Using your PI System for Full Featured Vibration Monitoring

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1 Using your PI System for Full Featured Vibration Monitoring Presented by EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC

2 EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 2

3 About SETPOINT... NV CA 20 minutes from Lake Tahoe Machinery Protection Condition Monitoring EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 3

4 PI SYSTEM LEGEND OPEN PROTOCOL (e.g., MODBUS) PROPRIETARY PROTOCOL (CONTROL) PROPRIETARY PROTOCOL (VIBRATION) DCS (SUPERVISORY CONTROL) PROCESS CONTROL MOTOR CONTROL TURBINE CONTROL ANTI- SURGE OVERSPEED VIBRATION ETC. CONTROL & MONITORING MECHANICAL ASSETS EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 4

5 PROCESS VISUALIZATION CLIENT PI SYSTEM VIBRATION VISUALIZATION CLIENT LEGEND OPEN PROTOCOL (e.g., MODBUS) PROPRIETARY PROTOCOL (CONTROL) PROPRIETARY PROTOCOL (VIBRATION) CORPORATE NETWORK DCS (SUPERVISORY CONTROL) PROCESS CONTROL MOTOR CONTROL TURBINE CONTROL ANTI- SURGE OVERSPEED VIBRATION ETC. CONTROL & MONITORING MECHANICAL ASSETS EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 5

6 How do you put waveforms in PI? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 6

7 EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 7

8 EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 8

9 When do you put waveforms in PI? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 9

10 Machine Speed (RPM) Time (sec) Δt EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 10

11 Δrpm Machine Speed (RPM) Time (sec) EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 11

12 Vibration Amplitude (mils) 5 What operators see 5 DANGER alarm setpoint ALERT t = 35 min.! 4 4 ALERT alarm setpoint Interesting data not captured even though vibration amplitude more than doubles Alarm Buffer contains data for 10 minutes before the alarm and for 1-2 minutes after the alarm Time (minutes) EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 12

13 4. FREQUENCY CONTENT (1X, 2X, nx) 3. AVERAGE VALUE (GAP OR BIAS) 1. AMPLITUDE 2. PERIOD EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 13

14 What does it look like in practice? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 14

15 Tic Marks Show Waveforms Collected Cursor Pos n Shows Displayed Waveform

16 Cursor now at anomoly

17 How is this visualized? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 17

18 Typical PI Visualization screens Create your own HMIs using PI ProcessBook View integrated process and vibration data Write rules to detect anomalies/conditions Launch CMS Display from within PI ProcessBook EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 18

19 Typical SETPOINT CMS Visualization screens View specialized data presentation formats All data resides in your PI System Navigate easily in time using the time slider View data in real time or play back later EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 19

20 What hardware do I need? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 20

21 Augmentation Digital Interface Digital Interface Visualization Tools (PI Vision and CMS Display) PI Server Data Acquisition H/W (SETPOINT) ANALOG Interface Protection System H/W (e.g., 3500) EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 21

22 Replacement Digital Interface Digital Interface Visualization Tools (PI Vision and CMS Display) PI Server Protection System EXISTING SENSORS Machine(s) EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 22

23 Who is using this system? EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 23

24 EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 24

26 Randy Chitwood SETPOINT Vice-President Brüel & Kjær Vibro Steve Sabin SETPOINT Product Manager Brüel & Kjær Vibro EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 26

27 Questions Please wait for the microphone before asking your questions Please remember to Complete the Online Survey for this session State your name & company EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC 27

28 Thank You EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC 2017 OSIsoft, LLC

EMEA USERS CONFERENCE BERLIN, GERMANY. Copyright 2016 OSIsoft, LLC

EMEA USERS CONFERENCE BERLIN, GERMANY. Copyright 2016 OSIsoft, LLC GxP Compliant Alarm Handling with Event Frames and AF Presented by Gerd Fromm, Christian Wirth Philipp Sutter Roche: A Global Pioneer in Pharmaceuticals and Diagnostics >91,700 15 employees worldwide major