System TF Easyline serwisowej MVC lini kablowej SN TF Cable Easyline service MVC system for medium voltage line
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1 System TF Easyline serwisowej MVC lini kablowej SN TF Cable Easyline service MVC system for medium voltage line
2 Leading producer of cables and cable systems The TELE-FONIKA Kable Group has been present on the domestic and international cable industry market for more than 25 years. A stable development strategy based on full diversification of outlets enabled the strenghtening of the position of our company among world s leading cable companies with significant development potential. Services and products provided by TF Kable have numerous applications in the most important industry sectors they include more than 25,000 proven standard constructions. Furthermore, they include specialist assortment tailored to the individual needs of business partners. Additionally, our production facilities (in Poland, Serbia and Ukraine), the Bukowno-Poland recycling plant and commercial companies (responsible for the geo-regional distribution of products) demonstrate a significant development potential. This is also true in the case of our modern fire test laboratory in Krakow-Wielicka plant, which performs several hundred flammability pre-tests annually, and a laboratory of high and extra high voltages in Bydgoszcz. As a result of implementation of our growth strategy, in August 2017 TFKable Group acquired JDR Cable Systems Ltd, the leading manufacturer of submarine umbilicals and power cables to the global offshore energy industry. In the world s harshest environments and big water depths., JDR s world-leading products and services bring power and control to offshore oil, gas and renewable energy systems.
3 We look forward to the future We connect globally The history of our production plants begins in the 20th century We are implementing innovative solutions aimed at delivering specific values for present and future business partners. That is why we are a recognized and respected manufacturer of cables and wires - a strong market leader, which meets the expectations of the most demanding partners, sharing with them a common vision of the future. emphasized Monika Cupiał-Zgryzek, President of the Management Board of TELE-FONIKA Kable S.A.
4 Experience and competence of the TELE-FONIKA Kable Group global relations Kraków Wielicka plant it produces cables and wires with voltage ranging from 1kV to 30kV, including rubber insulation, used in the extractive industry and wind farms; halogen-free cables and conductors (installed inside buildings); and signaling and control cables for special applications Fire Test Laboratory in the Krakow-Wielicka production plant it is equipped with apparatus that enables to conduct research ranging from basic tests of flame spreading on individual samples to flame spreading tests on bundles. Furthermore, it is equipped for testing density of emitted fumes and emission of corrosive gases Kraków Bieżanów plant production of overhead Laboratory of High and Extreme Voltages lines from alloyed aluminum, silver plated in the production plant in Bydgoszcz copperconductors for railway traction networks, made equipped with 4 Faraday cages (three for routine on robotic technology lines testing and one for cables and cable systems testing) JDR Cable Systems Ltd. Littleport (UK) Bydgoszcz plant the largest production center for medium, high and extra high voltage cables in Europe along with a stroke generator and its own research field for qualification tests with 500kV testing systems and 5000A heating transformer sets TF Cable Americas Bolingbrook (USA) JDR Cable Systems Ltd. Hartlepool (UK) Copper Cable Company Ltd. Leicestershire (UK) TELE-FONIKA Kable S.A. Myślenice (Poland) TELE-FONIKA Kable Central Europe GmbH Hilden (Germany) Myślenice plant production of copper and fiber optic telecommunication cables, computer cables and car cables Zajecar plant (Serbia) production of low and medium voltage cables, signaling and control cables, telecommunication cables, as well as halogen-free cables and wires Czernihov plant (Ukraine) production of nonflammable (N)HXH and N2XH cables, self-supporting AsXSn overhead cables, aluminum and copper wires JDR Cable Systems As a result of acquiring JDR Cable Systems Limited, TFKable has expanded its assets with two UK production Facilities. JDR manufactures submarine power cables as well as subsea umbilical cables consisting of components for power distribution, data transfer, monitoring and remote control, of offshore facilities. Additionally, our sales portfolio has been extended by offshore installation and maintenance services, located in JDR s service centres in the United States, UK, ensuring constant support for our business partners. UAB TELE-FONIKA Baltic Kaunas (Lithuania) up to 1kV, including assembly wires Bukowno-Poland plant (recycling of cable waste) TELE-FONIKA Kable S.A. (Branch) Dubai (UAE) it has the recycling capacity of approx. 10 thousand tons of cable waste per year. This allows for the recovery of fractions from individual materials with purity of over 99.5% JDR Cable Systems Ltd. (Sales Representative) United States, UK
5 TF Easyline MVC is a mobile medium voltage cable line constituting a complex solution from TELE-FONIKA Kable SA for professional power industry Basic Applications: Rapid power restoring on damaged overhead lines Temporary power supply to customers Repair works of power infrastructure The solution minimizes duration of power outage during scheduled repairs or during breakdowns of electrical power network. The above mentioned equipment consists of: 1 three-conductor cable ending with cable heads wound up on a dedicated metal drum, metal drum divided into 3 sections, cable trailer, 9 single-conductor cables for connecting three-conductor cable with an overhead line or a transformer, cable fittings (15 straight-through joint boxes, 3 angled joint boxes, 6 overhead joint boxes, 6 plug-in contact connectors), additional equipment (connection box, ramps, rollers, warning elements) securing safety and easy usage of the medium voltage cable line.
6 Three-conductor electrical power cable Cu/HEPR/CWS/PVC Single-conductor electrical power cable Cu/HEPR/CWS/PVC DESCRIPTION CHARACTERISTICS DESCRIPTION CHARACTERISTICS Cable type Cu/HEPR/CWS/PVC Cable type Cu/HEPR/CWS/PVC Insulation material HEPR Insulation material HEPR Type of outer coat PVC Type of outer coat PVC Rated voltage Uo/U 12/20 kv Rated voltage Uo/U 12/20 kv Sections of service conductor 3x35 mm2 Sections of service conductor 1x35 mm² Section of return conductor 16 mm2 Section of return conductor 16 mm² Type of service conductor Klasa 5 Type of service conductor Klasa 5 Cable diameter 60 mm Cable diameter 28 mm Bend radius 0,7 m Bend radius 0,45 m Alternate proof voltage value Long-standing capacity in standard conditions 42 kv AC/ 5 min <180 A At one end, three sections of the cable are fitted with straight-through joint boxes, and at the other end with angled joint boxes Set 1 Temperature range of usage Od 10ºC do +50ºC (±5ºC) Flame spread resistance EN UV radiation resistance HD 605; Conformity with the standard for system type HD 620 S2:10C examination Cable fitted for repeated rewinding 50 At one end, six sections of the cable are fitted with straight-through joint boxes, and at the other end with overhead flexible joint boxes Cable bridge length Storage protection of cable bridges Set 2 15 m Plastic crates Cable ended with straight-through joint boxes with interface Length of the section on a drum + < 800m
7 Cable drum DESCRIPTION CHARACTERISTICS Drum diameter 2500mm Drum material Powder painted construction steel Drum structure Drum structure (3) Protection of cable on drum TAK Cable fittings straight-through joint box 12/20 kv angled joint box 12/20 kv overhead joint box 12/20 kv plug-in contact connector 12/20 kv Advantages of the medium voltage cable service line: Easy, reliable and fast installation Resistance to repeated winding and unwinding Resistance of the fittings to repeated connecting and disconnecting Compatibility with HD 620 S2:10C in terms of electrical characteristics Cable trailer with main cable or plug-in contact connector 12/20 kv Resistance of cables to flame spread (EN ) Class of reaction to fire (EN 50575) Eca Electrical characteristics of cable fittings DESCRIPTION Maximum voltage (Um) Maximum voltage (Uimp) CHARACTERISTICS 24 kv 125 kv Long-standing load current Overload current (<8 godzin) Fault current (1 sec.) 250 A 300 A <12,5 ka
8 TELE-FONIKA Kable met 100% of the CPR requirements We provide reliability through demanded QUALITY The only modern Polish Fire Test Laboratory that allows more than three hundred tests of flammability for cables and wires annually Fully automatic Im320 E mixer designed for the production of rubber blends Implementation of the full range of products in E ca, D ca, C ca and B2 ca classes Assurance of control and measurement apparatus for several hundred flammability tests in the Fire Test Laboratory at the Production Plant in Krakow. Performing further tests of the examined construction in order to ensure their notification by the authorized certification body the Institute of Building Technology in Warsaw Implementation of new labels in accordance with the requirements of the CPR Directive Marking of cables and wires intended for building on the coating Limitation of the use of PVC materials for higher classes of products Compliance with the regulations of the Declaration of Performance (DoP) Positive results of the required audits ERCONET Media Management System Usage of 80% of waste heat from of the production process that enables the analysis and effective the operation of compressors management of energy media for hot water heating Implementation of uniform distribution Modern Cable Waste Recycling Plant with the processing power of any cable waste Modern Quality Control Laboratories equipped with specialized control and measurement devices Reduction of pollutant emissions through the modernization of boiler houses in production plants Specialization of production facilities that allows for effective production planning of TELE-FONIKA cables and wires in accordance with classes of reactions to fire and coexistence factors, including smoke generation, corrosive gases and flaming drops their categorization according to the application and their use in buildings, i.e. commercial, civil and industrial in compliance with fire safety regulations We have established a team of specialists, who will provide you with all necessary information and answer any questions related to the changes resulting from the CPR regulation CPR@tfkable.com
9 Sustainable development through values 8 production plants, including dedicated research units, namely the Fire Test Laboratory and the High and Extra High Voltage Laboratory 6 trading companies and sales and maintenance units in 8 countries > 3,5 thousand skilled workers > 25 thousand inspected and provided cable and wire constructions Implementation of projects for recipients in over 80 countries No. 1 the Polish market, based on the production technology having been developed since the early 20th century. > 500 production lines The production potential enhanced by high-end production of submarine systems and maintenance and installation services for the petroleum, gas and renewable energy industries Innovative environmentalfriendly technologies, including the Cable Waste Recycling Plant Myślenice plant: Bieżanów plant: Kraków plant: Bydgoszcz plant: Sales Department: Myślenice, ul. Hipolita Cegielskiego 1, tel.: , Kraków, ul. Nad Drwiną 20, tel.: , Kraków, ul. Wielicka 114, tel.: , Bydgoszcz, ul. Fordońska 152, tel.: , T: , info@tfkable.com
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