Products Guide for Machine Tools

Transcription

1 Products Guide for Machine Tools Processing Machines Processing Jigs Carrier Lines Pneumatic Devices Coolant Control CC-1144A 4

2 Pneumatic Supply Device Pneumatic Supply Supplies stable air for stable machining. CKD: Your evolving ma partner for chine tools Processing Jig Processing Jig Displays contact gaps, which are directly linked with machining precision. Machine tools used at manufac continue to evolve. We continue to leverage our fluid technologies to provide solutions tools. turing sites all over the world and pneumatic to support these machines Coolant Control Coolant Control Technological support for low loss, extreme, space-saving and other applications. Sensor Sensor Visualizes machine tools to suggest applications. Particular / Carrier Special Purposes / Transport Helps bring FA reform by improving work environments

3 Pneumatic Supply Our CXU air units promise to reform piping in the machine tools industry, under our motto of "eliminating bothersome piping." In addition to air units, we also carry a full lineup of pneumatic products required for all types of machine tool designs. We use our extensive results in compressed-air management to bring you the products you need. Provides the air quality you need for stable machining. Drain separator FX High performance oil mist filter MX Super dryer SD Air unit CXU CXU connection equipment Separation 99% efficiency Max. Up to 6,100 L/min processing (ANR) Drain separation efficiency of 99%! Perfect for water removal. Element-less structure for low loss with no clogging. No need to periodically replace elements. Secondary side oil content Max. processing mg/m 3 or less 75 to 1,480 L/min (ANR) Secondary oil concentration of mg/m 3. Ideal for optical detection devices, laser processing systems, and other optical devices. We also offer adapters for coupling products of different sizes. Outlet air atmospheric Up to -40 C dew point Processing Up to 890 L/min air rate (ANR) Provides simple and stable supply of ultra dry air. Required for precision machining devices. Modularized high polymer membrane air dryer makes system upgrades with peripherals simple. We recommend releasing residual to work safely. Shut-off 3-port solenoid valve for air units CXU30-VE Effective crosssectional area P A: 35 mm 2, A R: 20 mm to 0.7 MPa Slow start valve V3301 Effective crosssectional area (1) Low speed air supply: 6 mm 2 (2) High speed air supply: 40 to 76 mm 2 (3) High speed exhaust: 50 to 78 mm 2 3-port solenoid valve with spool position detection SNP Effective crosssectional area P A: 64 to 170 mm 2, A R: 70 to 180 mm 2 Modularization Eliminates bothersome piping design and labor. A single unit reduces a of labor-intensive tasks. Miniature electromagnetic residual exhaust valve. Host command completely releases residual when the device has stopped, helping to reduce space. Air supply speed can be adjusted. Prevents cylinders from popping out due to sudden pressurization during air supply. Also includes function to release residual. Capable of outputting the open/close status of solenoid valves for emergency cutoff. Can be used in combination with a variety of types of products including double cutoff, unitization, internal pilot and external pilot. Conventional circuit CXU series Provides precisely-controlled for stable machining. Precision regulator RP Precision regulator RPE Compact regulator RB 50% reduction Sensitivity to 0.7 MPa 0.1% F.S or less Provides high precision control of air used in machine tools. Perfect for controlling main shaft purge. Capable of providing precise control even at especially low s, due to stable flow characteristics with little drop to 0.7 MPa Air 0.2 L/min. or less consumption Provides high precision control of air and saves energy. Features a revised internal structure for 70% less air consumption. Can be modularized for easy coupling with an oil mist filter to 0.7 MPa Miniature regulator perfect for saving space. Compact with a width of only 25 mm, features built-in reverse flow function with fitting included. Also available as panel mount and manifold type. Piping Labor hours Tubes Quality risk Foreign matter contamination External leakage Screws Mounting dimension errors Occurs when gauging Conventional products Mounting screws Installation space Much space required for gauging Design Selection Layout Part drawings, etc. Required vouchers Piping No labor No tubes Quality risk Less screws, reduced risk Screws Mounting dimension errors No gauging, no difference CXU Mounting screws Installation space 50% reduced Design Selection support CAD drawing provided Required vouchers 10pcs. 16pcs. 12sheets 2pcs. 6pcs. 1sheets We offer a series of solenoid valves for driving cylinders and air operated valves to meet your needs. Pilot operated 3/5-port solenoid valve 4G-R Applicable cylinder Up to φ100 diameter Solenoid valve with improved environmental performance, safety and ease of use. Comes in a wide variety of types including single unit, manifold and reduced wiring. Plug-in block manifold W4G Applicable (1) Up to φ80 (W4GB2), cylinder (2) Up to φ125 diameter (W4GB4) IP65-compatible for high environmental resistance; plug-in type for easy valve replacement provides ease of use. Pilot operated 5-port valve ISO compliant valve PV5G Applicable (1) Up to φ100 (size 1), cylinder (2) Up to φ160 diameter (size 2) Compliant with international ISO standards, this product is improved in every way, including size, weight, energy consumption, control, service life and environmental performance

4 Coolant Control Our of coolant valves is available in several variations to meet your needs, such as low loss, high 2, 3-port and manifold specifications all developed under our motto of "flawless prevention of cutting chip / foreign matter entry." In addition to valves, we also offer a diverse lineup of products required in coolant environments. Single valve for Flow path optimization Shape of flow path optimized. Flow path optimization delivers "low loss/high " and "compact width." Low : 10A Width: 32 mm Low : 15A Width: 43 mm Our mission is to help you to control a wide variety of coolant fluids. Contact us to discuss your needs. (3-way valve) 0 to 7.0 MPa Perfect for switching flow paths according to the current work process and for protecting pumps via circulation circuit. Available in low, medium and high variations. (high temperatures) with residual exhaust valve 0 to 7.0 Mpa Residual can be released even if the discharge side of the valve is shut airtight. ATC prevents attachment / detachment mistakes due to residual between tool and valve. (low pilot ) (high ) 20.0 MPa Supports extreme of 20 MPa. Supports machining method diversification; specification dramatically improved from standard 7 MPa. (Special order specification) Modular valve for (medium ) G Supports size reduction loss at 50 L/min (for 0.5 MPa) 25 Conventional CVSE2 20 loss [kpa] Approx.50% DOWN CVSE2 20A equivalent to conventional 25A product! Approx.55% DOWN "Low loss/high " helps to support size reduction. CV value Previous type (25A) CVSE2-20A Fluid temperature 90 C Compatible with temperatures up to 90 C. Supports machining method diversification. Can also be used with high temperature coolant fluids. (Special order specification) Pilot From 0.15 MPa Supports pilot of 0.15 MPa. Actuator adjusted according to reduced of plant air for stable operation. (Special order specification) 3.0 MPa differential Modular structure compatible with 3 MPa. Expanded GCV usage to help save space. (Special order specification) 0 20A Port size 25A We help you to manage coolant fluid and. Modular valve for G Modularization Space reduction Modularization reduces Piping work Piping material Preparation/management work Cost of material due to device miniaturization Installation space Capacitance electromagnetic flow sensor WFC Measurable Water, water-soluble fluids coolant fluid, etc. Flow rate 0.5 to 60 L/min Coolant: Compatible with water-soluble coolant fluid, its perforated structure can withstand foreign matter. For use in managing and optimizing coolant fluid s. Straight pipe section not required on both ends for easy installation. Mechanical switch for CPE adjusting 0.05 to 0.8 MPa Coolant fluid: Low /switch output type. Mechanical type requires no power supply/voltage. Perfect for lower limit observation, etc. Electronic switch for CPD adjusting 0.00 to 7.0 Mpa Coolant fluid: High /2-point switch output. With display. Peak/bottom hold function allows for accurate confirmation of. Header not required Reduced piping work Check valve (for fluids) CCH Device optimized for Flow path optimization Spring isolation Design based on extensive coolant knowledge Flow path optimized via path analysis Spring isolation Max. working : 7 MPa Proof : 14.0 MPa Perfect for protecting pumps and preventing drips 05 06

5 Processing Jig We propose solutions based on our many years of reliable results. Our "GPS2 " and "GPS3 " contact switches, and our "G2/G3 " cylinders with special structures that flawlessly prevent cutting fluids from entering, make high precision and stable clamping and positioning possible. Digital gap switch GPS3 Wide, high precision, 2-point setting Wide- support Detection 30 to 400 μm High blowing Proof : 0.6 MPa Gaps displayed digitally. (approximately) 2-point setting. When it comes to contact confirmation directly linked with machining precision we provide reliability and propose new solutions. Contact confirmation switch (gap switch) GPS2 Detection scale 0.03 to 0.4 mm Contact sensor that boasts a long track record of reliability. Uses an air bridge circuit for contactless detection. Modularized for implementation together with peripherals. Contact confirmation switch BGS Detection scale 0.03 to 0.4 mm (set at 10 levels) Air bridge contact sensor. The comparison side orifice can be easily set to one of 10 levels. (Made in Japan, but sold overseas.) Close contact confirmation switch HPS Detection 0.01 to 0.7 mm scale ±0.005 to Repeatability ±0.02 mm High precision air sensor capable of detection from 0.01 mm. Perfect for confirming tool changer attachment. Supports a resolution of ±0.005 mm. Electronic switch for air (electronic air application switch) PPG -0.1 to MPa (P Type) switch provides easy contact confirmation. Capable of detection that is contactless and that supports environmental resistance. Also supports analog output. Cutting tool breakage detection switch TLPS Detection cutting tool φ0.3 to 30 mm diameter Cutting tool breakage sensor provides contactless detection of breaking and chipping even during operation. Air type allows use even in adverse environments. Pilot operated 2-port solenoid valve miniature air blow valve for compressed air EXA 0.01 to 0.7 Mpa differential Power consumption 0.6 W We also offer a wide lineup of valves for air blowing. Included fitting supports high in a small sized product. Metal bodies also available. We have optimized our air cylinders for improved tact time and superior resistance even under cutting fluids. New solutions provided with a single GPS3 (μm) CASE 1 Protect workpieces/jigs from unreasonable clamping. Orientation confirmation + Contact confirmation CASE 2 Use proper threshold according to machining progress. Raw material surface roughness contact confirmation + Finished surface roughness contact confirmation High speed cylinder HCA Bore size φ20 to 100 mm piston 50 to 3,000 mm speed Uses air action with superior shock absorption ability to support high speeds of 3 m/s. Perfect for door opening/closing applications. Light weight and durable. High energy absorption cylinder HCM Bore size φ20 to 63 mm piston 50 to 2,000 mm speed Perfect for medium speed (2 m/s) under heavy loads. Perfect for door opening/closing applications. New cushioning mechanism provides a smooth stop at the stroke end. Also includes adjustment mechanism CASE 3 Output clogs equivalent to 400 μm for preventive maintenance. Nozzle clogging output confirmation Foreign matter + Contact confirmation CASE 4 Realize machine manufacturing independent of customer threshold. Customer A workpiece contact confirmation + Customer B workpiece contact confirmation Coolant proof cylinders CMK2- SCA2- SCG- SSD- SSD-K G2 SSD2- SSD2-K STG-M ST S L - M B A degree of Using nitrile rubber protection heavy duty scraper Pneumatic cylinder that can be used in locations constantly exposed to cutting fluid. Uses a nitrile rubber heavy duty scraper to prevent cutting fluid penetration. Coolant proof cylinders CMK2- SCA2- SCG- SSD- SSD-K G3 SSD2- SSD2-K STG-M ST S L - M B A degree of Using fluoro rubber protection heavy duty scraper Pneumatic cylinder that can be used in locations constantly exposed to cutting fluid. Uses a fluoro rubber heavy duty scraper to prevent cutting fluid penetration. Cylinder switch T2YL Indicator light Lead wire Red/green LED lit (when ON) Oil resistant vinyl cabtyre cable Cylinder switch designed to prevent cutting fluid penetration. Supported by a wide variety of T-type cylinders

6 Sensors We are entering the age of sensors. In addition to and flow sensors for air, gas, water, coolant fluid and more, we also offer product applications. Capacitance electromagnetic flow sensor WFC Through structure/capacitance type Capable of detecting water-soluble coolant fluid. Special structure can withstand accumulated foreign matter. Capable of remote zero adjustment. : 2.0 MPa Flow rate : 0.5 to 60 L/min No moving parts. Electrodes do not make contact with liquid. Ferrite core not required. Applications Lathe Machining precision is unstable Cannot identify clogs in flow paths merely by observing. Grinder Finishing is inconsistent Change the of coolant fluid when rough grinding and finishing. Machining center Guarantee quality of machined goods Keep records when machining. We help you to manage a wide of s. Electronic switch for air (electronic air application switch) PPG -0.1 to MPa (P Type) Air: Digital display. Analog, with 2-point switch output. For source confirmation and emergency output applications ( unit can be switched). Overseas support available. High precision electro pneumatic regulator EVR control Max. 10 to 900 kpa 0 to 10 VDC, 0 to 5 Input signal VDC, 4 to 20 madc Air: can be variably controlled via input signal. Provides control with high precision and stability. Many variations available. Compact electronic switch (electronic air application switch) PPE Rated Air: Analog output, miniature, display-less. Switch output also available. Inline, plug, and screw types available. Mechanical switch for CPE adjusting 0 to 1.0 MPa (P10 Type) 0.05 to 0.8 MPa Coolant fluid: Low /switch output type. Mechanical type requires no power supply/voltage. Perfect for lower limit observation, etc. With digital display Electronic switch (electronic air application switch) PPD3-S Rated Air: Uses stainless steel diaphragm sensor. Perfect as a countermeasure for miscellaneous air. Supports both 2-point switch output and analog output. Electronic switch for CPD adjusting -100 to 980 kpa (R10 Type) 0.00 to 7.0 MPa Coolant fluid: High 2-point switch output type with display. Peak/bottom hold function allows for accurate confirmation of. Observe coolant fluid. Freedom of installation Manage coolant fluid. Constantly output coolant fluid and provide traceability. Flow rate management solutions for air, gas, water, coolant fluid and more. Compact sensor Rapiflow FSM2 Miniature switch Rapiflow (for air/nitrogen gas) FSM-X Improved installation Ensure repeatability in elbow piping. Straight piping section not required Allows parallel installation Change the mode to allow for parallel installation. Full scale 0.5 to 1,000 L/min Air/gas: For observation. Select from switch or analog output. Also capable of pulse output for each integrated value. Flow rate 0.5 to 10 L/min Air/nitrogen: Miniaturized, lightweight, fast response. Perfect for local sensing. Analog output, display-less. Straight pipe Noise resistance Stabilized power supply and anti-noise ferrite core are not required. Conventional product Ferrite core not required Flow sensor for compressed air (FLUEREX) PF Full scale 500 to 16,000 L/min (normal) Air: Supports high s. Air consumption management for the entire machine. Supports switch, analog and pulse output. Can be modularized. Compact controller Rapiflow FCM Full scale 0.5 to 100 L/min (air, nitrogen) 0 to 10 VDC, Input signal 0 to 5 VDC, 4 to 20 ma DC, 10-bit Air/gas: Variable control. Perfect for controlling shielding gases. Includes sensor and valve functionality. Flow rate sensor for water FLUEREX WFK3000 Full scale 4 to 60 L/min Water: Karman vortex type for reliable flow rate observation. Supports low loss and fast response

7 Special Purposes / Transport Our lineup of devices supports special applications for new machine tools. We provide new solutions as machine tools continue to evolve. We offer products to support single axis, single axis two-dimensional transport and three-dimensional transport assistance. Compact controller RAPIFLOW FCM Shielded gas control Used in devices manufactured by our Automated Machinery Division for many years. Controls shielded gas (argon). Offers precision ideal for metal laminate molding systems (3D printers) We support your special applications. Contact us to discuss your needs. Direct acting 2-port solenoid valve for dry air FGB fluids Inert gas Nitrogen-compatible solenoid valve. Also supports other gases depending on the application. * Contact CKD for details. Digital electro pneumatic regulator EVD control Max. flow rate Max. 0 to 900 kpa Up to 1,500 L/min (ANR) Digital specification variable control. Ideal for laser processing machines, etc. * Contact CKD for details on gas type,, etc. Multi-capability Compatible with various fluids Applicable fluids are compatible with various gases such as air, nitrogen, argon, oxygen, methane, propane, hydrogen and helium. It can be used in various applications. Highly reliable control Reproducibility: ±1% F.S. Precision: ±3% F.S. Features a unique rectifying mechanism in an attempt to improve reproducibility, which influences control. 0.5 sec. high speed control The platinum sensor chip manufactured with silicon micromachining realizes high speed control of 0.5 sec. This allows it to support a variety of applications. Analog input (% F.S.) % Input signal 0 50% Time (sec) Grip workpieces. We also provide products with powerful gripping power. Powerful gripping power hand HHC/HHD Theoretical (1) 4,200 N (HHC) gripping (2) 5,333 N (HHD) power Operating stroke length (1) 70 mm (HHC) (2) 40 mm (HHD) Strong gripping power. Supports 5,333 N. Supports long strokes of 70 mm. Several versions available including long claw, lightweight and switched type. Powerful gripping power chuck CKT/CKU Theoretical (1) 5,500 N (CKT) gripping (2) 8,333 N (CKU) power Operating stroke length (1) 70 mm (CKT) (2) 40 mm (CKU) Strong gripping power. Supports 8,333 N. Supports long strokes of 70 mm. Several versions available including long claw, lightweight and switched type. Linear guide lock LML Spring-locked Always locked; released via air pressurization. LML for linear guides. RTL for round shafts. Holding force: 1,150 N (LML) Locking torque: 68 N m (RTL) Helps to save energy when locking. Perfect for use as a linear drive lock. Carry workpieces. We offer a lineup of motor-driven, air-driven and assist devices. Electric actuator ETS Max. load capacity 150 kg Can select from motor-less actuator version or versions that use motors from various company. We offer a wide of highly rigid actuators. Electric actuator low dust generation ECS Max. load capacity 50 kg Can select from motor-less actuator version or versions that use motors from various company. We offer a wide of covered low dust actuators. Electric shuttle mover ESM Max. load 4 kg capacity Max. transporting 20 m distance Single axis, two-dimensional transport. Perfect for gate-shaped transport in factories. Maximum long stroke of 20 m allows for multi-point positioning. RTL Super rodless cylinder full cowling SRL3-J Powerful support mechanism arm PFB2 Bore size φ25 to 63 Max. stroke 3,000 mm length Load capacity 50 kg Perfect for transport in rotor areas and between machines. Covered rodless air cylinder protected against foreign matter from above. Helps to carry, support, and lift heavy loads. Compact multi-axis design offers a wide of movement

8 Global Service Network We use our global network to supply high quality products throughout the world and deepen our bonds with customers. We continue to establish bases around the world and deepen our bonds with customers, in order to truly take the perspective of our customers and deliver optimal products, technologies and services in a speedy manner. We are committed toward establishing offices in major regions in Europe, North America and Asia, and toward building even closer relationships with our customers in regions all over the world. Europe Middle East Asia Africa Japan North America Sales office/office (Japanese resident staff) Sales office/office Distributor Oceania South America Overseas Plants China [CKD CHINA] Thailand [CKD THAI] South Korea [CKD KOREA] Malaysia [M-CKD PRECISION] Strategic supply base for global products The plant supplies cost-competitive products not only to the Chinese market but also to the global market in a speedy manner. Overseas production base covering the ASEAN region The plant has a system for supplying component products to customers in the ASEAN region in a timely manner. Overseas production base focusing on devices for semiconductor manufacturing equipment As in Japan, the plant supplies high quality products thanks to an integrated system covering everything from design to manufacturing. Plant that offers prompt service to users The plant supplies our products to customers in a timely manner. Japanese Plants Head Plant Kasugai Plant Yokkaichi Plant Inuyama Plant Main plant for FA business This development-oriented plant gathers a wide of technologies from automated machines to component products for energy-saving, cooling, and precision machines. It continues to develop advanced technologies with systems that are flexible to environmental changes, in order to meet the needs of our customers. Plant producing fluid control components for semiconductor manufacturing equipment, etc. This plant's integrated manufacturing system covers everything from development to manufacturing, allowing it to handle the production of high performance products and system products. Main plant producing pneumatic components to meet needs around the world Equipped with an integrated manufacturing system that covers everything from design and development, to preparation, processing forming, and assembly, this plant offers shortened lead times due to logistics improvements and automation. It also features a 24-hour quick delivery system. Main plant producing pneumatic cylinders for high functionality and high performance This plant's integrated structure covers everything from development to manufacturing for high reliability, and produces a wide variety of products for quick delivery under the motto of "Just-in-Time. 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