System TFEasyline serwisowej MVC lini kablowej SN TF Cable Easyline service MVC system for medium voltage line
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1 System TFEasyline serwisowej MVC lini kablowej SN TF Cable Easyline service MVC system for medium voltage line
2 Leading producer of cables and cable systems The TELE-FONIKA Kable Group has been present on the domestic and international cable industry market for more than 25 years. A stable development strategy based on full diversification of outlets enabled the strenghtening of the position of our company among world s leading cable companies with significant development potential. Services and products provided by TF Kable have numerous applications in the most important industry sectors they include more than 25,000 proven standard constructions. Furthermore, they include specialist assortment tailored to the individual needs of business partners. Additionally, our production facilities (in Poland, Serbia and Ukraine), the Bukowno-Poland recycling plant and commercial companies (responsible for the georegional distribution of products) demonstrate a significant development potential. This is also true in the case of our modern fire test laboratory in Krakow-Wielicka plant, which performs several hundred flammability pre-tests annually, and a laboratory of high and extra high voltages in Bydgoszcz. As a result of implementation of our growth strategy, in August 2017 TFKable Group acquired JDR Cable Systems Ltd, the leading manufacturer of submarine umbilicals and power cables to the global offshore energy industry. In the world s harshest environments and big water depths., JDR s world-leading products and services bring power and control to offshore oil, gas and renewable energy systems.
3 Experience and competence of the TELE-FONIKA Kable Group global relations Kraków Wielicka plant it produces cables and wires with voltage ranging from 1kV to 30kV, including rubber insulation, used in the extractive industry and wind farms; halogen-free cables and conductors (installed inside buildings); and signaling and control cables for special applications Fire Test Laboratory in the Krakow-Wielicka production plant it is equipped with apparatus that enables to conduct research ranging from basic tests of flame spreading on individual samples to flame spreading tests on bundles. Furthermore, it is equipped for testing density of emitted fumes and emission of corrosive gases Kraków Bieżanów plant production of overhead Laboratory of High and Extreme Voltages lines from alloyed aluminum, silver plated in the production plant in Bydgoszcz copperconductors for railway traction networks, made equipped with 4 Faraday cages (three for routine on robotic technology lines testing and one for cables and cable systems testing) JDR Cable Systems Ltd. Littleport (UK) Bydgoszcz plant the largest production center for medium, high and extra high voltage cables in Europe along with a stroke generator and its own research field for qualification tests with 500kV testing systems and 5000A heating transformer sets TF Cable Americas Bolingbrook (USA) JDR Cable Systems Ltd. Hartlepool (UK) Copper Cable Company Ltd. Leicestershire (UK) TELE-FONIKA Kable S.A. Myślenice (Poland) TELE-FONIKA Kable Central Europe GmbH Hilden (Germany) Myślenice plant production of copper and fiber optic telecommunication cables, computer cables and car cables Zajecar plant (Serbia) production of low and medium voltage cables, signaling and control cables, telecommunication cables, as well as halogen-free cables and wires Czernihov plant (Ukraine) production of nonflammable (N)HXH and N2XH cables, self-supporting AsXSn overhead cables, aluminum and copper wires JDR Cable Systems As a result of acquiring JDR Cable Systems Limited, TFKable has expanded its assets with two UK production Facilities. JDR manufactures submarine power cables as well as subsea umbilical cables consisting of components for power distribution, data transfer, monitoring and remote control, of offshore facilities. Additionally, our sales portfolio has been extended by offshore installation and maintenance services, located in JDR s service centres in the United States, UK, ensuring constant support for our business partners. UAB TELE-FONIKA Baltic Kaunas (Lithuania) up to 1kV, including assembly wires Bukowno-Poland plant (recycling of cable waste) TELE-FONIKA Kable S.A. (Branch) Dubai (UAE) it has the recycling capacity of approx. 10 thousand tons of cable waste per year. This allows for the recovery of fractions from individual materials with purity of over 99.5% JDR Cable Systems Ltd. (Sales Representative) United States, UK
4 TFEasyline MVC is a mobile medium voltage cable line constituting a complex solution from TFKable Group for professional power industry Basic Applications: Rapid power restoring on damaged overhead lines Temporary power supply to customers Repair works of power infrastructure The solution minimizes duration of power outage during scheduled repairs or during breakdowns of electrical power network. The above mentioned equipment consists of: 3-core cable ended with connector terminations, layed on dedicated cable drum metallic drum divided on special sections multifunctional cable trailer 1-core cables (bridges) which can be used to connect 3-core cable with overhead line or transformer switching module cable equipment (straight and angular connector terminations, outdoor terminations, cable joints) extra equipment (connection boxes, tracks, rollers, warning elements) guarantees safety and easy work of medium voltage power line
5 3-core power cable Cu/HEPR/CWS/PVC 1-core power cable Cu/HEPR/CWS/PVC DESCRIPTION CHARACTERISTICS DESCRIPTION CHARACTERISTICS Cable type Cu/HEPR/CWS/PVC Cable type Cu/HEPR/CWS/PVC Insulation material HEPR Insulation material HEPR Type of outer sheat PVC Type of outer sheat PVC Nominal voltage Uo/U 12/20 kv Nominal voltage Uo/U 12/20 kv Cross-sectional of main conductor 3x35 mm² Cross-sectional of main conductor 1x35 mm² Cross-sectional of metallic screen 16 mm² Cross-sectional of metallic screen 16 mm² Type of conductor 5 class Type of conductor 5 class Cable diameter 60 mm Cable diameter 28 mm Bending radius 0,7 m Bending radius 0,45 m AC proof voltage Current rating in normal conditions 42 kv AC/ 5 min <180 A Three sections of 1-core cables (bridges) ended with straight connector terminations and angular connector terminations Set no. 1 Temperature range From -10ºC do +50ºC (±5ºC) Fire resistance PE-EN UV resistance PN-HD 605; Type test standard PN-HD 620 S2:10C Cable adapter to multiple rewind 50 Six sections of 1-core cables (bridges) ended with straight connector terminations and outdoor terminations Length of 1-core cable Protection 1-core cables on storage time Set no m Round plastic boxes Cable both sides ended with straight connector terminations on A250A interface Length on drum + < 800m
6 Cable drum DESCRIPTION Drum diameter Drum material Drum structure Protection of cable on drum CHARACTERISTICS 2500mm Powder painted construction steel Sectional YES Cable equipment straight connector termination DS250 angular connector termination DE250 outdoor termination CHE-F Line equipment switching module Aproximate dimensions of module B 800mm/L 1200mm/H 1000mm Weight of module : about 80 kg cable joints CVS250 Electrical characteristics of cable fittings DESCRIPTION Maximal voltage (Um) Impuls voltage (Uimp) Current rating Overload current (<8 hours) Short circuit current (1sek) CHARACTERISTICS 24 kv 125 kv 250 A 300 A <12,5 ka
7 An exemplary arrangement of elements of a mobile line TFEASYLINE MVC Advantages of the medium voltage cable service line: Easy and quick installation in any outdoor conditions High immunity to multiple reeling and unreeling main cable and 1-core cables (bridges) Improved immunity of cable equipment to switch on and off Completely compatibility with standard PN-HD 620S2:10C B category vertical flame spreading, according to PN-E Eca class of reaction to fire, according to requiments of PN-EN No need to apply for official permissions for line reeling- this significantly reduce the time of restoring power/failure repair Switching module H=1,1m D=1,3m, Width=0,8m
8 TELE-FONIKA Kable met 100% of the CPR requirements We provide reliability through demanded QUALITY The only modern Polish Fire Test Laboratory that allows more than three hundred tests of flammability for cables and wires annually Fully automatic Im320 E mixer designed for the production of rubber blends Implementation of the full range of products in E ca, D ca, C ca and B2 ca classes Assurance of control and measurement apparatus for several hundred flammability tests in the Fire Test Laboratory at the Production Plant in Krakow. Performing further tests of the examined construction in order to ensure their notification by the authorized certification body the Institute of Building Technology in Warsaw Implementation of new labels in accordance with the requirements of the CPR Directive Marking of cables and wires intended for building on the coating Limitation of the use of PVC materials for higher classes of products Compliance with the regulations of the Declaration of Performance (DoP) Positive results of the required audits ERCONET Media Management System Usage of 80% of waste heat from of the production process that enables the analysis and effective the operation of compressors management of energy media for hot water heating Implementation of uniform distribution Modern Cable Waste Recycling Plant with the processing power of any cable waste Modern Quality Control Laboratories equipped with specialized control and measurement devices Reduction of pollutant emissions through the modernization of boiler houses in production plants Specialization of production facilities that allows for effective production planning of TELE-FONIKA cables and wires in accordance with classes of reactions to fire and coexistence factors, including smoke generation, corrosive gases and flaming drops their categorization according to the application and their use in buildings, i.e. commercial, civil and industrial in compliance with fire safety regulations We have established a team of specialists, who will provide you with all necessary information and answer any questions related to the changes resulting from the CPR regulation CPR@tfkable.com
9 Sustainable development through values 8 production plants, including dedicated research units, namely the Fire Test Laboratory and the High and Extra High Voltage Laboratory 6 trading companies and sales and maintenance units in 8 countries > 3,5 thousand skilled workers > 25 thousand inspected and provided cable and wire constructions Implementation of projects for recipients in over 80 countries No. 1 the Polish market, based on the production technology having been developed since the early 20th century. > 500 production lines The production potential enhanced by high-end production of submarine systems and maintenance and installation services for the petroleum, gas and renewable energy industries Innovative environmentalfriendly technologies, including the Cable Waste Recycling Plant Myślenice plant: Bieżanów plant: Kraków plant: Bydgoszcz plant: Sales Department: Myślenice, ul. Hipolita Cegielskiego 1, tel.: , Kraków, ul. Nad Drwiną 20, tel.: , Kraków, ul. Wielicka 114, tel.: , Bydgoszcz, ul. Fordońska 152, tel.: , T: , info@tfkable.com energy@tfkable.com
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