Installation manual VISIO HERMÉTICO

Transcription

1 Installation manual VISIO HERMÉTICO 1

2 2

3 TRANSLATED DOCUMENT Carefully read these instructions in their entirety before starting to use the unit. INSTALLATION MANUAL VISIO HERMÉTICO OPERATOR This manual contains all the required information for the installation of the product. Keep this manual in a safe place for subsequent consulta- 0 - CONTENTS 1. MACHINE IDENTIFICATION 1.1 Description of the symbols 1.2 Technical characteristics 1.3 Versions 1.4 Compatibility 1.5 Machine marking 1.6 Legend of tools required for assembly 2. DESIGNATED USES AND USES TO BE AVOIDED 3. OPERATION AND USE 3.1 Siting Physical and environmental requirements 3.2 Siting Electrical preinstallation requirements 3.3 Operating principles Commissioning Normal stopping and emergency stopping 3.4 Operating modes 6.5 Belt replacement operations 6.6 LD/MD/HD operator wheel replacement operations 6.7 Bottom guide replacement operations 6.8 Strap group replacement operations 7. ANOMALY INDICATION 8. ANNEXES 8.1 Declaration CE of conformity 8.2 Installation check list 8.3 Maintenance manual 4. SAFETY 4.1 Identification of the machine's dangerous areas 4.2 Risk assessment 4.3 Residual risks 4.4 Safety measures that should be taken into account by the user 4.5 Information for emergency situations 5. INSTALLATION ON SITE 5.1 Material identification 5.2 Minimum installation conditions on site 5.3 Operator installation operations 5.4 Leaf installation operations 5.5 Bottom guide installation operations 5.6 Final operations. Adjustment. 5.7 Cover assembly operations 6. MAINTENANCE 6.1 Spare parts 6.2 Machine cleaning 6.3 Putting out of service, dismantling and removal 6.4 Maintenance plan 3

4 1 - MACHINE IDENTIFICATION manusa automatic hermetic doors have been especially designed to make fast, safe and controlled access of persons to all types of facilities possible. manusa operators for automatic doors have been designed prioritising the safety of users and also taking into account the following aspects: - greater integration with architectural complexes - greater integration with manusa range operators This manual contains the basic instructions for assembling your automatic door. Read it carefully and, if in doubt, consult the Technical Assistance Service (see the back of the manual). For your own safety, observe the technical instructions indicated in this manual at all times. manusa takes no responsibility for any damage and breakdowns caused by failing to comply with these instructions. Finally, many thanks for the trust you have placed in us purchasing a product from manusa, a company with over 40 years experience in the design, manufacturing and installation of automatic passing systems. Operator Outside detector Inside detector Control selector Fixed leaf Exterior key (not included) Sliding leaf Sliding leaf Fixed leaf Clearance Description of the symbols The symbols that appear in this manual and/or on the product itself are as follows: DANGER OF ELECTRICAL CONTACT. The inside of the machine should not be handled if its power supply has not been disconnected beforehand. UNDETERMINED DANGER. Incorrect handling might harm the person and the machine. IMPORTANT NOTE. Strictly comply with the indication accompanying this symbol. REPLACE ELEMENT. 4

5 1.2 Technical characteristics The manusa Visio Hermético offers unique dynamic and hermetic sealing performance in the sector. ELECTRICAL CHARACTERISTICS Standard power supply V +/-6% 50Hz Power supply to order V 60Hz +/-6% Motor Inverter technology (excl. Manusa) Direct coupling to the transmission belt Protection fuse 2xAC. Three phase VV-VF No gear 4 A Operating temperature -15 ºC to 50 ºC Rechargeable antipanic batteries (open/close) 2x12 V DC 700mA MECHANICAL CHARACTERISTICS Dimensions of the operator (height x depth) 175 x 220 mm Maximum length of the operator 5900 mm Adjustable opening speed per leaf 0.5 to 1 m/s Relative opening speed of the 2 leaves (Middle Operator)) 0.1 to 0.2 m/s Adjustable closing speed per leaf 0.15 to 0.4 m/s Adjustable closing force 40 N to 140 N Maximum acceleration 2 m/s 2 Independent regulation of speed/force Yes LIMITS SIDE DOOR 1 LEAF Maximum Clearance Minimum Clearance Maximum Height Clearance 1800 mm 495 mm 2400 mm LIMITS CENTRAL DOOR 2 LEAVES Maximum Clearance 2660 mm Minimum Clearance 1070 mm Maximum Height Clearance 2400 mm HERMETIC SEALING CHARACTERISTICS of Sliding Hermetic Doors (Operator+Leaf+Frame) Air permeability class Class 6 according to EN Relative air permeability (15 Pa of overpressure) 0.23 m 3 /m 2 h APPLICABLE DIRECTIVES AND STANDARDS Low voltage Electromagnetic compatibility Construction products Machinery 2006/95/EC 2004/108/EC 89/106/EC 2006/42/EC Detection devices UNE-EN Versions There are three versions depending on the admitted leaf weight: Side 1 Leaf Central 2 Leaves HERMETIC VISIO LD Up to 1 x 90 kg Up to 2 x 65 kg HERMETIC VISIO MD From 1 x 90 kg up to 1 x 150 kg From 2 x 65 kg up to 2 x 90 kg HERMETIC VISIO HD From 1 x 150 kg up to 1 x 200 kg From 2 x 90 kg up to 2 x 150 kg 5

6 1.4 - Compatibility manusa automatic doors are compatible with almost the entire manusa accessory range Smart Selector Óptima selector. Recessed exterior key Surface exterior key Opening button Elbow button Emergency stop CONTROL DETECTION CONTROL / OTHERS Planar Radar Infrared Radar Recessed Infrared Radar Infrared proximity detector Safety photocell Openlinx Numerical coder Basic interface Lock interface Coded proximity reader Rolling code activation remote control. Cover lock Two types of carpenty are available that are compatible with the manusa hermetic operator: P50 LEAF Perimeter structure of aluminium profiles with central polyisocyinurate nucleus and outer finishing in HPL and Stainless Steel. H44 LEAF Perimeter structure with aluminium profiles with conventional safety glasses: laminated, tempered with standard thicknesses from 6 to 10 mm Machine marking The machine should have a marking label similar to the one in the image. If not, notify this to the Technical Assistance Service (see the back of the manual) Legend of tools necessary for assembly Level Tape measure Drill Pencil Phillips screwdriver Spanner Allen key FORSEEN USES AND USES THAT SHOULD BE AVOIDED The foreseen use of manusa automatic doors is to allow pedestrians through without them having to activate any control or component. Uses which are prohibited must be avoided and are listed below: - Not modifying the door or any of its components. - Not allowing children to play with the door. - Not disconnecting, handling or putting out of serve the door's safety components. - Not allowing interventions on the door by technicians not authorised by manusa. - Not using spare parts other than the original ones provided by manusa. - Not using any part of the door as an element where for resting objects or where people rest against. This list has taken into account reasonably foreseeable incorrect uses. In spite of this, manusa accepts no liability for possible accidents or damage incurred as the result of inappropriate uses not referred to above. 6

7 3 - OPERATION AND USE The installation of the manusa machines and any maintenance, regulation, adjustment, etc. intervention should be carried out by qualified technical staff that meet the following requirements: Know how to use the handling and/or lifting equipment. Correctly handle the loads. Learn to use personal protective equipment. Know how to apply the indications of the Low Voltage Regulation. Have technical knowledge on manusa products. Know the reference and applicable regulations for manusa products and services Location. Physical and environmental requirements manusa automatic doors should be installed in places with the following conditions: - Smooth, even and level floor. - Smooth, even and level wall with sufficient load capacity. - Levelled partition profiles. - No vibrations and knocks in the door area. - Service temperature: from -15 ºC to +50 ºC. - Relative air humidity: Electrical and electronic components of the operators manufactured to operate in tropical climates receive a surface treatment that protects them from atmospheric humidity Location. Electrical preinstallation requirements Assembling a manusa automatic door requires an electrical preinstallation that incorporates a 4A bipolar circuit breaker switch and that must observe the cable sections specified below: 1 The diagram shows the standard wiring for the elements the operator includes as standard Current inlet: - 16 mm corrugated tube. - 3 cables 1.5 mm 2 section: phase + neutral + earth Radars: - Cables supplied with the accessory. Óptima / Smart selector: - 16 mm corrugated tube. - Shielded cable 4 wires 0.25 mm 2 section. 7

8 3.3 - Operating principles manusa automatic doors only operate automatically. Manual operation is only foreseen in the event of an emergency and to carry out the cleaning, maintenance and adjustment tasks Commissioning Checks and adjustments before the commissioning of manusa automatic doors can only be carried out by technical staff authorised by manusa Normal stopping and emergency stopping Normal stopping of manusa doors and starting them up is carried out automatically. Emergency situations are automatically managed by the machine itself. Nevertheless, an optional emergency stop can be installed Operating modes Consult the MDS instructions manual. 8

9 4 - SAFETY manusa automatic doors can have multiple auxiliary safety functions: - Connection for fire alarm: the door will open although it is closed and without the mains power supply. - Opening movement protection: The operator is designed to manage the signal of the presence sensors in the opening area. An intermittent acoustic signal warns the pedestrian when he/she is in the opening area of the sliding leaves. If the door is opening, its opening is slowed down Identification of the machine s dangerous areas The sliding leaf or leaves of an automatic door are heavy parts in movement that have dangerous areas that you need to know. OPENING AREA CLOSING AREA OPERATOR AREA DOOR ENVIRONMENT Risk assessment The different dangerous situations that our machines have once they leave the factory, throughout the installation, commissioning, maintenance, adjustment and disassembly process of our machines are listed below. The measures for minimising risks that should be put into practice during these life phases of the machine are also listed: MECHANICAL DANGERS Dangers Structural Stability Shearing, cutting or severing Dangerous Area Machine environment Machine environment Closing area Risk prevention measures Assess the suitability of the structure where the machine is going to be installed: smooth, even and levelled floor. Smooth, even, levelled wall and with sufficient load capacity, no obstacles in the passing area, etc. Fix the different parts of the machine stably, using adequate materials and carefully following the indications in the assembly manual. Use glass according to UNE-EN to manufacture/repair the door's leaves. Check that there are no cutting burrs and edges on the different parts of the machine. Pulling and trapping Impact and crushing Crushing Inside the machine Closing area Machine environment Do not touch inside the machine when it is running. Adjust the machine's closing force to the value adapted to its use. Check the correct operation of the inside and outside detectors. Take special care when placing the machine in its final location. 9

10 ELECTRICAL DANGERS Dangers Dangerous Area Risk prevention measures Direct and indirect contact Electrical energy dispersion Electromagnetic compatibility risks Residual risks Inside the machine Operator Operator DANGERS RELATED TO THE CONTROL AND SAFETY DEVICES Dangers Dangerous Area Risk prevention measures Opening controls Lack of power supply Machine environment Machine environment Use components and electrical material that have EC marking. Make the electrical contacts, connection to the mains, earthing connection and checks following the indications in the wiring manual. Ensure the continuity of the conductors installing cables that have ends on the edges. Carry out the maintenance and adjustment interventions carefully following the indications in the maintenance section. Comply with the applicable technical instructions of the low voltage electrotechnical regulation. Make the electrical contacts, mains connection, earthing connection and checks following the indications in the wiring manual. Use components and electrical material with EC marking. Make the electrical contacts, mains connection, earthing connection and checks following the indications in the assembly manual. In the event of installing manual controls, position them correctly: except for unauthorised or malicious handling. Check and install the detectors following the installation and wiring instructions. Check that the machine starts to operate again safely after an interruption in the power supply. The principal aim of the design of the manusa door has been to reduce possible risks, in the first place eliminating the danger and then reducing the risk. To do so the following has been followed in the following order: Intrinsic prevention and safe design. Protection measures for risks than cannot be eliminated by intrinsic prevention. Information measures on the residual risks that cannot be sufficiently protected. Supplementary measures and precautions. After this design process, the door has a residual risk that it has not been able to totally eliminate: Risk: Impact on the opening area. Risk reduction measures: we recommend adopting one of the following measures: - Install detection devices in the opening area. - Install barriers, fixed or deterrent protections in the opening area that prevent or hinder people accessing the dangerous area. - Signpost the opening area. 4.4 Safety measures that should be taken into account by the user 1.- Keep the surroundings of the door tidy and clean. 2.- Do not use any part of the door as an element where for resting objects or where people rest against. 3.- Do not allow children to play with the door Information for emergency situations Consult MDS user manual. 10

11 5 - ON SITE INSTALLATION Material identification Ref. Description Box Hermetic operator LD/MD/HD Minimum on site installation conditions Minimum recommendations for the correct installation of the hermetic Visio operator: Fixing structure along the operator. Wall on which the door is going to be installed perfectly levelled 20 mm thick frame with 40 mm overlap. 11

12 5.3 Operator installation operations 5.3 A Check that the free passage measurements coincide with the operator's order. HL PL 5.3 B Put operator on top of frame of the gap according to assembly measurements

13 5.3 C Mark the centre of the fixing holes to the wall/structure. The holes on the ends are for cable entry. x5 5.3 D Make holes on the wall/structure for supplied screws = = = = x5 13

14 5.3 E Screw the operator to the structure using the supplied fixing parts x5 5.3 F Adjust the operator to its level and tighten the fixing screws x5 14

15 5.4 - Leaf installation operations 5.4 A Check that the leaf measurements coincide with the order of the leaf according to clearance AM=PL+80 HM=HL B Move the operator s carriage to the open position according to the opening direction

16 5.4 C Lift the leaf with 15 mm wedges on the bottom and place it in the open position 15 x2 5.4 D Fix the leaf to the suspensions observing the assembly measurements 107 x4 16

17 5.4 E Release the wedges. Adjust the height of the leaf, check the counterwheel and tighten the supsensons. Repeat operations if necessary to guarantee correct airtightness after closing the leaf x8 x2 17

18 5.5 - Installation operations of bottom guides 5.5 A Position the leaf in the open mode and insert the metal guide through the bottom slot on the leaf s guide, inside the clearance according to the opening direction. x1 5.5 B Position the plastic trim and adjust the position observing the assembly measures. 105 x1 18

19 5.5 C Mark the centres of the plastic trim s grooves on the bottom guide. 98 x2 5.5 D Make the fixing holes x2 19

20 5.5 E Fix the guide to the floor. Adjust the depth of the leaf with regard to the frame of the leaf using the slots if necessary, to ensure the airtightness. Put the cosmetic label on. x2 5.5 F Put the support trim on the outside closing. Do the same as in the bottom guide. x2 20

21 5.6 - Final operations. Adjustment 5.6 A Check the correct opening and closing manually 5.6 B Connect the earthing connections of the metal parts with the equipotential terminal. Cables can be entered on both sides of the operator. 21

22 5.6 C Connect the accessories according to the instructions in the manual. Connect the power supply electronics to the door s power supply. Route and fix the cables with plastic flanges on top of the available parts. 5.6 D With the help of the technical service console, make a self-adjustment and check the automatic openingclsoing cycle. Make the required speed and force adjustments. 22

23 5.7 - Cover assembly operations 5.7 A Check the assembly of the safety parts on the ends of the cover. Clip pvc profile into the Groove of the bottom guide x1 x2 5.7 B Join the safety parts via the holes, with the fixing frames of the cover using nylon flanges, with enough play to open and close the cover x2 23

24 5.7 C Position cover. Check its correct positioning x1 CLACK! x2 5.7 D Put the EC door marking label on the visible part of the operator. x1 24

25 6 - MAINTENANCE Maintenance of the manusa door can only be carried out by authorised technical staff. The maintenance tasks reserved for the user are, exclusively, those of keeping the area of the door tidy and clean. manusa's fitter technicians specify on work sheets all the maintenance tasks carried out. We recommend filing these sheets together with this manual as proof of the interventions carried out on the door. Consult the periodical maintenance tasks to be carried out by the authorised technical personnel. If maintenance interventions are carried out by non-authorised staff, manusa is not liable for safety incidents that might occur Spare parts All spares should be manusa originals and installed by an authorised technician. manusa is not liable in any event for damage that may be caused from failing to comply with these guidelines Machine cleaning Periodical maintenance together with the adequate cleaning of the different elements of your manusa automatic door will allow you to enjoy your product in optimum conditions during a long useful life. To clean the product, select using the control selector the OPEN door operating mode. In this way the leaves of your door can be freely moved for a more comfortable and easier cleaning. To reestablish the normal operation of the door select the AUTOMÁTIC Door operating mode. Some indications for correctly cleaning the different parts of the machine are detailed below. Clean the machine parts with a slightly damp cloth. If in any doubt about chemical products used for cleaning, consult the product data sheet or contact manusa's technical department Putting out of servicec, dismantiling and removal This machine is easy to disassemble and putting it out of service does not entail any difficulties. Continue disassembling the machine by elements and correctly managing the waste is not difficult Maintenance plan The maintenance operations will be carried out at the lowest of the two values indicated for each operation. LD Operator MD/HD Operator Belt change 150,000 cycles - 3 years 150,000 cycles - 3 years Wheel change 250,000 cycles - 5 years 250,000 cycles - 5 years Bottom guide change 250,000 cycles - 5 years 250,000 cycles - 5 years Strap group change 500,000 cycles - 10 years 500,000 cycles - 10 years 25

26 6.5 - Belt change operations A Remove fixing screw of the belt holding parts. Lift grooved belt holder to free the belt. x B Pull the belt to free the pulley from the motors. For the replacement proceed in the opposite order keeping once fixed, a reasonable tension slightly moving the position of the motor. 26

27 6.6 - LD/MD/HD operator Wheel change operations A Disassemble the fixing of the leaf to the carriage, in the opposite order to that of the installation. Release the counterwheels of the carriage that prevent a derailment. x B Disassemble the belt holder fixing from the carriage. Remove the carriage from the rail taking care not to damage it. x1 x2 27

28 6.6 6 C Stop the carriage of the LD operator, disassemble the wheels according to the figure. Keep the indicated tightening torques. x2 40Nm D For the carriage of the MD/HD operator, disassemble the wheels according to the figure. Keep the indicated tightening torques. x2 40Nm 28

29 6.7 - Bottom guide change operations A Procede in the same way as in the installation for the bottom guide to the clearance. x B Procede in the same way as in the installation for the outer bottom guide to the clearance. x2 29

30 6.8 - Strap group replacement operations A Requires disasssembling the carriage. Remove the positioning gauges. Disassemble rail groups x B Loosen the joint screw between ramp and rail profile. Proceed in the opposite order for the assembly of the rail groups. x2 30

31 7 - ANOMALY INDICATION OPTIMA Selector If the supervisor programme detects anomalies in the door operation, a numerical code appears intermittently on the display. SMART Selector If the supervisor programme detects anomalies in the door operation, a numerical code appears intermiettently on the display accompanied by the anomaly icon: In most cases, to restart the door operation you only have to select the open door mode and then the automatic door mode. If after this operation the anomaly persists, you will have to call the authorised manusa technical service. ANOMALY POSSIBLE CAUSE CORRECTION ANOMALY POSSIBLE CAUSE CORRECTION Excess current in the motor a. Excess mains voltage. b. Short circuit in the motor or electronic circuit. Restart changing from automatic mode to manual mode. Inside radar Radar contact permanently closed for > 1 Notify Technical Service. Emergency signal activated Blocking on closing Exterior key activated Parameter memory a. SOS leaves folded. b. E m e r g e n c y b u t t o n activated. Obstacle in the closing cycle. The exterior key has not been removed from the device. Parameter memory failure. a. Check SOS leaf position. b. Check emergency button. Check closing obstacle, Restart changing from automatic to manual mode. Remove the key from the exterior key device. Notify the Technical Service. Outside radar Infrared barrier 3 Motor control anomaly Fixed leaf sensor (only SMART sel.) Radar contact permanently closed for > 1 The third infrared barrier is blocked Failure of the electronics that controls the motor Opening safety signal activated Notify Technical Service. Notify the Technical Service. Restart changing from automatic mode to manual mode. If the problema persists notify the Technical Service. Check that there are no objects in the sensor s detection radius. Blocking on opening Obstacle in the opening cycle. Check obstacle on opening. Restart changing from automatic to manual mode. The LCD screen does not light up A communication error appears The selector is not powered There is no communication with the operator Check door power supply. Notify the Technical Service. Infrared barriers The infrared barriers are blocked for a time of > 1 Check alignment of the infrared barriers. Fire alarm Fire alarm signal activated Check fire alarm system. **In the SMART selecgtor, the communication fault appears when the message loading data appears on the screen indefinitely. Antipanic system a. Battery low charged b. Low mains voltagea If door not disconnected, leave the battery to charge. If the indication is permanent, notify the Technical Service. WARNING: Access to the automatic door is restricted to the Technical Serviceo. 31

32 8 - ANNEXES EC Declaration of conformity PCOT05-17/00 DECLARATION CE OF CONFORMITY Address: Product: Model: Av. Vía Augusta, 85-87, 6th floor Sant Cugat del Vallès Barcelona, Spain Tel Fax Visio Operator. Operator for automatic pedestrian doors. Visio Hermético With this document we hereby declare that under our sole responsibility, the products indicated and referenced are in compliance with the following European directives: 2006/42/EC: Machine directive. 89/106/EC: Construction products directive. 2004/108/EC: Electromagnetic compatibility directive. 2006/95/EC. Low voltage equipment directive. The following harmonised regulations and technical specification regulations have also been applied: Technical Building Code. Basic Document SUA. Safety of Use and Accessibility. Technical Building Code. Basic Document HR. Protection against noise. Technical Building Code. DBasic Document SE. Seguridad Estructural (Structural Safety). UNE EX. Automatic pedestrian doors. Installation, use and maintenance. UNE-EN UNE-EN 61000:3-2 UNE-EN 61000:3-3 UNE-EN UNE-EN UNE-EN UNE-EN ISO UNE EN ISO UNE EN ISO UNE-EN ISO UNE-EN ISO UNE-EN 1037 UNE-EN EC marking is included in the product to indicate its conformity with the essential requirements of the directives that apply to it. This declaration of conformity implies that the installation and start up of the designated machine have been carried out according to the assembly, operating and maintenance instructions of the manufacturer. Josep Mª Guilera General Manager Francesca Martínez Product standardisation 32

33 8.2 - Installation check list Compliance of the safety requirements is a priority objective for manusa, as our doors clear the passing of millions of people in 55 countries in the world daily. The risk assessment of manusa doors is not limited to the design and industrialisation actions carried out in our Factory, but rather covers the entire useful life of our products, guaranteeing the health and safety of the uses in each of the door s life phases. Fill in in the MDS user manual the installation check list Maintenance book The data of each service intervention should be filled in in the maintenance book of the door s owner. 33

34 NOTE: The characteristics indicated in this document are purely informative, and not in any way contractual. The manufacturer reserves the right to modifications without prior notice. Last revision: August-2012 HEAD OFFICE Av. Vía Augusta, 85-87, 6th Sant Cugat del Vallés Barcelona - Spain Tel Fax FACTORY Ctra. Pla de Sta. María Valls - Tarragona (Spain) Tel Fax