NR12 - SAFETY IN MACHINERY AND EQUIPMENT WORK. September 19, 2017 Sergio Marcos Rochin Zurich Latin America Risk Engineering
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1 NR12 - SAFETY IN MACHINERY AND EQUIPMENT WORK September 19, 2017 Sergio Marcos Rochin Zurich Latin America Risk Engineering
2 Course objectives To provide you with awareness of the NR12 Standard for Industry. To review common industry issues relating to this topic To review common solutions to issues 2
3 What is NR Norma Regulamentar or the Regultory Standards are Occupational Health and Safety mandatory requirements that must be complied by public and private companies, public institutions and their administrations, as well as legislative authorities that have employees governed by the Consolidated Labor Laws NR was approved by Governmental Decree No of June 8th, 1978, There are 36 NR s
4 Is there a need for NR? Each year... Over *700,000 worker injuries in Brazil each year and... Over 2700 deaths per year 1609 injuries per workers 7.4 deaths per workers Absenteeism resulted from sick leave resulted in a cost of R$22 billion *International Labor Organization Q1 4
5 Pergunta 1: Quantos trabalhadores sofrem acidentes de trabalho no Brasil? A. Mais de B. Mais de C. Mais de ,0% 33,3% 36,7%
6 What is NR12 Safety in machinery and equipment work This NR provides technical references, basic principles, and protective measures to ensure the health and physical integrity of workers and establishes minimum requirements for the prevention of accidents and occupational diseases in the design stages and use of machinery and equipment of all kinds, and also to its manufacture, importation, trading, exhibition and cession in any way, in all economic activities
7 The NR12 Regulation Contents General Principles Physical layout and facilities Installations and electrical devices Starting, actuation and stop devices Safety systems Emergency stop devices Permanent means of Access Pressurized components Material conveyors Ergonomic aspects 7
8 The NR12 Regulation Contents (Cont.) Additional risks hazardous substances ionizing radiation Vibration Noise Heat fuels, flammables, explosives risk of burns Maintenance, inspection, preparation, adjustments and repairs Signs 8
9 The NR12 Regulation Contents (Cont.) Manuals Work and safety procedures Design, manufacture, importation, sale, lease, auction, cession in any way, exposure and use Technical training Other specific safety requirements Final provisions Additionally there are 12 Annexes that apply to this regulation 9
10 The NR12 Regulation Highlights General Principles Physical layout and facilities Installations and electrical devices Starting, actuation and stop devices Safety systems Emergency stop devices Permanent means of Access 10
11 General Principles Section Risk Engineering Provides information of how the regulation is applied Where it is applied Equipment covered and excluded (new & used) How employers should apply the regulation Employee responsibilities Priority for Controls: 1. Engineering (proteção coletiva) 2. Administrative (administrativas) 3. PPE (proteção individual) 11
12 Physical Layout and Facilities Risk Engineering traffic markings around equipment isles and passages clear & proper width 1.2m marked areas for materials spacing between/around equipment No debris Level and proper loading anchored 1.2 m Suitable to the type of operation Q2 Source: OSHA
13 Pergunta 2: Ao se analisar a disposição física e instalações de um ambiente de trabalho, quais são os principais itens a considerar? A. "Áreas de circulação e corredores, capacidade de carga do piso, distâncias entre equipamentos (Aisles and Passage ways, Floor Loading, Distances between equipment)" 23,3% 33,3% 43,3% B. "Espaçamento entre suprimentos, altura do teto, distância até as saídas (Spacing of supplies, Ceiling height, Distance to exits)" C. "Distância até áreas residenciais, distâncias até corpos de água, distância até a brigada de bombeiros mais próxima (Distance to residential areas, Distances to bodies of water, Distances to the nearest fire brigade)"
14 Installations and Electrical Devices Risk Engineering Equipment designed and maintained to prevent risk of electrical shock, fire, explosion or other accidents as per NR10 Grounding GFCI Coverings Guarding Warnings Obstructions Batteries
15 Starting, Actuation, and Stop Devices Risk Engineering Design of start/stop devices Safeties Two handed controls Multiple persons controls V1 Source: OSHA
16 Safety Systems Risk Engineering Discusses Guards, Interlocks, Sensors Danger zones of equipment Conduct Risk Assessment By qualified professional Technical compliance Monitored per safety category Stop dangerous movement V2-V3-Q3 Source: OSHA
17 Pergunta 3: Ao se analisar sistemas de segurança, deve-se considerar A. "Proteção por barreiras físicas(physical barrier protection)" 26,7% 30,0% B. "Os riscos identificados na Avaliação de Risco (The risks identified in the Risk Assessment)" C. "Ambas as anteriores. (All of the above)" 43,3%
18 Safety Systems Risk Engineering Source: OSHA / Rodolfo Andrade Gouveia Vilela
19 Safety Systems Risk Engineering Source: NR12 (Anexo I)
20 Safety Systems Risk Engineering V4 Source: Youtube
21 Emergency Stop Devices Risk Engineering Machines will be equipped with E-Stop Not to be used to start/stop normal ops Easy access Not to impair ops Interfere with rescue Generate other risks V5-V6 Source: OSHA
22 Permanent Means of Access Risk Engineering Have access to equipment Includes: Walkways Ramps Platforms Stairs Lifts Source: OSHA / Youtube
23 Permanent Means of Access Risk Engineering V7 Source: NR12 (Anexo III)
24 Summary Take Aways NR-12 is only one of 36 NRs and it only addresses machine and equipment safety NR-12 is a very extensive regulation with 19 sections and 12 Annexes. Only touched seven NR-12 is a serious regulation dealing with life and death matters for your employees as seen though some of our examples and must be taken seriously. 24
25 Questões? Zurich Risk Engineering 25
26 Obrigado! Zurich Risk Engineering 26
27 2005 Zurich Services Corporation. All rights reserved. The information in this presentation was compiled by Zurich Services Corporation from sources believed to be reliable. We do not guarantee the accuracy of this information or any results and further assume no liability in connection with this presentation, including any information, methods or safety suggestions contained herein. Moreover, Zurich Services Corporation reminds you that this presentation cannot be assumed to contain every acceptable safety and compliance procedure or that additional procedures might not be appropriate under the circumstances. The subject matter of this presentation is not tied to any specific insurance product nor will adopting these procedures ensure coverage under any insurance policy. 27
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