OPERATING AND INSTALLATION

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1 A division of Signature Ind. Ltd YO6 YL6 V6 DIMENSIONS (mm) 280mm 11 OPERATING AND INSTALLATION INSTRUCTIONS FOR (UL & ATEX) YODALEX FLAMEPROOF AUDIBLE AND VISUAL ALARMS D7292 OPERATING CLASS 1 DIVISION AND INSTALLATION mm 11 1/2 Explosion Proof Audible and Visual Alarm MAIN FEATURES Omni Directional high output sounder 2 stage alarm Independently selectable 2nd stage All units share a common explosion proof housing Reduced installation costs Meets Universal approval Low current consumption Dual cable entry, cable in cable out LM6 aluminium enclosure Stainless steel fasteners Borosilicate glass dome for strength and protection Lens guard provided as standard Weather proof flame retardant ABS horn Tom Cribb Road, Thamesmead London SE28 0BH Tel: +(0) or (0) Fax: +(0) cliffordandsnell@aol.com 7 lens colours in flame retardant polycarbonate, Clear, Opal, Yellow, Red, Amber, Blue, Green Designed to meet UL, Canadian and European (ATEX) Approvals Complies with PFEER regulations 32 selectable tones meeting international regulations Sound selection via DIL switches (see Tone Table on page 8) Cable entries M20 (Europe) via retained adaptors to ½ NPT (UL) as standard 25mm 16 3/ 15mm 5 ¾ 150mm 6 TECHNICAL SPECIFICATION IP66 NEMA X Sounder 2Vdc (YO6) 1 mtr 350mA Strobe 2Vdc (V6) 5 Joules 220mA Sounder/Strobe 2Vdc (YL6) 570mA OPERATING TEMPERATURES -35deg C to +60 deg C European IIB -20deg C to +60 deg C European IIB+H2 MOUNTING Mounting bracket provided. Holes 9mm dia. Pitch 75mm Optional Position All dimensions quoted are approximate only and subject to change without notice as are technical features resulting from continual development and improvement APPROVAL SPECIFICATION Underwriters Laboratories UL Standards UL 6, UL 1203, UL 1638 Control No. 8N30 (Sounder YO6 and Combined Unit YL6) Control No. 13JM (Strobe Only V6) UL Classifications Class I Division 1 and 2, Gas Group BCD Class II Division 1 and 2, Gas Group EFG (Strobe only V6) CUL Canada CSA C22.2 No. 25-M1966, CSA C22.2 No. 30-M1986 European Standards EN.5001: Amendments 1 & 2; EN.50018:2000: EN :1998 Baseefa 02ATEX0212X (IIB) Baseefa 02ATEX2222X (IIB+H2) ATEX Directive 9/9/EC V6 YO6 YL6 IIB only IIB + H2 Page D732/3

2 THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE CARRYING OUT ANY WORK ON THE ALARM. these alarms should only be installed by competent personnel Do not discard any packing material until installation is complete. INSTALLATION AND OPERATING INSTRUCTIONS These instructions apply to the following Alarm models:- Flameproof audible range, sounder type YO6 YA60BDUL and YA60CDUL Flameproof visual range, strobe type V6 FL60BD50UL and FL60CD50UL Combined flameproof audible and visual range, type YL6 YL60BD50UL and YL60CD50UL These products are a range of audible and visual alarms approved for use in potentially flammable atmospheres, and have been approved by Underwriters Laboratories to standards UL 1203, UL6 and UL Models are available for use in hazardous areas with the following classifications: Approval Classification Sounders YA60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T Ex.d.IIB + H2.T (Tamb -25º to +60ºC) YA60CDUL Class I, Div 1, Groups C, D Class I, Zone I, Group IIB, T Ex.d.IIB.T (Tamb -35º to +60ºC) Strobe FL60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T Ex.d.IIB + H2.T (Tamb -25º to +60ºC) FL60CDUL Class I, Div 1, Groups C, D Class I, Zone I, Group IIB, T Ex.d.IIB.T (Tamb -35º to +60ºC) Sounder/Strobe YL60BDUL Class I, Div 1, Groups B, C, D Class I, Zone I, Group IIB + H2, T Ex.d.IIB + H2.T (Tamb -25º to +60ºC) YL60CDUL Class I, Div 1, Groups C, D Class I, Zone I, Group IIB, T Ex.d.IIB.T (Tamb -35º to +60ºC) An alarm approved for use in a particular gas group may be used in areas where the gas group is of a lower hazard, for example, a Sounder YA60BDUL approved for Group B may be used in areas where gas group C or D is present. Page D732/3

3 All alarms are suitable for use in Class II, Division I, Groups E, F, G. The range of alarms is also approved as meeting the following Canadian standards:- CAN/CSA -E CAN/CSA -E CSA C22.2 No M1986 CSA C22/2 No M1966 In addition, the range of alarms is approved as meeting the European standards EN5001:1997 +AMENDMENTS 1 and 2, EN50018:2000, EN :1998 ATEX DIRECTIVE 9/9/EC EC - Type Examination Certificate No. Baseefa02ATEX0212X and Baseefa02ATEX0222X. The alarms are suitable for outdoor use. The Yodalex alarms meet the requirements of standards BS EN : 1992, Degree of Protection IP66 and of UL50 : Nema X Hosedown test. General The alarms must be installed in accordance with these instructions. The alarms must also be installed in accordance with local codes and/or special requirements of any authority having jurisdiction; including but not limited to the following:- NFPA 72E; NEC.ART.760 ET AL.; CAN/ULC-552-M86; CEC Part 1 Sec 32. For Fire Alarm Service, the Audible Alarms YA60BDUL and YA60CDUL and the audible alarm contained within the YL60BDUL and YL60CDUL are classified as Public Mode - For Fire Alarm Service. The Visual Alarms FL60BDUL and FL60CDUL and the visual alarm contained within the YL60BDUL and YL60CDUL are classified as Private Mode - General Emergency. The Alarms are marked: Audible alarm YA60BDUL For Fire Alarm Service YA60CDUL Visual alarm FL60BDUL Private Mode, General Emergency FL60CDUL Combined audible and visual alarm YL60BDUL Audible Signal Appliance, Public Mode with YL60CDUL supplementary visual signal appliance, Private Mode Appliances for Public Mode operation are intended to notify occupants or inhabitants of the area covered by the fire-protective signalling system. Appliances for Private Mode use are intended to notify only those persons directly concerned with the implementation and direction of emergency action initiation and procedure in the area protected by the fire-protective signalling system. The alarms are intended for connection to an alarm initiating and indicating circuit of a UL Listed control panel. Models for connection to DC supplies have a DC line status monitoring facility. Page D732/3

4 PREPARATION ENSURE THE SUPPLY IS OFF BEFORE COMMENCING INSTALLATION. A. Check that you have the correct alarm to satisfy the system specification. Gas group and temperature? Audible or Visual alarm or both? Supply voltage? Sound signal selected? Strobe lens colour correct? Suitable mounting location? Cable connection and installation method? End-of-line alarm for dc monitoring? B. Location Select a suitable location for the alarm with regard to the area to be covered by the sound or flash signal. The surface should be flat in the area of the fixings and the material suitable to carry the weight of the alarm. For a sounder, the sound signal pattern is omni-directional and the sounder should be mounted with the Horn at the top. For a strobe, the alarm should be mounted with the lens at the bottom and out of direct sunlight. In exceptional circumstances, the alarms can be mounted horizontally or for the strobe, with the lens uppermost. Do not mount the sounder with the Horn downwards. The cable must be connected to the alarm via a sealed component and this must be located adjacent to the cable entries in the alarm body. Suitable sealing devices are a sealed threaded nipple or a sealed gland; the choice of device depends upon the gas group applicable to the installation and on the chosen installation method. There are two entries to the alarm body and one or both may be used depending upon the number of cable cores required by the system arrangement. It is preferable that the cable and its seal be fitted at the factory or approved workshop; however the method for assembling the cable and sealed components is described below. IMPORTANT THE ALARM IS A PRECISION INSTRUMENT. TAKE EXTREME CARE WHEN HANDLING. Particular care is needed when removing or replacing components which form part of the flameproof enclosure. Exposed joint surfaces must be protected and not have contact with dust or dirt, or be knocked against any object. Page - - D732/3

5 The end flanges must be fitted squarely and on no account is force to be used. The flange must not be hammered, levered with a metal instrument or the fixing screws used to pull down the flange. With care and patience, it will be found that the flange enters the body without difficulty. A. Combined Sounder/Strobe It is recommended that the unit be stood upright in a cup-shaped base holding the strobe section. Remove the Horn from the sounder flange by unscrewing the three self-tapping screws (pozidrive head) in the dome of the Horn. Unscrew the four socket headed screws, two washers and o-ring in the flange. (Socket head wrench mm (5/32 ) across flats). These screws will not be fully tightened if the alarm is not a factorysealed unit. IMPORTANT TAKE EXTREME CARE WHEN REMOVING THE SOUNDER FLANGE FROM THE MAIN BODY. DO NOT USE THE TRUMPET AS A LEVER. Unplug the pressure unit cable from the PCB assembly. The exposed joints must be kept clean of dirt and not damaged in handling. Lay down the sounder flange assembly to one side on a clean piece of the packing material. Cable connection The sealed threaded nipple or sealed gland should be assembled with suitable approved cable according to the manufacturers instructions. The external cable should be routed to a local junction box, via approved conduit if appropriate. Approximately 20cm (8 inch) tails are required inside the enclosure for connection to the terminals on the PCB assembly. The terminals accept wires of 1-18 AWG or 2.5mm². The PCB assembly may be lifted in its slide channels to give easier access to the terminals. There are two entries to the enclosure; both may be used for cable connection via sealed threaded nipples if required. Alternatively if only one entry is used for cable connection, the second entry must be fitted with an approved stopping plug. The alarm is supplied as standard with the enclosure entries fitted with M20 to 1/2 NPT adaptors and one is fitted with an 1/2 NPT stopping plug. The second entry is fitted with a dust cap. This must be removed and an approved fitting inserted before installation. If the second entry is required, the approved stopping plug may be removed and discarded and a sealed cable fitting connected. Page D732/3

6 The adaptors form part of the approved flameproof enclosure and are locked in position. They must not be loosened or removed. An alternative connection option is to fit an M20 to 3/ NPT adaptor with an M20 approved stopping plug. Only one sealed cable can be fitted with this option. SOUND SIGNAL SELECTION It is preferable if the sound signal selection is set at the factory or at an approved workshop. To make the sound signal selection, refer to the table of sound signals and the switch positions for the chosen sounds. Doubly check you have selected the correct switch positions for your chosen stage 1 alarm signal and for your chosen stage 2 alarm signal. Check again before re-assembly of the alarm. RE-ASSEMBLY OF THE ALARM Reconnect the pressure unit cable connection; make sure this is secure. Make sure the PCB assembly is correctly located in the slides in the body. Check that the flash tube is clearly visible and centrally located in the glass dome. Re-assemble the sounder flange to the main body but take care that the pressure unit wire is not trapped in the joint, across the edge of the PCB assembly or between the head of the earth screw and the pressure unit. Check that the o-ring is properly fitted in the groove in the body. Take care when fitting the flange. This must be inserted squarely into the main body. Force must not be used, with patience it will be found that the flange enters without difficulty. There must be a minimal gap between the flange and the body. The screws must not be used to pull down the flange to the body. Each socket screw should be fitted with a lock washer, flat washer and an o-ring. The o-ring must locate in the groove at the base of the counterbore. Screw down the socket screws tightly. Note: If the alarm has been in service and/or the socket headed screws in the flange have been previously tightened, it is advisable to replace the o-rings (Part No. GR0192) before retightening the screws. Refit the Horn to the Trumpet using the three self-tapping screws. B. Sounder only The alarm may be stood on a clean surface on the flat base. The procedure should be followed as described for the Sounder/Strobe alarm above. Page D732/3

7 C. Strobe only The alarm should be stood upright in a cup-shaped base that holds the strobe lens steady. Remove the fixing screws, washers and o-rings in the base plate. Connect the cable via the entries in the enclosure to the PCB assembly using the method described for the sounder/strobe alarm. Ensure that the O ring is properly fitted in the groove of the body. Refit the base plate carefully, ensure the flange is squarely located in the enclosure and there is a minimum gap between flange and body. Ensure each socket screw is fitted with a lock washer, flat washer and o-ring. Screw down socket screws tightly. Lens Colour Change If it is required to change the lens colour of the strobe, it is necessary to purchase the required colour s strobe-flange assembly from your supplier. INSTALLATION Ensure that the mounting surface at the installed location is flat and suitable for carrying the weight of the alarm. Remove the bracket, fixing screws and washers from the bag in the carton. Assemble the bracket to the alarm body enclosure using two off hexagon head set screw (m6x16mm), lock washer and flat washer. Check that the bracket is tightly secured to the alarm enclosure. The fixings for the alarm to the mounting surface are two clear holes 9mm (0.35in) diameter on 75mm. (2.95in) centres. Bolts (not supplied) for securing should be minimum length 25mm (1in) and 8mm (5/16 ) diameter. INTERCONNECTION OF ALARMS Alarms may be connected in parallel, that is, up to ten alarms with common supplies may be connected as a single system loop. Both sets of terminals should be used to provide an in and out connection; the loop wire should be broken to allow electrical supervision. The end-of-line alarm may be fitted with a resistor across the supply connections to provide DC monitoring of the loop cable status at the control panel. Page D732/3

8 SYSTEM OPTIONS Operating supply voltage Sound signal selections Alarm stages Line monitoring Strobe 2vdc 32 (see table) Single or Two from all sounders DC By: i) supply polarity reversal ii) threshold (<1V.) method Separate terminals for independent supply connection of +2vdc and OV For a combined sounder/strobe alarm, the +2 V DC and OV supply rails are linked on the PCB. If it is required that the strobe be supplied independently from an alternative supply but the OV can be common, remove the link LK2, +2vdc. If a totally independent supply is required, i.e. both positive and negative, remove link LK1, OV also. The location of the two links is shown on the drawings, Alarm Connection and Sound Signal Selection. Lens colours Cable cores Clear; opal; red; amber; blue; green; yellow The number fitted depends upon the system requirements Refer to Alarm Connection and Sound Signal Selection diagrams A to E for common system configurations EARTHING The alarm must be connected to a good quality earth. ing points are provided both inside and outside the alarm enclosure. These earthing points are identified with the Ground Symbol. The internal earth connection must be used. The external terminal is for a supplementary bonding connection and is used where local code or authorities permit or require such connection. Page D732/3

9 MISCELLANEOUS DATA Combined Sounder/Strobe Sounder Strobe Weight lb.oz (kg). 11lb 6oz (5.2) 10lb 2oz (.6) 9lb 8oz (.3) All metal castings are of LM6 aluminium alloy, corrosion resistant, anodised and outside surfaces finished with a polyester paint coating. The strobe dome is of clear borosilicate glass. The sound-shaping components are of flame retardant ABS. The coloured lens is of flame retardant polycarbonate. WARNING : POSSIBLE ELECTROSTATIC RISK The Horn and Lens may become electro-statically charged and should not be touched or rubbed when in operational service. If cleaning is required follow the warning given on the equipment label and clean only with a suitable damp cloth. All external fasteners are of stainless steel. All sounders have 32 sound signal selection. From the 32 sound signals, any signal may be chosen as the first stage alarm and any signal for the second stage alarm. Sound output level and current consumption depends upon the signal selected. Typical sound output level at 1 metre is 110dB(A) and typical current consumption is 350mA. at 2vdc and 1000Hz. Current may increase by 120mA depending upon sound signal selected. Peak current is approximately 500mA. These values apply for Gas Groups C and D; for Gas Group B, sound output is reduced by typically 3dB. All strobes have a xenon flash rate of 1Hz, one flash per second. The flash energy is 5 joules with a typical current consumption at 2vdc of 220mA; peak current is 3.6A, falling to 1A in 300 microseconds. UL Ratings UL tests on the product have given the following ratings. Sounder 2vdc; 350mA; 75dB(A) min. Strobe 2vdc; 220mA; 60fpm; 30cd (3cd-35 C) Light output for coloured lens; Clear 30 Candela Red 9 Candela Yellow 29 Blue 6 Amber 17 Green 7 It is recommended that all threaded cable entries be sealed with a suitable non-setting thread sealent to maintain IP66 (NEMA X) rating. Page D732/3

10 The Yodalex alarms comply with the European Community Directives on Electromagnetic Compatibility. 89/336/EEC. This equipment is designed and manufactured to protect against other hazards as defined in paragraph of Annex II of the ATEX Directive 9/9/EC. US Design Patent Registered design in Canada (D) 821 PCT Patent Application GB97/ Page D732/3

11 SOUND SIGNALS sound Freq. rept. sound switches Signal rate SW1, SW2 special applications 1 Alternate two-tone Fire Alarms 2 Alternate two-tone Security Alarms 3 Alternate fast two-tone Increased Urgency Alternate fast two-tone Security Deterrent 5 Alternate two-tone / Evacuation Alarm, FRANCE 6 Alternate two-tone Alternate v.fast two-tone Alternate v.fast two-tone Alternate two-tone Turn-out, SWEDEN 10 Continuous note All Clear, SWEDEN 11 Continuous note Continuous note Continuous note Continuous note Interrupted tone Interrupted tone Interrupted tone Interrupted tone Interrupted tone Interrupted tone 700 6/ Pre-vital Message, SWEDEN 21 Interrupted tone Interrupted tone Air-raid Alarm, SWEDEN 23 Interrupted tone Local Warning, SWEDEN 2 Interrupted tone / Industrial Alarm, GERMANY 25 Int, fast, rising volume Fast siren Rising constant,fall /0/ Industrial Alarm, GERMANY 28 ISO 8201 Evacuation as std International Evacuation Alarm 29 Fast whoop Slow whoop Evacuation Alarm, Netherlands 31 Reverse sweep Evacuation Alarm, GERMANY 32 Siren switch settings: ON=1 and OFF=0 The PFEER sound signals recommended by UKOOA are:- General Alarm Sound Signal 15 Interrupted tone 1000 Hz PAPA Sound Signal 31 Reverse Sweep Hz Toxic Gas Sound Signal 11 Continuous Tone 1000 Hz. Page D732/3

12 DC ALARM CONNECTION AND SOUND SIGNAL SELECTION Strobe 0v Sounder +2v dc Strobe 0v +2vdc Sounder 0v +2vdc x x LK1 (link 0v) LK2 (link 2v dc) TB1 LK1 removed (link 0v) LK2 removed (link +2v dc) TB1 resistor (E.O.L) TB2 TB2 resistor (E.O.L) resistor (E.O.L) Pressure Unit Connector 3 2 TB3 Connection Pressure Unit Connector 3 2 TB3 Connection Sound Selection Sound Selection Line monitoring by supply reversal Single Stage Alarm, Sounder and Strobe operate together Line monitoring by supply reversal Single Stage Alarm, Sounder and Strobe operate separately Strobe +2v dc 0v Sounder & Strobe Sounder +2v dc x LK1 (link 0v) LK2 removed (link 2v dc) TB1 to next strobe y 3 2 TB2 1 Pressure Unit Connector 3 2 TB3 Connection Sound Selection To Next Sounder A. Two stage alarm by third core Strobe shown with common 0v, with sounder Line monitoring by supply reversal Select alarm stage 1 on SW1 Select alarm stage 2 on SW2 NOTE: That the two stage control always operates as follows:- The first stage sounds by supplying volts to a unit via control switch x, This switch remains on and the second stage signal is controlled by switching volts to the third terminal via switch y. Page D732/3

13 Sounder & Strobe 0v +2v dc x TB2 TB1 LK1 (link 0v) LK2 (link 2v dc) y TB Pressure Unit Connector Connection Sound Selection To Next Sounder & Strobe B. Two stage alarm by Supply reversal Line monitoring by threshold method (<1V) Select alarm stage 1 on SW1 Select alarm stage 2 on SW2 Strobe operated from separate supply. DC ALARM CONNECTION AND SOUND SIGNAL SELECTION C. Two stage alarm by third core Strobe flashes for both 1 st and 2 nd stages of sound alarm. Line monitoring by supply reversal Select alarm stage 1 on SW1 Select alarm stage 2 on SW2 Common supply to Sounder and Strobe NOTE: That the two stage control always operates as follows:- The first stage sounds by supplying volts to a unit via control switch x, This switch remains on and the second stage signal is controlled by switching volts to the third terminal via switch y. Strobe 0v +2v dc 0v +2v dc (stage 1) +2v dc 0v (stage 2) LK1 removed (link 0v) LK2 removed (link 2v dc) to next strobe TB1 3 2 TB2 1 2 Pressure Unit Connector Connection 3 TB3 Sound Selection To Next Sounder Page D732/3

14 Strobe +2v dc 0v Sounder & Strobe Sounder +2v dc x TB1 LK1 (link 0v) LK2 removed (link 2v dc) to next strobe TB2 3 2 TB Pressure Unit Connector Connection Sound Selection To Next Sounder D. Two stage alarm by Third core Strobe flashes for 2 nd stage of sound alarm, link TB2/3 to TB1/2 Line monitoring by supply reversal Select alarm stage 1 on SW1 Select alarm stage 2 on SW2 Common supply to Sounder and Strobe. DC ALARM CONNECTION AND SOUND SIGNAL SELECTION E. Single stage alarm Line monitoring by supply reversal Select alarm stage 1 on SW1 Strobe shown with common 0v, with Sounder NOTE: That the two stage control always operates as follows:- The first stage sounds by supplying volts to a unit via control switch x, This switch remains on and the second stage signal is controlled by switching volts to the third terminal via switch y. 0v +2v dc x TB1 LK1 (link 0v) LK2 removed (link 2v dc) y TB2 3 2 TB Pressure Unit Connector Connection Sound Selection To Next Sounder & Strobe Page D732/3

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