secure it in a tank to make it easily accessible, and don t mix the residual solids in the tank during pumping. PATENT NO. 6,262,689 INSTALLATION SCHEMATIC FOR LAMINAR FLOW & COOLING Effluent enters the inlets under slow laminar flow conditions, then moves downward, then up between the cooling collar and the motor to cool the motor. ITEM COOLGUIDE15 COOLGUIDE25 COOLGUIDE40 DESCRIPTION LAMINAR FLOW COLLAR 6, 15 GPM LAMINAR FLOW COLLAR 8, 25 GPM LAMINAR FLOW COLLAR 8, 40 GPM Page 8

11 AMERICAN D BOXES INTRODUCING! The New American Distribution/Drop Box * High Density Polyethylene * Large Size To Meet All Codes * Light Weight * Nested For UPS Shipment * Easy-Lock Seals * Available Up To 9 Holes * Quick & Easy Installation BULL RUN VALVE OR D BOX SPLITTER TYPICAL INSTALLATION WITH DISTRIBUTION BOXES Page 9

12 DISTRIBUTION BOXES The American Distribution Box is made of high density polyethylene for years of rugged use. It is a noncorrosive, light weight and strong for easy handling. Inlet and outlet invert elevations are positioned to meet your needs and local codes. Twist and lock 4 pipe seal and plug is easily installed and fits all 4 plastic pipe. Leveling is easy with our patented Dial-A-Flow TM. ITEM DBOX4 DBOX5 DBOX6 DBOX7 DBOXLID DESCRIPTION 4 HOLE DIST. BOX ONLY 5 HOLE DIST. BOX ONLY 6 HOLE DIST. BOX ONLY 7 HOLE DIST. BOX ONLY DIST. BOX LID SOLID BOX RISER Our box riser is made of high density polyethylene and is easily assembled for installation. It can be provided as both gas and watertight. It also screws into the lower unit with s/s phillips head screws. The 14 riser allows at-grade access to the Distribution/ Dropbox for inspection and leveling with the anti-flotation adapter flange. An optional screw package securely fastens lid to prevent tampering. ITEM DBOXRISER DBOXRISERSL DBOXSCREW DBOXSPLITTER3 DESCRIPTION DBOX EXT. W/ FLANGE & 8 SCREWS DBOX EXT. W/ SEALED FLANGE #8 1-1/4 PHIL PAN SS ST SCREW DBOX SPLITTER 3 HOLE Page 10

13 AMERICAN D BOX SEALS For standard installation instructions, reference the distribution box installation instruction sheet. Due to the unique twice lock seal design, the seals may be easily adapted for increased head installations. Simply apply a mastic sealing compound to the surface of the seals. The normal turn and lock procedure to install the seal will provide enhanced sealing conditions. For smooth walled installation with increased head, select the proper seals for the box configuration. Place a bead of asphalt-based sealant where the seal lip contacts the box. Insert seals in box, turn and lock each seal. For corrugated pipe installation with increased head, select the proper seals for the box configuration. Place a bead of asphalt-based sealant where the seal lip contacts the box. Insert seals in box, turn and lock each seal. Cut corrugated pipe to receive dial-a-flow. Compress first three corrugations of pipe and insert pipe into box seal. Lock pipe in seal at first corrugation. Expand pipe again to original shape. Place a bead of sealant around the pipe and seal connection and wipe around pipe w/ finger. ITEM DESCRIPTION DBOXPLUG DIST. BOX PLUG 4 DBOXSEALBLUE DBOX SEAL BLUE DBOXSEALCLEAR DBOX SEAL CLEAR DROP BOX Drop (serial distribution) box inlet and outlet are positioned to meet local code requirements. Leveling or flow control can be done with the American Dial-A-Flow. ITEM DROPBOX4 DESCRIPTION DIST. DROPBOX 4 SEALS, 1 PLUG Page 11

14 GRADE ACCESS BOXES SAMPLING CONTAINER The American sampling container provides a simple non-corrosive method to sample wastewater. The container has inlet and outlet seals with 4 separation to allow uncontaminated sampling. This grade level box has an anti-flotation collar and a sealed and securable lid for odor control and safety. Part No. SAMPLEBOX4 Description 28 sample box WETLAND OUTLET BOX The wetland outlet box shall be constructed of non-corrosive high density polyethylene plastic. The box shall be a minimum bottom dimension of 12 X 12 and be 28 tall. The box shall be supplied with fittings to provide a 9 nominal adjustable water level from a maximum wetland depth of 16 and a minimum depth of 6. WETLAND LINER The wetland liner shall be composed of a 20 or 30 mil PVC material of the size required to cover the bottom of the wetland plus the side walls and an overlap of 3 feet for backfill securing cover. ITEM DESCRIPTION DBOXSAMPLER30 DBOX SAMPLER BOX W/ RISER WETLANDBOX WETLAND OUTLET BOX WETLANDBOXV OUTLET BOX W/ 4 SLIDE GATE LINERBOOT2 LINER BOOT 2 LINERBOOT3 LINER BOOT 3 LINERBOOT4 LINER BOOT 4 PVCLINER20MIL PVC FILTER LINER 20 MIL/FT PVCLINER30MIL PVC FILTER LINER 30 MIL/FT Page 12

15 DISTRIBUTION BOXES & D BOX SEALS INSTALLATION INSTRUCTIONS DISTRIBUTION BOX INSTALLATION INSTRUCTIONS AND SPECIFICATIONS: Provide high density polyethylene drop, or distribution box with holes punched suitable to receive locking seals. The box shall be strong, non-corrosive, lightweight and easily installed The box shall be of the dimensions shown and as manufactured by American Manufacturing Co., Inc. Manassas, Va. INSTALLATION INSTRUCTIONS 1. Excavate trench bottoms for the inlet and outlet pipe elevations suitable to meet invert and grade elevations. 2. Hand excavate a square hole just large enough to receive the box and place pipe inverts at proper elevations. 3. Install seals and pipes. 4. Backfill to top of box. 5. Inspect and backfill to grade. GRAVEL BACKFILL 1. Hand backfill with gravel to top of box. 2. Make sure lid is on box and backfill to grade with available dirt. COMPACTABLE BACKFILL 1. Hand backfill to top of box in two layers. 2. Tamp each layer starting 8 away from box making sure you don t create excessive deflection in box sidewall. 3. Make sure lid is on box and backfill to grade with available dirt. LOCKING SEALS INSTALLATION INSTRUCTIONS AND SPECIFICATIONS: Provide a non-corrosive locking double sealing, low density polyethylene seal suitable to receive the specified pipe. The seal shall rotateably lock at four locations and be provided with at least two turning ears. SMOOTH WALL PIPE 1. Select the proper seals for the box configuration. 2. Insert seals in box, turn and lock each seal. 3. Place box in hole and insert pipe at least 1 inside box. CORRUGATED PIPE 1. Select the proper seals for the box configuration. 2. Insert seals in box, turn and lock each seal. 3. Place box in hole and insert pipe at least 1 inside box. 4. Cut corrugate pipe to receive dial-a-flow. 5. Compass first three corrugations of pipe and insert pipe into box seal and lock pipe in seal at first corrugation. 6. Expand pipe again to original shape Page 13

16 SAND FILTER EQUIPMENT RECIRCULATING SAND FILTER RATIO BOX LOW FLOW RESTING ELEVATED DISCHARGE The American Manufacturing Company, Inc. Recirculating Sand Filter Package design with a RATIO BOX is based on the EPA design standard. The system is designed to provide enhanced effluent quality with simple maintenance and very low operational costs. The Ratio box allows the final discharge to be elevated with the sand filter, therefore not determined by the elevation of the pump station. The filter rests during low flow, so the quality may be detracted from during restart after long rest periods. PACKAGE MODEL #RSFRV1 Page 14 RECIRCULATING SAND FILTER RECIRC-VALVE CONTINUOUS OPERATION GRAVITY DISCHARGE The American Manufacturing Company, Inc. Recirculating Sand Filter Treatment package with RECIRC-VALVE is based on the EPA design standard. The system will provide enhanced effluent quality with simple maintenance and very low operational costs. The Recirc-Valve requires the final discharge to be determined by the elevation of the pump station. The filter is dosed periodically by a timer. The periodic dose is continuous so filter resting is less, and maintenance events may increase but the quality is enhanced due to the filter being continuously active. PATENT NO. 4,818,384 ITEM DESCRIPTION RB41 RATIO BOX 4 TO 1 RB51 RATIO BOX 5 TO 1 RSFRB450 RECIRC. SAND FILTER KIT 450 GPD 2 MODULE RATIO BOX RSFRV450 RECIRC. SAND FILTER KIT 450 GPD 2 MODULE W/ RECIRC VALVE

17 SAND FILTER EQUIPMENT PACKAGE MODEL #RSFRB450 STANDARD FEATURES Ratio Box Control Panel Switch Set Tree Tank Covers Laterals Floats Pump Discharge Kit ADDED COMPONENTS PER FILTER Cover Lateral Alarm Float BY OTHERS Filter Tanks Media Pump Miscellaneous Pipe & Fittings Septic Tank & Pump Tank Installation Electrical PACKAGE MODEL #RSFRV450 STANDARD FEATURES Recirculation Valve Control Panel Switch Set Tree Tank Covers Laterals Floats Pump Discharge Kit ADDED COMPONENTS PER FILTER Cover Lateral Alarm Float BY OTHERS Filter Tanks Media Pump Miscellaneous Pipe $ Fittings Septic Tank & Pump Tank Installation Electrical ITEM DESCRIPTION DISTLATERAL2 DISTRIBUTION LATERAL 2 X 1-1/2 FILTERCOVER SAND FILTER COVER ASSEMBLY RECIRCVALVE RECIRC. SAND FILTER BYPASS Page 15

18 CHLORINATORS & DECHLORINATORS THE AMERICAN TABLET CHLORINATOR Provides easy and reliable disinfection for flows up to 1500 gpd. The chlorine adjusts automatically with the flow. DECHLORINATION TABLETS Provides simple and practical removal of chlorine from effluent waters. NA2SO3+CL- ==> NA2SO4+CL- Also adjusts automatically with flow rate. ITEM DESCRIPTION CHLORNOR CHLORINATOR NORWECO LF-1500 CHLORNOR2000 MODEL IT2000 TABLET CHLORINATOR CHLORNOR4000 MODEL IT4000 TABLET CHLORINATOR CHLORRISER24 CHLORINATOR RISER NORWECO 24 CHLORTAB25 CHLORINE TABS 25 LB PAIL CONTACTCHMBR CHLORINE CONTACT CHAMBER ASSEMBLY CONTACTMDL25 CHLOR. CONTACT MODULE 25 GAL DECHLORTAB45 DECHLOR. TAB 45 LB PAIL REAERATMODULE REAERATION MODULE W/ B9004 CONTROL Page 16

19 SCH 40 - PVC PRESSURE FITTINGS PVC 90 o SLIP ELBOW NSF APPROVED 90 o ELL (SLIP x SLIP) Part No. Size PVC PR PVC PR /4 PVC PR /2 PVC PR PVC PR PVC 45 o SLIP ELBOW NSF APPROVED 45 o ELL (SLIP x SLIP) Part No. Size PVC PR PVC PR /4 PVC PR /2 PVC PR PVC PR PVC SLIP TEE NSF APPROVED TEE (SLIP x SLIP x SLIP) Part No. Size PVC PRT 1 1 PVC PRT /2 PVC PRT 2 2 PVC PRT 2x114 2 x1-1/4 PVC PRT 2x112 2 x1-1/2 PVC PRT 3 3 PVC PRT 3x114 3 x1-1/4 PVC SLIP CAP NSF APPROVED CAP (SLIP) Part No. Size PVC PR CAP 1 1 PVC PR CAP /4 PVC PR CAP /2 PVC PR CAP 2 2 PVC PR CAP 3 3 PVC COUPLING SLIP TO SLIP NSF APPROVED COUPLING (SLIP x SLIP) Part No. Size PVC PR COUP 1 1 PVC PR COUP /4 PVC PR COUP /2 PVC PR COUP 2 2 PVC PR COUP 3 3 PVC MALE ADAPTER NSF APPROVED MALE ADAPTER (SLIP x MIP) Part No. Size PVC PR MIP 1 1 PVC PR MIP /4 PVC PR MIP /2 PVC PR MIP 2 2 PVC PR MIP 3 3 PVC PR MIP 2x112 2 Sx1-1/2 MP PVC FEMALE ADAPTER NSF APPROVED FEMALE ADAPTER (SLIP x FIP) Part No. Size PVC PR FIP 1 1 PVC PR FIP /4 PVC PR FIP /2 PVC PR FIP 2 2 PVC PR FIP 3 3 PVC PR FIP 12x34 1/2 x 3/4 Part No. PVC PR B 112X1 PVC PR B 112x114 PVC PR B 2x114 PVC PR B 2x112 PVC PR B 3x114 PVC PR B 3x112 PVC PR B 3x2 PVC PR B 4x2 PVC PR B 4x3 BUSHINGS (SLIP X SLIP) (SLIP x FIP ALSO AVAILABLE) Size 1-1/2 x1 1-1/2 x1-1/4 2 x1-1/4 2 x1-1/2 3 x1-1/4 3 x1-1/2 3 x2 4 x2 4 x Page 17

20 SCH 80 - PVC PRESSURE FITTINGS PVC 90 o SLIP ELBOW NSF APPROVED PVC COUPLING NSF APPROVED 90 o ELL (SLIP x SLIP) Part No. Size PVC PVC /4 PVC /2 PVC PVC PVC 45 o SLIP ELBOW NSF APPROVED COUPLING (SLIP x SLIP) Part No. Size PVC 80 C 1 1 PVC 80 C /4 PVC 80 C /2 PVC 80 C 2 2 PVC 80 C 3 3 PVC MALE ADAPTER NSF APPROVED 45 o ELL (SLIP x SLIP) Part No. Size PVC PVC /4 PVC /2 PVC PVC PVC SLIP TEE NSF APPROVED TEE (SLIP x SLIP x SLIP) Part No. Size PVC 80 T 1 1 PVC 80 T /4 PVC 80 T /2 PVC 80 T 2 2 PVC 80 T 2x114 2 x1-1/4 PVC 80 T 2x112 2 x1-1/2 PVC 80 T 3 3 PVC 80 T 3x112 3 x1-1/2 MALE ADAPTER (SLIP x MIP) Part No. Size PVC 80 MIP 1 1 PVC 80 MIP /4 PVC 80 MIP /2 PVC 80 MIP 2 2 PVC 80 MIP 3 3 PVC FEMALE ADAPTER NSF APPROVED FEMALE ADAPTER (SLIP x FIP) Part No. Size PVC 80 FIP 1 1 PVC 80 FIP /4 PVC 80 FIP /2 PVC 80 FIP 2 2 PVC 80 FIP 3 3 BUSHINGS (SLIP x SLIP) (SLIP X FIP ALSO AVAILABLE) PVC SLIP CAP NSF APPROVED CAP (SLIP) Part No. Size PVC 80 CAP 1 1 PVC 80 CAP /4 PVC 80 CAP /2 PVC 80 CAP 2 2 PVC 80 CAP 3 3 Part No. PVC 80 B 112x1 PVC 80 B 112x114 PVC 80 B 2x114 PVC 80 B 2x112 PVC 80 B 3x114 PVC 80 B 3x112 PVC 80 B 3x2 PVC 80 B 4x2 PVC 80 B 4x3 FLANGES AVAILABLE Size 1-1/2 x1 1-1/2 x1-1/4 2 x1-1/4 2 x1-1/2 3 x1-1/4 3 x1-1/2 3 x2 4 x2 4 x3 Page 18

21 ACCESSORIES SLUDGE JUDGE SWEET AIR CONSTANT HEAD PERMEAMETER The Compact Constant Head Permeameter is an advanced portable piece of field equipment for measuring saturated hydraulic conductivity (Ksat) of the vadose (unsaturated) zone in the natural soil. The standard unit shown here can be used to measure Ksat from the soil surface to shallow depths. Depth of measurement can be increased to 4 meters using an other devices such as listed below. CONSTANT HEAD PERMEAMETER PERMEAMETER This placement, slow rate, inverted constant head permeameter provides an alternative device to estimate the hydraulic conductivity of soils for shallow installations. ITEM DESCRIPTION PUTURB W 15 GPM TURBINE 1/2 HP, 1PH, 115V, 2 WIRE PUTURB W 15 GPM TURBINE 1/2 HP, 1PH, 230V, 2 WIRE PUTURB W 15 GPM TURBINE 3/4 HP, 1PH, 230V, 2 WIRE PUTURB W 25 GPM TURBINE 1 HP, 1PH, 230V, 2 WIRE PERMEAMETER PERMEAMETER CLEAR 4 SLUDGEJUDGE SLUDGE JUDGE DEPTH RECORDER SLUDGEJUDGEBRSH SLUDGE JUDGE BRUSH SLUDGEJUDGECASE SLUDGE JUDGE CASE SLUDGEJUDGEEXT SLUDGE JUDGE MIDDLE EXTENSION SLUDGEJUDGE-EXT SLUDGE JUDGE MIDDLE/EXTENSION SECTION SLUDGEJUDGEULTR SLUDGE JUDGE ULTRA SWEETAIR SWEET AIR FILTER 3 W/ CAP SWEETAIR4 SWEET AIR FILTER 4 SWEETAIR490 SWEETAIR FILTER 90 ELL 4 SWEETAIRCAP SWEET AIR OVERFLOW DOME CAP Page 19

22 AMERICAN AUTOMATIC SIPHONS SIMPLEX (ONE) An inexpensive trouble-free method of providing dosing and resting is through the use of an automatic siphon. There is an automatic dosing siphon available for a wide variety of dosing tank and drawdown depths. DUPLEX (TWO) Longer periods of rest can be provided by installing two siphons in the dosing tank and alternately discharging the tank into one-half of the field at a time. The american siphon is hydraulically designed to automatically alternate when two siphons are installed. This is accomplished with no moving parts as it relies upon the hydraulic design of the siphon. OPERATION OF AUTOMATIC SIPHON When the liquid rises in the tank above the open end of the vent pipe affects an air seal. As the liquid continues to rise air trapped in the dome and the long leg of the main trap forces water out of the trap. When the head of the liquid in the tank forces all of the long leg of the trap a quantity of air will be forced around lower bend. Liquid in the short leg of the trap will be rapidly forced out of the short leg by the up rush of air and will start the siphon action. The liquid is drawn out of the tank until air reaches the bottom of the dome which stops the siphon action. The Battery operated siphon counter has a 5 year battery life design. The counter comes in a NEMA 4X enclosure with a non-mercury differential float switch. Dual siphon counters are provided with two counters and two flow switches. ITEM DESCRIPTION DSCFS-GL DUPLEX SIPHON CONTROL W/ 2 FLOAT SWITCHES SIPHON207 SIPHON 2 W/ 7 DRAWDOWN SIPHON313 SIPHON 3 W/ 13 DRAWDOWN SIPHON413 SIPHON 4 W/ 13 DRAWDOWN SIPHON417 SIPHON 4 W/ 17 DRAWDOWN SIPHON423 SIPHON 4 W/ 23 DRAWDOWN SIPHON523 SIPHON 5 W/ 23 DRAWDOWN SIPHON630 SIPHON 6 W/ 30 DRAWDOWN SIPHON836 SIPHON 8 W/ 36 DRAWDOWN SSC4-B9006 SSC4-GL SIPHON COUNTER APPROX. DIMENSIONS IN INCHES SIPHON MODEL - SIPHON SIPHON DIA. A DRAWDOWN B WIDTH OF TRAP C HIGH WATER ABOVE FLOOR D FLOOR TO DISCHARGE E TRAP DEPTH F HEIGHT ABOVE FLOOR G BOTTOM BELL TO FLOOR H TRAP TO DISCHARGE I N/A AVG. DISCHARGE G.P.M MIN. DISCHARGE G.P.M APPROX. WEIGHT (LBS) Page 20

23 QUICK DISCONNECTS -ADAPTER A -COUPLER B -COUPLER D -ADAPTER F -PVC SCH80 UNION -PVC COMPR. COUPLING The new plastic CAM-LOCK couplings are suitable for use in providing a QUICK DISCONNECT for sewage and effluent pump systems within a highly corrosive environment. The camlock idea has been around for many years, but has only recently become available in high strength non-corrosive plastic. The camlock fitting should be used in pump systems to provide easy removal of pumps and check valves for repair and maintenance while providing a (restrained joint) connection for pumping. INSTALL THE CAMLOCK FITTING WHENEVER QUICK DISCONNECT FOR PUMP SYSTEMS ARE USED. ITEM DESCRIPTION CAMAPL112 CAMLOCK ADAPTER 1-1/2 FIP POLY CAMAPL114 CAMLOCK ADAPTER 1-1/4 FIP POLY CAMAPL2 CAMLOCK ADAPTER 2 FIP POLY CAMAPL3 CAMLOCK ADAPTER 3 FIP POLY CAMDPL112 CAMLOCK COUPLER 1-1/2 FIP POLY CAMDPL114 CAMLOCK COUPLER 1-1/4 FIP POLY CAMDPL2 CAMLOCK COUPLER 2 FIP POLY CAMDPL3 CAMLOCK COUPLER 3 FIP POLY CAMGASKET112 CAMLOCK GASKET 1-1/2 CAMGASKET2 CAMLOCK GASKET 2 CAMGASKET3 CAMLOCK GASKET 3 CAMXPL112 CAMLOCK ADAPTER 1-1/2 S PVC CAMXPL114 CAMLOCK ADAPTER 1-1/4 S PVC CAMXPL2 CAMLOCK ADAPTER 2 S PVC CAMXPL3 CAMLOCK ADAPTER 3 S PVC CAMYPL112 CAMLOCK COUPLER 1-1/2 S PVC CAMYPL114 CAMLOCK COUPLER 1-1/4 S PVC CAMYPL2 CAMLOCK COUPLER 2 S PVC CAMYPL3 CAMLOCK COUPLER 3 S PVC PVC80U112 UNION 1-1/2 S SCH 80 PVC80U114 UNION 1-1/4 S SCH 80 PVC80U2 UNION 2 S SCH 80 PVC80U3 UNION 3 S SCH 80 PVCCOMPU112 COMPRESSION UNION 1-1/2 SCH 40 PVCCOMPU114 COMPRESSION UNION 1-1/4 SCH 40 PVCCOMPU2 COMPRESSION UNION 2 SCH 40 PVCCOMPU3 COMPRESSION UNION 3 SCH Page 21

24 AIR / VACUUM RELEASE VALVES SHORT BODY SEWAGE SERVICE AIR/VACUUM VALVE 2 NPT Inlet and NPT Outlet AIRRELEASE1-COM Vacuum Relief & Continuous Acting Air Vent AIRRELEASE2 2 Air & Vacuum Vent Screwed End Inlet Shown (Flushing Attachments Not Shown) AIRRELEASE1 1 Air & Vacuum Vent ITEM DESCRIPTION AIRREL929L AIR RELEASE VALVE 2 AIRVAC939L AIR/VAC RELEASE 2X1 GA#939L CAST IRON AIRRELEASE12 1/2 Button Air Release See Page 50 - Drip Components Page 22

25 VALVES PVC GATE VALVE (SLIP x SLIP) Part No. Size PVC GATE 1 1 SxS PVC GATE /4 SxS PVC GATE /2 SxS PVC GATE 2 2 SxS BRONZE GLOBE VALVE (FIP x FIP) Part No. Size GLOBE /4 FIPxFIP GLOBE /2 FIPxFIP GLOBE 2 2 FIPxFIP GLOBE 3 3 FIPxFIP PVC SLIDE GATE VALVE Part No. PVCSLGATE112 PVCSLGATE2 PVCSLGATE3 PVCSLGATE4 PVCSLGATE6 PVCSLGATE8 Size 1-1/2 SxS 2 SxS 3 SxS 4 SxS 6 SxS 8 SxS DIMENSIONS Slip X Slip Valve SIZE A B C D E F 1-1/2 PVC 6-1/2 8-5/8 2-7/8 2-3/8 3-15/16 3-1/2 2 PVC 7-1/2 10-1/2 3-1/4 2-11/16 4-9/16 3-1/8 3 PVC 9-1/ /8 3-15/16 5-3/16 4-1/2 4 PVC 9-1/ / /16 5-3/16 6 PVC 22-3/8 31-1/ /4 13-1/4 11-1/8 8 PVC 22-3/8 31-1/ / / /4 PVC CHECK VALVE (SLIP x SLIP) Part No. Size PVC CHECK 1 1 SxS PVC CHECK /4 SxS PVC CHECK /2 SxS PVC CHECK 2 2 SxS PVC CHECK3 3 SxS PVC BALL VALVES (SLIP x SLIP) Part No. Size PVC BALL VLV 1 1 SXS PVC BALL VLV /4 SxS PVC BALL VLV /2 SxS PVC BALL VLV 2 2 SxS PVC BALL VLV 3 3 SxS PVC Cold Water Only o F.W.P. O-Ring Seal BRONZE CHECK VALVE (FIP x FIP) Part No. Size CHECK 1 1 FIPxFIP CHECK /4 FIPxFIP CHECK /2 FIPxFIP CHECK 2 2 FIPxFIP CHECK 3 3 FIPxFIP SOLENOID VALVE Part No. Description DH-SOLVLV1 SOLONOID VALVE 1 See Page 50 - DRIP COMPONENTS Part No. Dh-SOLNC Dh-SOLNO SOLENOID (Circular) Description normally closed normally open See Page 50 - DRIP COMPONENTS Page 23

26 FLOAT SWITCHES Tether length, inches Water pumped, inches ENVIRONMENTALLY SAFE WIDE-ANGLE MECHANICAL DIFFERENTIAL FLOAT SWITCH These enclosed PIGGY-BACK float switches are designed to operate fractional horsepower pumps. The units may be used for pump-up, pump-down, alarm or pilot duty operation in most water pump applications. (Not for use in swimming pools.) ALARM & PILOT DUTY FLOAT SWITCHES These float switches are available for pilot duty operation. They are enclosed in durable and chemically stable polypropylene. They are available in 2 amp ratings and various lengths. MODEL NUMBER SYSTEM / / / FLOAT TYPE, A-ALARM, D-DIFFERENTIAL ADD H FOR HEAVY DUTY SWITCH 2. NORMALLY OPEN (O) OR CLOSED (C) 3. LENGTH IN FEET 4. P IF PLUG (1-115V, 2-230V) ~ EXAMPLE: DO15P1-DIFFERENTIAL NORMALLY OPEN 15 W/ 115V PLUG ITEM DESCRIPTION DC15 FLOAT DC15 DIFF., N.C., ABS, 13A, 15 DC15P1 FLOAT DC15P1 DIFF., N.C., ABS, 13A, 15, 110V DC30 FLOAT DC30 DIFF., N.C., POLY, 13A, 30 DC30P1 FLOAT DC30P1 DIFF., N.C., ABS, 13A, 30, 110V DHO15 FLOAT DHO15 DIFF., N.O., ABS, 15A, 15 DHO15P1 FLOAT DHO15P1 DIFF., N.O., ABS, 15A, 15, 110V DO10P1 FLOAT DO10P1 DIFF., N.O., ABS, 13A, 10, 110V DO15 FLOAT DO15 DIFF., N.O., ABS, 13A, 15 DO15P1 FLOAT DO15P1 DIFF., N.O., ABS, 13A, 15, 110V DO15P2 FLOAT DO15P2 DIFF., N.O., ABS, 13A, 15,230V DO15W FLOAT DO15W DIFF., N.O., ABS, 13A, 15, W DO30 FLOAT DO30 DIFF., N.O., ABS, 13A, 30 DO30P1 FLOAT DO30P1 DIFF., N.O., ABS, 13A, 30, 110V DO50 FLOAT DO50 DIFF., N.O., ABS, 13A, 50 PO15 FLOAT PO15 PILOT, N.O., POLY, 10A, 15 PO15W FLOAT PO15W PILOT, N.O., POLY, 10A, 15, W PO20 FLOAT PO20 PILOT, N.O., POLY, 10A, 20 PO20W FLOAT PO20W PILOT, N.O., POLY, 10A, 20, W PO30 FLOAT PO30 PILOT, N.O., POLY, 10A, 30 PO30W FLOAT PO30W PILOT, N.O., POLY, 10A, 30, W PO50 FLOAT PO50 PILOT, N.O., POLY, 10A, 50 Page 24

27 FLOAT ACCESSORIES VERTICAL FLOATBAR Three Float Demand Switch Bar Equalization Switch bar w/override WH SWITCHCLAMP FLOATBAR 4 FLOATBAR 3 ITEM FLOATBAR FLOATBAR3 SWITCHBARVERT2 SWITCHBARVERT3 SWITCHBARVERT4 SWITCHCLAMP WH DESCRIPTION 4 FLOAT STAINLESS FLOAT BAR 3 FLOAT STAINLESS FLOAT BAR FLOAT BAR 2, (2)DO15 FLOAT BAR 3, (3)DO15 FLOAT BAR 4, (4)DO15 FLOAT WIRE PIPE CLAMP S.S. FLOAT WEIGHT (HALF ONLY) Page 25

28 CUSTOM CONTROLS U.L. APPROVED & LABELED MANY OPTIONS AVAILABLE Page 26 CUSTOM CONTROLS ARE AVAILABLE WITH STANDARD PROGRAMS MULTIPLE PUMPS or DUPLEX PUMPS & MULTIPLE ZONE VALVES MULTIPLE PUMP OR ZONE - TIMER BASED CONTROLS As with the simplex and duplex timer based control systems, the multiplex systems are ideal for managing and monitoring daily flow of wastewater, but are intended for use in larger commercial and industrial systems. The multiplex systems contain many of the same features found in the smaller systems but are typically micro-processor controlled to allow for a greater amount of flexibility. Any combination of pumps and/or zone valves may be left out of service, at the flip of a switch, without affecting the sequence. Pump and/or zone valve fail circuits allow for easy detection and alarm of failed equipment or lines. The space-saving micro-processor based control utilizes a door mounted keypad for easy, user friendly data entry and collection. Standard programs can be customized to meet your specific application. Hard wired relay type controls are also available upon request. Call factory for details and pricing information. MET MULTIPLEX EQUALIZATION CONTROLS This series of controls is designed to provide flow equalization and are ideal to provide an alarm condition for excess wastewater flow. The standard MET time of day ( T series) timed dose panels are configured with a 24-hour time clock and pump run timer for each pump. The control will allow a pump (or zone) to be taken out of service without interfering with the operation of the other zones or creating nuisance alarm conditions. MT MULTIPLEX TIMED DOSE ON DEMAND CONTROLS This series of controls is designed to operate more than two pumps and dose on demand with an adjustable run timer for each pump. This type of timer control is typically used to provide a measured flow to unequal sized zones where flow equalization is not required. Each pump dose can be individually set by adjusting the pump run timers. The control will allow a pump (or zone) to be taken out of service without interfering with the operation of the other zones or creating nuisance alarm conditions.

29 ALARMS STANDARD ALARM The Tank Alarm TA1 povides a versatile means of indicating an alarm condition in a water or wastewater system. The unit has an amber Power On light to indicate it is in service and the unit will sense a high level condition or a low level condition (by just changing the floats). The alarm condition provides a red light and sound. The sound may be turned off until the alarm condition is corrected. The float switch is low voltage and U/L Listed. The Bracket/Cover is a mounting bracket and cover only. All wiring and components are housed in the front insert module. QUICK AND EASY INSTALLATION FLOAT INCLUDED MODEL A1-A NEMA1, INDOOR ITEM A1-B0001P A4-B0510P TA1 TA1A TA1L TA3 MODEL A4-AFL NEMA4X, OUTDOOR DESCRIPTION A1-A ALARM W/ FLOAT A4-AFL W/ 10 FLOAT TA1 TANK ALARM W/ FLOAT TA1-A ALARM W/ FLOAT (AUTO-RESET) TA1 LOW LEVEL TANK ALARM TA3 OUTDOOR TANK ALARM W/ FLOAT AUTO RESET The Auto Reset Alarm A1-A & A4-AF is a desirable option for many installations. In the event of a pump failure, water will continue to rise in the tank and sound the alarm. The buzzer can be silenced by pushing the silence switch. Once the alarm condition has been corrected and the alarm float turned down, the buzzer will automatically reset to make the system fully operational again. The repair person will not be able to forget to reset the audible portion of the alarm. FLOAT INCLUDED Page 27

30 S -SERIES SIMPLEX CONTROLS NEMA 1 - INDOOR NEMA 4X - OUTDOOR * U.L. APPROVED & LABELED * MANY OPTIONS AVAILABLE SIMPLEX SEQUENCE OF OPERATION The wastewater is discharged into a pump tank. This tank is provided with a pump controlled by three (3) float switches to control, by volume, each dose to be discharged. When water rises in the chamber, the lower float will rise. Water will continue to rise until the middle float rises and actuates the pump. The pumping volume may be adjusted by increasing the separation between the lower and middle float. In the event of mechanical failure, the water will continue to rise above the middle float. Upon the alarm float rising, the alarm contact will be closed. The alarm light and the audible alarm shall activate. The controller shall continue to sound the alarm until the system is serviced. The alarm test-off-normal (test-normal-silence for auto-reset alarm)switch may be turned to the off (silence) position to silence the audible portion of the alarm and turn off the top mounted light. For the pump to be automatically actuated, the pump switch must be on auto. The pump may also be operated in the manual position. S Series Simplex Dose On Demand Controls (Single Phase and Three Phase) Basic Control Designation Terms: (All features and Options must be designated in model number if desired.) S 4 - Control Series Alarm Feature Breaker Feature Enclosure Options (if desired) (if desired) NEMA 1 Indoor (If desired) NEMA 4x Outdoor Typical Model Number - SAB124-FJL. (Simplex control with alarm, breakers-1ph/230v, Nema 4x enclosure, flasher, upgraded contactor, and locking hasp.) Page 28

31 SIMPLEX SPECIFICATIONS Basic S Pump Control Includes: Nema rated enclosure w/hinged door (Nema 1 steel or Nema 4x fiberglass) Removable aluminum backplate for component mounting. Duty rated pump contactor V/230V/460V Hand-Off-Auto Toggle Switch Power and pump run indicator light 2A control fuse Finger-safe terminal blocks Neatly bundled wiring harness 115V control transformer w/ fused secondary (Three-phase units only) U.L. APPROVED AND LABELED Alarm A Feature (If desired) Includes: 10 ft. alarm horn Test-Off-Normal toggle switch High level indicator light, 40 Watt red lexan alarm light (Outdoor units only) Breaker B Feature (If desired) Includes: For units without alarm: -Molded case pump/control circuit breaker For units with alarm: -Molded case pump circuit breaker -Molded case alarm/control breaker For 460v/3-phase units: -Motor protector for pump (combination short circuit/overload) -Molded case alarm/control breaker ITEM ARSAB-B1959P SA1-B1250P SA4-B1528P SAB-B1101P SAB-B1559P SAB-B1569P SAB-B1686P SAP-B1704P SAP-B1728P SAP-B1737P SAP-B1796P SAP-B1859P DESCRIPTION ARSAB124-AFJ2KLS, AUTO REVERSING SIMPLEX, 115V/230V, 1 PH SA1-AJ SIMPLEX W/ ALARM SA4-AFJL SIMPLEX W/ ALARM & FLASH SAB121-J SIMPLEX W/ ALARM & BREAKER SAB124-AFJL SIMPLEX W/ ALARM & BREAKER SAB124-AEFJL SIMPLEX W/ ALARM & ETM SAB124-ACEFJL SIMPLEX W/ ALARM, COUNTER & ETM SAP324-AJ1L, SIMPLEX, 230V, 3 PHASE SAP341-J1, SIMPLEX, 460V, 3 PHASE SAP344-AJ1L, SIMPLEX, 460V, 3 PHASE SAP321-J1, SIMPLEX, 230V, 3 PHASE SAP384-AJ1L, SIMPLEX, 208V, 3 PHASE Page 29

32 D -SERIES DUPLEX CONTROLS NEMA 1 - INDOOR NEMA 4X - OUTDOOR THREE FLOAT OPERATION The pump control panel shall be equipped with three float switches to control, by volume, each dose to be discharged. The dosing volume is adjustable by increasing or decreasing the distance between the Pump Off (Bottom) and Pump On (Second) float. When the water level rises high enough to overcome the Pump On float, the lead pump will activate and continue to run until the water level drops below the Pump Off float. The control will then alternate the lead pump. If the water level continues to rise and reaches the Lag Pump (Third) float, the lag pump will activate the alarm and both pumps will continue to run until the water level drops below the Pump Off float. The audio/visual alarm will be latched in until the alarm silence switch is pressed, at which time the audio alarm will be silenced. The visual alarm will remain lit until the liquid level drops below the High Level/Lag float. FOUR FLOAT OPERATION The alarm should be placed in the third position and the lag pump in the fourth position. If the water level continues to rise and reaches the High Level (Third) float, the audio/visual alarm will activate and be latched in until manually acknowledged. If the water level continues to rise and reaches the LAG (fourth) float, the lag pump shall activate and continue to run until the water level drops below the Pump Off float. D Series Duplex Dose On Demand Controls Basic Control Designation Terms: (All features and Options must be designated in model number if desired.) D 4 - Control Series Alarm Feature Breaker Feature Enclosure (Options) (if desired) (if desired) NEMA 1 Indoor (If desired) NEMA 4x Outdoor Typical Model Number - DAB124-FJL. (Duplex control with alarm, breakers-1ph/230v, Nema 4x enclosure, flasher, upgraded contactor, and locking hasp.) Page 30

33 DUPLEX SPECIFICATIONS Basic D Pump Control Includes: Nema rated enclosure w/hinged door (Nema 1 steel or Nema 4x fiberglass) Removoble aluminum backplate for component mounting. Duty rated pump contactor V/230V/460V Electro-mechanical pump alternator Lag pump float terminals Hand-Off-Auto toggle switch each pump Pump run indicator light each pump Neatly bundled wiring harness 115V control transformer w/ fused secondary (Three-phase units only) U.L. APPROVED AND LABELED Alarm A Feature (If desired) Includes: 10 ft. alarm horn Test-Off-Normal toggle switch High level indicator light, 40 Watt red lexan alarm light (Outdoor units only) Dry remote alarm contacts Breaker B Feature (If desired) Includes: For units without alarm: -Molded case pump/control circuit breaker each pump -Molded case control circuit breaker For units with alarm: -Molded case pump circuit breaker each pump -Molded case alarm/control breaker For 460v/3-phase units: -Motor protector for pump (combination short circuit/overload) -Molded case alarm/control breaker ITEM DESCRIPTION ARDAB-B2093P ARDAB124-AFJ2KLS, AUTO REVERSING DUPLEX, 230V, 1 PH ARDAP-B2084P ARDAP384-AFJLST, AUTO REVERSING DUPLEX, 208V, 3 PH ARDAP-B2099P ARDAP324-AFJ1LST, FLA A DA4-B2621P DA4-J, DUPLEX W/ ALARM DAB-B2221P DAB111-J, DUPLEX, 115V DAB-B2240P DAB121-J, DUPLEX, 230V DAB-B2267P DAB124-AEFJL, DUPLEX W/ ETM DAB-B2431P DAB124-ACEFJL, DUPLEX W/ COUNTERS & ETM DAB-B2500P DAB124-AFJL, DUPLEX DAP-B2950P DAP321-J1, DUPLEX, 230V, 3 PHASE DAP-B2951P DAP324-AJ1L, DUPLEX, 230V, 3 PHASE DAP-B2952P DAP341-J1, DUPLEX, 460V, 3 PHASE DAP-B2953P DAP344-AJ1L, DUPLEX, 460V, 3 PHASE DAP-B2954P DAP381-J1, DUPLEX, 208V, 3 PHASE DAP-B2955P DAP384-AJ1L, DUPLEX, 208V, 3 PHASE Page 31

34 ( SEPR Series) - SIMPLEX EQUALIZATION REPEAT CYCLE TIMER ( SEPRT Series) - SIMPLEX EQUALIZATION TIME OF DAY TIMER ( SEQ Series) - SIMPLEX EQUALIZATION REPEAT CYCLE TIMER U.L. APPROVED & LABELED MANY OPTIONS AVAILABLE TIMER CONTROL SEQUENCE OF OPERATION The pump control panel shall be equipped with four float switches to control the timed doses to be discharged. The water level must be high enough to overcome the Redundant Off (Bottom) float in order for the pump to be permitted to run. When the water level rises high enough to overcome the Dose Enable (second) float and the timer is in the enable mode, the pump will activate. The pump shall continue to run for the length of time as programmed on the pump run timer, and shall then shut off. The pump shall remain off until the timer enters a new pump enable mode, at which time the pump shall activate (as long as the Dose Enable float is still up) and will run until the pump run timer finishes timing out. This process shall continue until the water level drops below the Dose Enable float and the pump run timer has timed out. The control system shall be equipped with a peak enable circuit to manage peak flows and excess water use. If the water level continues to rise enough to overcome the peak enable (third) float and the selector switch is on, the pump shall be activated, regardless of the standard rest time condition. The pump will continue to run until deactivated by the peak timer circuit, at which time the pump will shut off and the normal pumping cycle shall resume. If the water level continues to rise enough to overcome the High Level (fourth) float, the audio/visual alarm shall activate until silenced by pressing the Test-Normal-Silence switch to the silence position. The alarm circuit shall automatically reset when the High Level float returns to its normal position. SEPR And SEPRT Simplex Series Timed Equalization Controls (Single phase and three phase) Basic Control Designation Terms: (All features and Options must be designated in model number if desired.) SEPR 4 - Control Series Alarm Feature Breaker Feature Enclosure Options (if desired) (if desired) NEMA 1 Indoor (If desired) NEMA Outdoor Page 32

35 SIMPLEX TIME DOSE SPECIFICATIONS Basic SEPR, SEPRT, or SEQ Includes: Nema rated enclosure w/hinged door (Nema 1 steel or Nema 4x fiberglass) Removable aluminum backplate for component mounting Duty rated pump contactor V/230V/460V Adjustable pump run timer 24 hour 15 minute increment time of day or week time clock ( SEPRT series only) High level timer override circuit (w/counter) Hand-Off-Auto toggle switch Pump run indicator light 2A control fuse Float switch terminal blocks Neatly bundled wiring harness 115V control transformer w/ fused secondary (Three-phase units only) U.L APPROVED AND LABELED Alarm Feature (if desired) Includes: ft. alarm horn Test-Off-Normal toggle switch High level indicator light 40 watt red lexan lens alarm light (Outdoor units only) Breaker Feature (if desired) Includes: For units without alarm: -Molded case pump/control circuit breaker For units with alarm: -Molded case pump circuit breaker -Moded case alarm/control circuit breaker For 3-phase units: -Motor protector for pump (combination short circuit/overload) -Molded case alarm/control breaker ITEM SEPR-B4669 SEPT-B4672 SEQ-B4192P DESCRIPTION SEPRAB124-AJLR (MULTI-FUNCTION) SEPTAB124-AJLR (24 HOUR MULTI-FUNCTION) SEQAB124-AJL Page 33

36 DEPR SERIES - DUPLEX EQUILIZATION U.L. APPROVED & LABELED MANY OPTIONS AVAILABLE DEPR/DEPRT EQUALIZATION PUMP CONTROL SEQUENCE OF OPERATION The pump control panel shall be equipped with four float switches to control the timed doses to be discharged. The water level must be high enough to overcome the Redundant Off (Bottom) float in order for the pumps to be permitted to run. When the water level rises high enough to overcome the Dose Enable (second) float and the timer, the lead pump will activate. The lead pump shall continue to run for the length of time as programmed on the pump run timer, and shall then shut off. The pump controller will rotate the lead pump at the end of each pump cycle. The pumps shall remain off until the timer enters a new pump enable mode, at which time the new lead pump shall activate (as long as the Dose Enable float is still up) and will run until the pump run timer finishes timing out. The pump run timer shall continue to operate a full pumping cycle even when the Dose Enable float drops to the off position. This process shall repeat until the water level drops below the Dose Enable float and the pump has timed out. Should either pump fail to run when called for, the pump fail circuit shall remove the failed pump from service and activate the audio/visual alarm. The alarm shall remain latched in until manual reset. The control system shall include an alternator override switch to allow for manual selection of the lead pump if necessary, and will be setup such that it will not interfere with the normal timing functions of the system. The control system shall be equipped with a peak enable circuit to manage peak flows and excess water use. If the water level continues to rise enough to overcome the peak enable (third) float and the selector switch is on, the lead pump shall be activated, regardless of the standard rest time condition. The pump will continue to run until deactivated by the timer, at which time the pump will shut off and the normal pumping cycle shall resume. If the water level continues to rise enough to overcome the High Level (fourth) float, the audio/visual alarm shall activate and remain latched until the silence switch is pressed. When the silence switch is pressed, the audible alarm shall be silenced and the top mounted alarm light will remain lit until the water level drops below the High Level float, at which time the alarm circuit must be manually reset. DEPR And DEPRT Duplex Timed Equalization Controls (Single phase and three phase) Basic Control Designation Terms: (All features and Options must be designated in model number if desired.) DEPR 4 - Control Series Alarm Feature Breaker Feature Enclosure Options (if desired) (if desired) NEMA 1 Indoor (If desired) NEMA Outdoor Page 34

37 DUPLEX TIME DOSE SPECIFICATIONS Basic DEPR & DEPRT Pump Control Includes: Nema rated enclosure w/hinged door (Nema 1 steel or Nema 4x fiberglass) Removable aluminum backplate for component mounting Duty rated pump contactor V/230V/460V Adjustable pump run timer 24 hour 15 minute increment time of day or week time clock ( DEPRT series only) Repeat Cycle Timer ( DEPR series only) High level timer override circuit (w/counter) Hand-Off-Auto toggle switch Pump run indicator lights 2A control fuse Float switch terminal blocks Neatly bundled wiring harness 115V control transformer w/ fused secondary (Three-phase units only) U.L APPROVED AND LABELED Alarm Feature (if desired) Includes: ft. alarm horn Test-Off-Normal toggle switch High level indicator light 40 watt red lexan lens alarm light (Outdoor units only) Dry remote alarm contacts Breaker B Option Includes: For units without alarm: -Molded case circuit breaker ea. pump -Molded case control circuit breaker For units with alarm: -Molded case circuit breaker ea. pump -Molded case alarm/control breaker For 3-phase units: -Motor protector for ea. pump (combination short circuit/overload) -Molded case alarm/control breaker ITEM DEPR-B4666 DEPR-B4667 DEPT-B4678 DESCRIPTION DEPRAB124-AJLP(C)R (MULTI-FUNCTION) DEPRAB124-AJLP(C)RX(12), MOTORIZED VALVE (MULTI-FUNCTION) DEPTAB124-AJLP(C)R (24-HR MULTI-FUNCTION) Page 35

38 COMBINATION CONTROLS When flow equalization is used, only one timer based controller at the front of the system may be necessary since anything after that will be dosed at the equalized rate. Double time dosing and double demand dosing are also available. TIMER CONTROL SEQUENCE OF OPERATION The pump control panel shall be equipped with two float switches to control the timed doses to be discharged. When the water level rises high enough to overcome the Timer Enable (first) float the repeat cycle timer will begin timing the off period. When the off period has timed out, the pump will activate and the timer will begin timing the on period. The pump shall continue to run for the length of time as programmed on the on period. When the timer has finished timing out the on period, the pump will shut off and the timer will begin timing out the off period again. This cycle will repeat itself until the water level drops below the Timer Float. SIMPLEX SEQUENCE OF OPERATION The wastewater is discharged into a pump tank. This tank is provided with a pump controlled by three (3) float switches to control, by volume, each dose to be discharged. When water rises in the chamber, the lower float will rise. Water will continue to rise until the middle float rises and actuates the pump. The pumping volume may be adjusted by increasing the separation between the lower and middle float. ALARM OPERATION In the event of mechanical failure, the water will continue to rise. Upon the alarm float rising, an alarm contact will be closed. The alarm light and the audible alarm shall activate. The controller shall continue to sound the alarm until the system is serviced. The alarm test-off-normal (test-normal-silence for auto-reset alarm)switch may be turned to the off (silence) position to silence the audible portion of the alarm and turn off the top mounted light. For the pump to be automatically actuated, the pump switch must be on auto. The pump may also be operated in the manual position. INTEGRATED OPERATION In the event the second pump tank reaches high level and alarms, the controller will not allow the first pump to discharge in order not to overflow the second chamber. When the first tank reaches high level, the alarm will sound again. If the water level continues to rise enough to overcome the High Level (second) float, the audio/visual alarm shall activate until silenced by pressing the silence switch. The alarm circuit shall automatically reset when the High Level float returns to its normal position. ITEM CSEPR-B4817 CSEQ-B4813P DESCRIPTION CSEPRAB124-AJLR (MULTI-FUNCTION) CSEQAB124-ACEFJL Page 36

39 POTABLE WATER CONTROLS American On-Site Controls excels in providing quality control systems for the potable water system industry. These systems are designed for totally automated control of both pressurized and storage water systems for residential, commercial, and industrial applications. PRE-CHARGED P CONTROLS American On-site Control s P series controls automatically maintain the proper water pressure in tanks with internally installed bladders (no air compressor or external air supply is required). The system utilizes bourdon tube type pressure switches for precise pressure measurement, and no other external components or sensors are necessary. Each control comes standard with output for well/booster pump(s). STORAGE TANK ST CONTROLS American On-Site Control s ST series controls automatically maintain the proper water level in vented storage tanks utilizing solid state liquid level measurement. Each control comes standard with output for well pump(s). Stainless steel electrode sensors for each level to be measured, as well as a brass electrode holder assembly for tank mounting are required and ordered separately. H -SERIES HYDRO-PNEUMATIC CONTROLS H-SERIES HYDRO-PNEUMATIC PUMP CONTROLS U.L. APPROVED & LABELED MANY OPTIONS AVAILABLE The pump control panel is equipped with pressure switches and a liquid level relay to automatically control the air/water ratio contained within the hydro-tank. The panel is typically equipped with Low Hydro Pressure and Low Suction Pressure alarms. If the pressure drops and reaches the Low Pressure setpoint on Pressure Switch, audio/visual alarms will activate. If the Low Suction Pressure setpoint is reached on the Pressure booster pump(s), cut out and audio/visual alarms will activate Page 37

40 HYDRO-TANK ACCESSORIES Part # WATER SYSTEM CONTROL ACCESSORIES BEH# Suspended electrode holder for mounting in threaded holes in storage tanks or other types of applications. Substitute number of electrodes desired in place of (#) in part number. ESKIT Electrode adapter kit for attaching suspended electrode wire to standard electrode holders. ESWIRE Water resistant suspension cable for use with suspended electrodes, can be cut to desired lengths or shipped in bulk rolls. SSROD14 1/4 stainless steel rod for use in storage tanks or other liquid level monitoring applications, can be cut to any length and threaded on one or both ends. SSELECTRODE Stainless steel suspended electrode for monitoring liquid level in storage tanks or wells, includes plastic sheath. BRELECTRODE Brass suspended electrode for monitoring liquid level in storage tanks or wells, includes plastic sheath. HT2X18 Hydro sensor assembly for monitoring liquid level in Hydro-Tanks includes three stainless steel rods suspended within a 2 clear schedule 40 pvc pipe, and two 3/4 female npt openings for mounting on side of tank. HT2X18HP Same as above for high pressure applications, uses 2 galvanized pipe instead of pvc pipe. COMPRESSORS/VALVES A wide variety of air supply components are available including solenoid valves, filters, regulators, gauges, and air compressors. Any of the above are available for mounting inside control panels, or can be shipped separately for external mounting. Call factory for details and/or ordering information. Other water system control accessories such as pressure switches, gauges, transducers, pressure snubbers, valves, brass fittings and more are available upon request. Check factory for pricing and availability. Page 38

41 MODEL NUMBERING SYSTEM & OPTIONS Standard and custom control panels are easily specified and ordered by completing the simple panel guide below. Panel pricing can be obtained by starting with a base panel list price found in the design section and adding the list prices of the desired options with panel point upgrades. -- Control Series A-Alarm Option B -Motor Protect *Enclosure Type -- Control Panel Options Control Series: S Simplex control SEQ Simplex equalization control D Duplex control SEPR Simplex equalization control T Triplex control SEPRT Simplex equalization control Q Quadplex control DEPR Duplex equalization control M Multi-plex control (five or more) DEPRT Duplex equalization control MET Multi-plex Equalization control MT Multiplex Timer control on demand CSEPR Combination Repeat Cycle Time control CSEPRT Combination equalization control Alarm Option: (A) Indicator Light & Buzzer On Indoor Units, Red Light & Buzzer On Outdoor Units Breaker Option: Place B for Breaker in designated space followed by the desired phase and voltage code. PHASE: 1-Single phase 3-Three phase VOLTAGE: 1-120V 2-240V 4-460V 8-208V On 3 phase systems, motor protectors are substituted for breakers and require a P instead of the B. If fusible disconnects for pumps are desired in place of pump breakers then replace the B with an F, followed by the desired phase and voltage. Enclosure Option: 1-NEMA 1 2-NEMA 12 3-NEMA 3R 4-NEMA 4X Options List: * A- Auto Reset Alarm Circuit B- Bell/Horn (4 weatherproof) * C- Cycle Counter D- Delayed Lag Pump Timer * E- Elapsed Time Meter * F- Flasher F(L)- Flashing Light F(S)- Flashing Strobe Light F(C)- Flashing Light W/ Protective Cage G- Gell Cell Battery 12 Volt DC Alarm H- Hinged Inner Door I(5)- Intrinsically Safe Float Switch Relays (508) I(9)- Intrinsically Safe Float Switch Relays (913) * J- Contactor/Breaker Upgrade K- Capacitor Pack Installation Kit L- Locking Hasp L(1)- Lightning Arrestor 1 Wire W/ Gnd L(2)- Lightning Arrestor 2 Wire W/ Gnd L(3)- Lightning Arrestor 3 Wire W/ Gnd L(4)- M- Main Breaker/Disconnect N- Nema Rated Starter Lightning Arrestor 3 Wire W/ Gnd(460) O- Override Switch For Alternator P(C)- Pump Fail Circuit By Current Sensor P(F)- Pump Fail Circuit By Flow Switch Q- Quick Disconnect Operator * R- Redundant Off Float Switch R(A)- Redundant Off With Alarm S- Seal Fail Indicator S(R)- Seal Fail Relay W/ Indicator S(A)- Seal Fail Relay W/ Alarm T- Thermal Cut-out T(I)- Thermal Cut-out With Indicator T(A)- Thermal Cut-out With Alarm U- Utility Receptacle U(G)- Utility Receptacle (GFI) U(W)- Utility Receptacle (Weatherproof) V- Voltage Monitor V(P)- Voltage/Phase Monitor W- Weather Heater W(1)- Weather Heater W/ Blower(100W) W(2)- Weather Heater(200W) X- Extra Options Y- 24 Volt Float Switch Circuit Z- Oiltight Lights & Switches * Standard Options Page 39

42 ITEM DESCRIPTION RELAY SEAL FAIL SYR PNR-110A FUSE AGC 2A LIGHT INDICATOR FNA LIGHT INDICATOR FNR CONTACTOR AEG SP07A 110V CONTACTOR AEG SP17.10AO 110V SWITCH TOGGLE SPDT 3A B SL1S (HOA) HORN ALARM 120V W/ O RING CONTACTOR 3P, 16A, 120V, J TRANSFORMER DORMEYER 24V LIGHT ALARM TLR PRESSURE GAUGE DWYER (200PSI) SWITCH TOGGLE SPDT 3A FLASHER SSAC FS126RC (120V) SWITCH TOGGLE SPDT 3A SL2S ETM GRASSLIN FWZ 72E W/ GASKET ETM GRASSLIN UWZ 48E PRESSURE SWITCH DWYER 2-60 N.O PRESSURE SWITCH DWYER RELAY LIQUID LEVEL SYR PNRU-110A COUNTER E2B62D 120VAC RELAY LY2-120VAC (2 POLE) RELAY LY2 24VAC (2 POLE) HORN ALARM FARRADAY W/ GASKET GN PRESSURE SWITCH DWYER ALTERNATOR SQD 120V (CA2SKE20G7) CONTACTOR DEFINITE PURPOSE, 2P, 24V LIGHT ALARM BULB FOR MX CONTACTOR 3P, 23A, 120V, J CONTACTOR 3P, 30A, 120V, J CONTACTOR 3P, 37A, 120V, J TRANSFORMER 24V/12V FOR DRIP FLASHER BUTTON TYPE 120V CONTACTOR DEFINITE PURPOSE 2P, 120V CIRCUIT BOARD, S1ACB, LOADED (AUTO-RESET) CIRCUIT BOARD, A1CB, LOADED TIMER (RCT/DOM) OMRON H3CR-F CIRCUIT BOARD, SEQ PANELS CIRCUIT BOARD A1CB, LATCHING RELAY CIRCUIT BOARD, DUPLEX D1CB CIRCUIT BOARD, SIMPLEX TNS/DRAC LIGHT INDICATOR AMBER FNA24V PLC SIEMENS 8 DC IN / 6 RELAY OUT CPU PLC SIEMENS 14 IO/10 DO, CPU PLC EXP. UNIT (8DO) SIEMENS CIRCUIT BOARD, DPCB1 (DRIP BASE) CIRCUIT BOARD DPCB2(Splx2ZnDr) TIMER RELAY (DOM) PUMP RUN OA2R TRANSFORMER 240/120-24V 100VA PLC SIEMEN 24DC IN / 16 RELAY OUT CIRCUIT BOARD, S1CB, LOADED CIRCUIT BOARD SplxDr 4Zn w/mv CIRCUIT BOARD, SACB TRANSFORMER 120V-24V W/ WIRE LEADS PROGRAMMABLE RELAY LOGO 115/230VAC / 230RC COUNTER 120V DURANT (EATON) (SMALL) HORN ALARM 120V (UL APPROVED) DPCB1REPKIT DPCB1 REPAIR KIT Rev.A Board Page 40 CONTROL PARTS

43 SOIL LOADING RATE TABLE SOIL LOADING RATE TABLE This table is based on a standard tubing spacing between runs of 2 feet on center. Therefore a typical area loading rate would be a number which is one half the linear feet loading rate number. For example, for a 1.2 gallons/l.ft./day rate would be equivalent to 0.6 gallons/ft2/day. Spacing may be changed for specific site conditions. For example; a tubing loading rate of 0.4 is an area load of 0.2. By placing the tubing 1 on center, the resulting area loading would be at 0.4, or 1/2 of the area. This can only be done with proper site and soil evaluation. Soil Textures Soil Structure Maximum Monthly Average Maximum Monthly BOD5 > 30mg/L Average BOD<220mg/L BOD5 < 30mg/L (gal./ft2/day) (gal./lf/day) (gal./ft2/day) (gal./lf/day) Course sand or courser N/A Loamy coarse sand N/A Sand N/A Loamy sand Weak to strong Massive Fine sand Moderate to strong Massive or weak Loamy fine sand Moderate to strong Massive or weak Very fine sand N/A Loamy very fine sand N/A Sandy loam Moderate to strong Weak, weak platy Massive <.1 < Loam Moderate to strong Weak, weak platy Massive <.1 < Silt loam Moderate to strong Weak, weak platy <.1 < Massive Sandy clay loam Moderate to strong Clay loam Weak, weak platy <.1 < Massive Moderate to strong Silty clay loam Weak, weak platy <.1 < Massive Moderate to strong < < Sandy clay Moderate to Strong <.1 <.2 < < Massive to weak Clay Moderate to strong <.1 <.2 < < Massive to weak Silty clay Moderate to strong <.1 <.2 < < Massive to weak Site suitability, loading rate, and installation depth determination must be assigned based on thorough site/soil evaluation. The characterization of a soil based receiver site involves a systematic evaluation by trained individuals. Conditions to consider consist of a variety of topographic and soil conditions such as landscape position, slope, soil depth, depth to water table, depth to restriction, soil consistence, clay mineralogy, compaction, density, and site geometry and uniformity. Drip disposal lends itself to shallow installation. Typical depths are from 6-18, with 8-10 preferred and installations infrequent. Separation to limitations should always be maximized while maintaining a consistent depth on contour in a permeable horizon. Refer to state and local regulatory requirements for appropriate site suitability guidance Page 41

44 PERC-RITE SYSTEM COMPONENTS 1. The PERC-RITE DRIP SYSTEM CONTROLLER is a state-of-the-art control panel, activated by level sensing devices (standard mechanical differential float switches) located in a dosing tank downstream from the pretreatment process or processes. When activated by the rising level of effluent in the dosing tank, the controller will enable the disposal cycle. The system controller on a time clock basis will pump the effluent through the filter module and then to final drip dispersal. 2. FILTER MODULE - Disc filters, automatic control valves, solenoid activated diaphragm valves, and a flow meter are assembled in a heated enclosure and provided with a labeled wiring harness for easy connection to the control panel. 3. PUMP SYSTEM - The pump, Cool GuideTM and float switches for level indication are provided for installation into the pump tank. The pump is a turbine pump and will be suitable for most residential installations. Reference lift and distance table for pumping limits. 4. DRIPPER TUBING - The dripper tubing is pressure compensating dripperline for wastewater. The tubing delivers a nominal 0.65 gallons per hour (+/- 5% flow rate from 7 to 60 psi). The tubing functions as a turbulent flow emitter between 0 and 7 psi, ensuring that the nominal design flow is not exceeded at system start-up. The tubing is polythylene with a 120 psi pressure rating. 5. TOP FEED MANIFOLD SYSTEM - The Top Feed Manifold is located at the highest point in the drip zone and is provided with air release valves to prevent drain down of upper laterals in the zone to lower laterals in the zone, thus preventing saturation of the lower laterals after the pump shuts off. The system provides for the fastest possible pressurization of the zone and the most efficient method of providing drain down control. If the site is flat, Top Feed Manifolds may not be required. Patent No. 5,984, DRIP FIELD MATERIALS - All special drip fittings and equipment are supplied by American Manufacturing Company, Inc. including the tubing insert fittings, connectors, flex tube and non-schedule 40 PVC standard fittings. 7. STANDARD FIELD MATERIALS - All tanks, wire, standard pipe and fittings are provided by the contractor at the local site. The 1 supply and return pipes, the 1/2 pipe for installation between the top feed manifold system and the laterals and other miscellaneous PVC pipe are to be purchased locally. OPERATION The system control panel is equipped with four float switches and controls the timed doses to be discharged. The water level must be high enough to overcome the Redundant Off (Bottom) float in order for the pump to run. When the water level rises high enough to overcome the Dose Enable (second) float and the timer is in dose enable mode the cycle will initiate. The pump will activate and automatically backflush the disc filters then dose the lead zone. The pump will continue to run for the length of time as set on the pump run timer to provide a complete dose. The system will remain off until the preprogrammed off timer enters a new cycle enable mode, at which time the control will activate another cycle and dose the new lead zone (as long as the Dose Enable float is still up). This process will continue until the water level drops below the Dose Enable float and the pump run timer has timed out. Each zone will automatically receive a field flush each 50 cycles to clean the drip tubing. The control system is equipped with a peak enable circuit to manage peak flows and excess water use event. If the water level rises enough to overcome the peak enable (third) float and the peak enable selector switch is on, the system will be cycled at the peak rate. The system will continue to cycle at an increased rate until the peak enable float is deactivated at which time the system will resume the normal dosing cycle. In the event the water level continues to rise enough to overcome the High Level (fourth) float, the audio/visual alarm will be activated until silenced by pressing the Test-Normal-Silence switch to the silence position. Page 42

45 PERC-RITE DRIP DISPERSAL DESIGN This information and the tables are exerpts from the Perc-Rite Drip System Designer s Guide for the non-engineer designer. Procedures have been developed to size, layout and design a Perc-Rite Drip system using tables instead of performing calculations. When advanced system design is required the designer must reference the design manual located on our web site and complete a detailed calculation sheet to determine suitability. The Perc-Rite Drip System operates all components automatically including backflushing filters, field flushing, and timed dosing of drip tubing. Only those components which are special to the drip technology are purchased from American, all other items are purchased locally for better economy. TYPICAL LAYOUT Page 43

46 STANDARD ZONE DETAIL TABLE ASD 15 PERC-RITE ZONE DETAIL TABLE: SEPTIC OR SECONDARY 15 GPM AUTOMATIC DRIP SYSTEMS: 24 EMITTER SPACING AMERICAN #RUNS ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF 4 Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z DOSING & FF FLOW TABLE FF FF FF FF FF FF LF/ DOSE NO. NO. NO. NO. NO. NO. ZONE RATE LATS LATS LATS LATS LATS LATS Page 44 Page 44

47 LIFT & DISTANCE TABLE INSTRUCTIONS 1. The vertical lift is the elevation difference between the off float and the highest point in any zone. 2. The diameter of the pipe from the pump tank to the hydraulic unit is 1-1/2 minimum. 3. All supply and return pipes are The flush return pipe from the hydraulic unit to the pretreatment tank is 1-1/2 gravity. 5. The maximum distance from the pump tank to the hydraulic unit is The tables may be used with the standard zone detail configuration only. A calculation sheet must be filled out for any other configuration. 7. Top feed manifolds must be used when any discernible slope is encountered. Maximum Static Lift ( Off Level Float to Drip Field) Supply 1 ReturnLine 2-Lat 3-Lat 4-Lat 5-Lat 6-Lat 7-Lat (feet) ZONE DETAIL NUMBERING SYSTEM Each zone is designated by a Z indicating it is a Zone Detail Designation followed by three groups of numbers, the first is the number of zones, the second is the number of laterals per zone, the third is the runs per lateral. Z = Zone # Zones # Laterals # Runs/Lat EXAMPLE 1 Z Z = Zone # Zones # Laterals # Runs/Lat This example shows a three zone detail with three laterals per zone and three runs per lateral. ZONE DETAIL SELECTION PROCEDURE Reference the site plan layout to determine the width across contour of the delineated area. From the site and soils evaluation, determine the total area required. The area divided by two is the total linear feet of tubing required. The total linear feet of tubing divided by the length across contour equals the minimum number of runs. Increase the number of runs in order to install a standard zone configuration. Zone details are available at Page 45

48 Length Across Contour RUN LENGTH # RUNS ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF ZD LF 2 Z Z Z Z Z Z Z Z Z Z122 Z141 5 Z Z Z Z123 Z Z124 Z Z124 Z Z123 Z132 Z142 Z222 Z Z122 Z Z122 Z141 Z Z132 Z231 9 Z Z Z Z Z Z Z Z125 Z Z126 Z134 Z Z135 Z Z144 Z224 Z Z136 Z Z145 Z225 Z Z226 Z234 Z Z235 Z Z134 Z143 Z223 Z232 Z224 Z Z223 Z Z Z Z Z234 Z QM PERC-RITE ZONE DETAIL TABLE: SECONDARY ONLY 12 GPM SEMI-AUTOMATIC DRIP SYSTEMS: 24 EMITTER SPACING Z142 Z222 Z Z Z Z222 Z Z Z Z Z Z s\data\salesmarket\saleslit\catalog\literature\zonetable. c:\data\msword\manual\zonetable-qm-master Z141 Z Z141 Z Z141 Z Z Z Z Z Z Z Z Z DOSING & FF FLOW TABLE (GPM) 12 GPM SEMI-AUTOMATIC DRIP SYSTEMS: 24 EMITTER SPACING GPM FF FF FF FF LF/ZONE DOSE RATE NO. LATS. NO. LATS. NO. LATS. NO. LATS AMERICAN Page 46

49 PERC-RITE LIFT AND DISTANCE TABLE 12 GPM SEMI-AUTOMATIC DRIP SYSTEMS: 24 EMITTER SPACING LIFT & DISTANCE TABLE INSTRUCTIONS 1. The vertical lift is the elevation difference between the Off Level Float and the highest point in any drip zone. 2. The supply/return line column is the distance from the filter to the farthest drip zone. 3. The diameter of the pipe from the pump tank to the filter unit is 1-1/2 minimum. 4. All zone supply and return pipes are The flush return pipe from the filter box to the pretreatment tank is 1-1/2 gravity. 6. The maximum distance from the pump tank to the filter valve box is 30 and the vertical lift from the pump chamber to the fi lter valve box is These tables may be used with the appropriate Perc-Rite zone detail table only. An engineering calculation sheet (not included herein) must be filled out for any other configuration. 8. Top feed manifolds must be used when any discernible slope is encountered. 9. Remote zone valves are needed when pumping downhill from the filter. For aid in this aplication call American Manufacturing. 10. Return pressure assembly is needed when lift from filters to zones is greater than 10. LIFT AND DISTANCE TABLE 12 GPM SEMI-AUTOMATIC PERC-RITE DRIP SYSTEMS: 24 EMITTER SPACING Maximum Static Lift ( Off Level Float to Drip Field) Table A: STANDARD 12 GPM QM LIFT & DISTANCE TABLE Supply/ 1 Return Line 2-Lat 3-Lat 4-Lat 5-Lat (feet) Note: Use Table B when using Hydro Seq Valve Table B: 12 GPM QM w/ HYDRO SEQ DISTRIBUTING VALVE Supply/ 1 Return Line 2-Lat 3-Lat 4-Lat 5-Lat (feet) Note: Use this table when using Hydro Seq Valve Page 47

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51 PERC-RITE WORKSHEET Dispersal system design worksheet for residential systems. Y N ( ) ( ) Are supply and return pipes 1"? ( ) ( ) Is the lift to the HU < 8' and the run to the HU < 30' with 1-1/2" pipe? 1 Anaerobic ( ) Effl uent Quality Aerobic ( ) 2 # of Bedrooms Number of Bedrooms 3 GPD Design quantity of wastewater to disperse. (120 GPD per bedroom) 4 Contour Run Enter the tubing run length. If run length is not on table, use the Length actual run length. Example: 85 Ft. 5 Supply LF Length of supply line between hydraulic unit and farthest zone. 6 Lift ft. Vertical lift from off level in the pump chamber and highest Trench zone elevation. 7 Area GPD/ft 2 Area loading rate required to treat and disperse wastewater. per code (See Loading Rate Chart) 8 Area Calculation (ft 2 ) Total install area needed to disperse wastewater. (line 3 / line 7) 9 Total LF Required total linear feet of tubing to disperse wastewater. Tubing (line 8 / 2) 10a Calculated Number of runs (line 9 / line 4) Runs 10b Min. # Runs Round up to next whole number to determine Min. # Runs. (Reference Zone Detail Table.) 11 Zone Detail Using Zone Detail Table, select zone detail from column with next higher Contour Run Length (line 4) and with equal or greater # of Runs (line 10b) 12 Max. Lift Determine from Lift & Distance Table, cross Supply LF equal to Allowed line 5 with the appropriate number of laterals. 13 LF Provided Total linear feet of tubing provided to disperse wastewater. (# of zones x laterals per zone x runs per lateral x Contour Run Length) 14 LF/Zone Total linear feet of tubing per zone. (LF Provided / # of zones) 15 Will zone fl ush? If #12 > #6, the system will fl ush. Y N Reference Lift & Distance Table for pump capacity determined ( ) ( ) by the length of run to the farthest fi eld and the number of laterals. (For 1" supply and return only) Page 49

52 AIRRELEASE1 AIR RELEASE VALVE, 1 AIRRELEASE12 AIR RELEASE VALVE 1/2 AIRRELEASE1-COM AIR/VACUUM & CONTINUOUS ACTING AIR VENT 1" AIRRELEASE2 AIR RELEASE VALVE GUARDIAN 2 BIOCOUP BIOLINE REPAIR COUPLING, 1/2 BIOINSERT12X34 BIOLINE INSERT ADAPTER 1/2 X 3/4 BIOLINE1000 DRIP TUBING PER 1000 ROLL BIOLINE BIOLINE GPH 24 SPACING BIOLINE BIOLINE GPH 12 SPACING BIOLINE BIOLINE GPH 12 SPACING BIOLINE BIOLINE GPH 18 SPACING BIOLINE BIOLINE GPH 18 SPACING BIOLINE500 DRIP TUBING PER 500 ROLL BIOLINE BIOLINE GPH 12 SPACING BRSCOUP18 BRASS THREADED COUPLING, 1/8 X 3/4 BRSNIP18X112 BRASS THREADED NIPPLE, 1/8 X 1 1/2 BRSNIP18X34 BRASS THREADED NIPPLE, 1/8 X 3/4 DH0-1MKIT 1-1/2 MANUAL FILTER ASSEMBLY KIT DH0-2BKIT 2 FILTER 1 ZONE QM UNIT KIT DH-BLKVLV BLACK DIAPHRAGM VALVE HYD. UNIT DH-BLKVLVREPKIT DIAPHRAGM VALVE REPAIR KIT 1 (BLKVLV) DH-BLUEVLV VALVE BACKFLUSH K520-X DH-DIAPH-1IN DIAPHRAGM FOR DH-BLKVLV DH-FGRSCR FINGER SCREEN DH-FLOWFLUSHKIT FLOW METER FLUSH VALVE & BOX DH-FLT DISK FILTER W/ HOUSING, 3/4 DH-FLT1 DISK FILTER W/ HOUSING, 1 DH-FLT112SUPER DISC FILTER 1-1/2 SUPER 140MESH DH-HTR225 HEATER 225 WATT 115V 40 DEGREE DH-INSKIT110 INSULATION & HEATER KIT FOR SMALL ENCLOSURE (110W) DH-INSKIT225 INSULATION & HEATER KIT FOR LARGE ENCLOSURE (225W) DHREPKIT DRIP HYD. UNIT REPAIR KIT DH-SIEMHHTD200 HANDHELD PROGRAM TD-200 (SIEMENS) DH-SOLNC SOLENOID NORMALLY CLOSED (CIRCULAR) 24VAC DH-SOLNO SOLENOID NORMALLY OPEN (CIRCULAR) 24 VAC DH-SOLVLV1 SOLENOID VALVE 1" DH-SOLVLV1TKIT SOLENOID VALVE 1 W/ ROUND VALVE BOX DH-TOPFEEDKIT1 TOP FEED MANIFOLD KIT 1 DH-VALVEBOX VALVE BOX 20 X 14 X 12 W/ COVER DH-VALVEBOXRISE VALVE BOX RISER 20 X 14 X 6 DH-VLVBOXLID VALVE BOX LID ONLY 20 X 14 DH-ZORETASS ZONE RETURN VALVE PRESS ASSEMBLY (OPT) DRIPENCLOSURE ENCLOSURE, HYD. UNIT 17" x 30" x 18 HYD6MBULK HYD. TUBE CONNECTOR 6MM HYD8MBULK HYD. TUBE CONNECTOR 8MM (SERVICE DEPARTMENT) JD7000 VALVE BOX W/ COVER 7 X 9 METERMM3-1 METER NON-CONTACT HEAD 5/8 X 3/4 PK-FLDRET1ZONE FIELD RETURN 1 ZONE PK-FLDRET2KIT FIELD RETURN 2 ZONE KIT PK-FLDRET2ZONE FIELD RETURN 2 ZONE PK-FLDRETKIT FIELD RETURN KIT (1/ZONE) PRESSREG075 PRESSURE REGULATOR 1/10-8GPM, 20PSI PRESSREG07540 PRESSURE REGULATOR 1/10-8GPM, 40PSI, 3/4 FPT PRESSREG100 PRESSURE REGULATOR 2-20GPM, 20PSI PRESSREG10030 PRESSURE REGULATOR 2-20GPM, 30PSI PRESSREG10050 PRESSURE REGULATOR 2-20GPM, 50PSI PUMPKITDRIP DRIP PUMP KIT 1-1/2 SCH 80, BALL VALVE & UNION PVC12FLEX 1/2 X 100 PVC FLEX TUBE/DRIP PVC34FLEX 3/4 X 200 PVC FLEX TUBE/DRIP PVCPRFIP12X34 FEMALE ADAPTER 1/2 X 3/4 SXT SCH 40 SEQUE3ZNCAM114 3-ZONE CAM 1-1/4 SEQUE4ZNCAM114 4-ZONE CAM 1-1/4 SEQUENCEVALVE2 SEQUENCE VALVE 1-1/4, 4 OUTLET, 2 ZONE SEQUENCEVALVE4 SEQUENCE VALVE 1-1/4, 4 OUTLET, 4 ZONE SEQUENCEVALVE6 SEQUENCE VALVE 1-1/4, 6 OUTLET, 6 ZONE SEQUENCEVLV46A SEQUENCE VALVE 1-1/2, 4 OUTLET, 4 ZONE SEQUENCEVLV6112 SEQUENCE VALVE 1-1/2, 6 OUTLET, 6 ZONE SWITCHBARDRIP3 FLOAT BAR 3, (2)PO15 (1)DO15M SWITCHBARDRIP4 FLOAT BAR 4, (2)PO15 (2)DO15M DP0-B9114 DRIP QM SIMPLEX CONTROL, DP011-SAB124-AJL DP1-B9140P DRIP SIMPLEX CONTROL 2 ZONE, DP122-SAB124-AHJLR DP1-B9141P DRIP SIMPLEX CONTROL 4 ZONE, DP124-SAB124-AHJLR DP1-B9146P DRIP DUPLEX CONTROL 4 ZONE, DP124-DAB124-AHJ1LP(C)R (PCB) DP1-B9157P DRIP SIMPLEX CONTROL 4 ZONE, DP124-SAB124-AHJLRX (MV) DP1-B9158 DRIP SIMPLEX CONTROL 2 ZONE, DP122-SAB124-AHJLR (DVC) Page 50 DRIP COMPONENTS

53 P.R.O.M.I.S. Perc-Rite Operations & Monitoring information System American Manufacturing presents a MANAGEMENT REPORTING SERVICE for Perc-Rite Drip Dispersal Systems or any OnSite Systems. Inspection reports can be updated with manual or web-based input. American s Perc-Rite Drip Dispersal Systems are sold through a certified dealer network to provide the best in system reliability and customer service. After installation, the Perc-Rite system is inspected and started up then the dealer and system information is recorded. The startup information put into the web-based data system starts the warranty period. The web-based system provides a place to record useage, maintenance events and monitoring information for the life of the system. Dealers can use this information to track their service responsibilities and regulatory reporting if necessary. ITEM DP1-COMPACDIAL DP1-COMPACMODD REMOTEMONCOM REMOTEMONRES REMOTEMONWEB DESCRIPTION COMMUNICATION PACKAGE DIALER COMMUNICATION PACKAGE MODEM/DIALER REMOTE MONITORING EVENT W/ REPORT FOR COMMERCIAL REMOTE MONITORING EVENT W/ REPORT FOR RESIDENTIAL REMOTE MONITORING WEB BASED MONTHLY RATE Page 51