Raychem Saudi Arabia Ltd.

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1 CONTENTS Raychem Saudi Arabia Ltd. PAGE Terminations 2-3 Insulating boots 4 Support insulators 4 Cable box glands 5 Earthing kits Joints Control cable joints 9 Transition joints 9 Motor connection kits 10 Tools and accessories 1 1 Bus bar tubing 12 Wraparound cable repair sleeves 12 Bus bar tapes 13 Insulating and sealing tubing 14 Cable end caps 15 Cable breakouts 15 General purpose tubing 16 Wire marking sleeve 16 2

2 ESTU TERMINATIONS Raychem low voltage heat shrinkable terminations are available for the full range of cable types and sizes. They are acknowleged to be simpler, more reliable, and much cheaper to install then traditional systems. Upto 1 KV / Plastic Indoor / Outdoor Four Conductors Not Armoured ESTU-ox,'4C 4-16 Wire Armoured ESTU-OW4C 4-16,'WA ESTI_J-OX/4C ESTu-OXi4C 25-50/WA ESTU-OX/4C ESTU-OW4C /WA CSTu-OX/4C ESTU-OXi4C '85-300,WA ESTU-OX/4C 500-XXX ESTU.OX,'4C 500-XXX,WA EPKT TERMINATIONS Raychem medium voltage heat shrinkable terminations offer outstanding long term reliability with over 25 years of proven performance in polluted environments. The installation accommodates simplified cable preparation techniques. The factory engineered kit along with clear instruction sheet permits rapid on-site installation. Termination system DesignerVoltage (Vrnax) Choosing one figure from thecable size lefthand column of each table of cores Dielectric Location Length (3 core cables) Mod Codes Typical part number : EPKT - 17 D 3 X BOB Voltage in KV 3

3 7 for 7.2 KV for 12 KV and 17.5 KV 24 for 24 KV 36 for 36 KV Size in mm2 7.2 KV 12 KV & 17.5 KV 24 KV 36 KV BOO of Cores For Single (1) core 3 For three (3) core Dielectric or insulation type For PLASTIC eg. XLPE, EPDM, EPR, etc. For MIND non-draining paper (not applicable for draining paper cables) of Cores For INDOOR o For OUTDOOR Length (only three core) of the terminated portion (tail) For 450 mm long For 650 mm long (min for 17.5 KV outdoor and 36 KV indoor) For 800 mm long (min tor 24 KV outdoor and 36 KV outdoor For 1200 mm long Selected Termination from given tables are without any accessories like earthing kits, boots etc. A range of accessories for the above terminations are available. See pages 4,5 and 6. Single core kits contain components for 3 single core terminations, Lugs are not included in the kits and should be procured separately. Single core Termination are designed with one tail length based on voltage. Raychem (RSAL) termination are also available upto 72KV voltage class. Please contact your local Raychem Office tor details. 4

ESIB INSULATING BOOTS Raychem heat shrinkable insulating boots allow Raychem terminations to be used in conventional compound and Oil filled boxes with air clearances.

4 ESIB INSULATING BOOTS Raychem heat shrinkable insulating boots allow Raychem terminations to be used in conventional compound and Oil filled boxes with air clearances. The design insures good insulation and impulse performance inspite Of reduced clearances. The boots can be used with both paper and plastic cables. ( Application/Voltage sizes as below ) Straight Mod Code Boots ESlB-4ST/10-35 RSRB ESlB-4ST/50-95 RSRB ESlB-4ST/ RSRB Conductor Size B ESlB-4ST/ Right Angle Boots Long Code Short Mode ESlB-4RU10-35 RSRB-4042 B08 ESIB-4RS,'10-35 RSRB ESlB-4RU50-95 RSRB ESlB-4RS/50-95 RSRa ESIB-4RU RSRB-4046 BIO ESlB-4RS,' RSRB-4066 B ESIB-4RL/ ESIB-6RU (Upto 36KV) All kits are supplied as a set of 3. 5

5 ESIN SUPPORT INSULATORS Raychem light weight insulators comprise Of a high strength flexible polymeric core housed in a Raychem proven high voltage material. The insulators are supplied with a galvanised iron mounting bracket and is used to support Raychem termination upto 36KV for outdoor use. Mode Code Voltage Rating EStN-4 upto 17.5 KV ESlN-6 B24 upto 36 KV ESGL CABLE BOX GLANDS Raychem cable box glands come complete with all the essential hardware for mounting the Raychem terminations. Typically used on cable boxes designed for compound filling where the distance from bushing to base plate is a limiting factor. Straight ESGL-4S/3C EAKT : Cable glands are available in aluminium for single core cable applications. Please contact local Raychem office tor details. ESPM EARTHING KITS Raychem ear-thing kits are available for solderless earthing of metal tape shield for plastic cables. Earthing kits are also available for steel wire, steel tape, aluminium wire, and corrugated aluminium armour. 6

6 One kit contains 3-Core material Core Dia. Mod Code 7.2 KV 17.5 KV 36 KV -' ESPM-E-51 G C G5TJC6V25 goo ESP','-e B G58 31 E3û 240 sac , Under Armoured Cable Dia Mod Code 7.2 KV 17.5 KV 36 KV ESPM-E-O EMT G Armour Clamping Ring Design ESPM.E.42 G EMT pc per Kit 7

Under Armoured Cable Dia ESPM-E-47 ESPM-E-48 EAKT- 1644 644 94 300. 400 240-300 120 185 ESPM -49 EAKT.1645 G45 70-110 240-300 Under Armoured Cable Dia Three Core.

7 Under Armoured Cable Dia ESPM-E-47 ESPM-E-48 EAKT ESPM -49 EAKT.1645 G Under Armoured Cable Dia Three Core. corrugated aluminium or steel tape armour, hose clamp design 7.2 KV 17.5 KV 36 KV ESPM-E ESPM-E ESPM-E-3E ESIJ JOINTS For jointing cables upto 36KV Raychem offers a system based on heat shrinkable materials which is; fast and simple to install; eliminates shelf life limitations, and offers high impact resistance and high earth fault current capacity. Millions of cable joints upto 36KV installed in some of the most severe service conditions have confirmed the reliability of the Raychem design under high electrical, thermal, and environmental stress. Upto 1 KV / Plastic Four Conductors Not Armoured Wire Armoured ESlJ-OXJ4C 1.5-&'NA ESlJ.OX]4C 1.5-6/SA ESlJ.OX/4C 6-16/NA ESlJ-OX/4C 6-16/SA

8 ESlJ-OXJ4C 25-50/SA ESlJ-OX,'4C 16-35/NA ESlJ-OW4C 50-70/NA ESIJ-OX/4C /NA ESlJ-OX/4C /SA ESlJ-OW4C /SA ESlJ-OXJ4C /NA Upto 7.2 KV / Plastic One Conductor Without Armour mm2 ESlJ-2X/1C 25-50/NA ESIJ-2X/1C /NA ESlJ-2X/1C /NA ESlJ-2XJIC /NA upto 7.2 KV / Plastic Three Conductors Without Armour Wire Armour mm2 ESlJ-2X]3C 25-50/NA ESlJ-ŽX/3C 25-50/SA ESlJ-2X/3C /NA ESlJ.2X/3C /SA ESlJ-2X,'3C /NA ESlJ-2X/3C /SA ESlJ-2X}3C /NA ESlJ-2X'3C /SA Upto 12 KV / Plastic One Conductor Without Armour 9

9 upto 12 KV / Plastic Three Conductors Without Armour Wire Armour ESIJ.3X/3C16-3S'NA ESlJ.3X/3C50-95,'NA ESlJ-3W3C50-95/SA so-gs ESIJ-3W3C120-18S'NA ESIJ-3W3C120-18S.'SM ESlJ-3X/3C /NA ESlJ-3X/3C ,'SA upto 17.5 KV / Plastic One conductor Without Armour ESlJ-4X/1C25-35'NA ESlJ-4XJIC50-95,'NA ESlJ-4WIC ,'NA ESlJ-4X'1C /NA ESIJ-4WIC 'NA upto 17.5 KV / Plastic Three conductors Without Armour Wire Armour ESIJ-3X/1C 16-25/NA ESlJ-3X}1C 35-70/NA ESlJ-3X/1C /NA ESlJ-3X/1C \NA Single core joints kits includes material for single phase only. ES13-4x,'3C25-35/NA ESlJ- 4Xj3C25-35/SA ESIJ-4W3C2S-WTA

10 ESlJ-4X'3C50-95{NA ESlJ.4X/3C50-9S/SA ESlJ-4Xt3C50-9S'TA so - 95 ESlJ-4W3C120- ESIJ-4W3C120-18S,TA, S'NA ESlJ-4X,'3C /NA ESlJ.4XJ3C /SA goo Upto 36 KV / Plastic One conductor ESIJ.6X'1C35-70,'NA ESlJ-6X' /NA Without Armour ESlJ-6WIC185400/NA ESlJ-6X/1 C /NA Single core joints kits includes material for single phase only. Upto 36 KV / Plastic Three conductors Without Armour Wire Armour Tape armour ESlJ-6W3C35-7WSA ESIJ-6XßC35-70/TA ESlJ-6X/3C95-150/SA ESlJ-6X/3C95-150/TA ESlJ-6W3C185-3WSA ESIJ-6W3C TA ESlJ-6XJ3C400- xxx,'sa Ferrules are not included in the kits and should be procured separately

11 SXAW SINGLE CORE AL ARMOURED JOINTS Cable Joints with Aluminium wire Amour Size of Conductor in mm reened Polymeric Insulated Cable 12 W to 36 W Single Core with Al wire Armour Kit SXAW-3121 SXAW-3131 SXAW-3141 SXAW-3151 SXAW-5131 SXAW SXAW-5151 SXAW-6132 SXAW-6142 ECKJ CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating upnto 1 KV, with armour. ECKJ-OOI I.o ECKJ ECKJ I.o- 2.5 ECKJ your local Raychem office for details Of Cores For multi-pair cables with and without armour and multi core cables without armour please contact 12

12 Upto 36 KV / Plastic Three conductors Without Armour Wire Armour Tape armour ESlJ-6W3C35-7WSA ESIJ-6W3C35-70/TA ESlJ-6X/3C95-150/SA ESlJ-6X/3C95-150/TA ESlJ-6W3C185-3WSA ESIJ-6W3C TA ESlJ-6XJ3C400- xxx,'sa Ferrules are not included in the kits and should be procured separately. 400 SXAW SINGLE CORE AL ARMOURED JOINTS Cable Joints with Aluminium wire Amour Size of Conductor in mm2 17SkV reened Polymeric Insulated Cable 12 W to 36 W 36 w Single Core with Al wire Armour Kit SXAW-3121 SXAW-3131 SXAW-3141 SXAW-3151 SXAW-5131 SXAW SXAW-5151 SXAW-6132 SXAW-6142 ECKJ 9 CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating upnto 1 KV, with armour.

13 Of ECKJ-OOI 8 14 I.o- 2.5 ECKJ ECKJ ECKJ your local Raychem office for details Cores For multi-pair cables with and without armour and multi core cables without armour please contact TRANSITION JOINTS Raychem offers a wide range of heat shrinkable transition joints, upto 36KV, for any Of the following configurations : - Cables having a different cross sectional areas. - Plastic to paper cables. - Three core palsttic or paper cable to three single core plastic or paper cables. Raychem could also help by designing a transition joint for you specific needs. Please contact your local Raychem office for details. MOTOR CONNECTION KITS MCK heat shrinkable caps replace tape and filler putty methods of insulating connections in motor conduit boxes. Each MCK kit connects a three lead motor. MCK-IV 1 KV MCK-2V upta 1 KV 56 MCK-3V Upto 1 KV

14 MCK-4v Upto 1 KV Splice Type V Stub Vottage Feeder Lug Splice Rating Size Len gth Configuration Stub Splice Type V -5-1V-m upto 72 KV MCK-5-2v-oo upto 7 Q KV MCK -3V-OO upto 72 KV In-line Splice Type L MCK-IL upto 1 KV 10 _ MCK-2L. Upto 1 KV 120 soo 210 Voltage Feeder Lug Splice Rating Size Len gth Configuration Stub Splice Type L MCK-5-1L-OO upto 7.2 KV MCK.S.2L-OO upto 7.2 KV AD / FH / IT TOOLS AND ACCESSORIES 11

15 A wide range of tools are available for cable preparation and heat shrinking. Product Description Remarks FH-1630-s-MC Torch Box FH-1630-S-MC 10 Torch Assembly FH-1630-S-HNZ Torch Handle with shut-off valve FH.1630-s-HSZ Torch Handle with shut-off valve and gas consumtion reducer level FH.1630-S-BN28 Nozzle flame dia 20mm, flame length ac$ustable from 200mm to 400mm FH-1630-S-BN38 Nozzle flame dia 40mm, flame length adjustable from 200mm to 450mm FH-1630-PlE-R1 Regulator FH-1630-PlE-SW4 Hose constant pressure FH-1630-PlE-SW5 Hose high pressure hose, 3m long, 12mm hose thickness FH-1630-PlE-SWIO Hose high pressure hose, 5m long, 12mm hose thickness FH-1630-PlE-CV Cut-off valve high pressure hose, 10m long, 12mm hose thickness FH-1630-TH229 Torch holder bradet dia 229mm FH-1630-TH300 Torch holder brad«et dia 300mm Tools kit Compact and comprehensive tools kit FH-IOOO-OII Scoring tool for easy strip screen FH Stripping tool for HV cable screen FH channel pulling tool Detailed information on the tool kit contents could be obtained upon request. 12

BBIT 1 BPTM BUS BAR TUBING BBIT and BPTM are heat shrinkable tubings for use on straight or bent bus bars where maximum clearance reduction is required.

Provides insulation upto 36 KV and long term reliability even at high continuous operating temperature.

16 BBIT 1 BPTM BUS BAR TUBING BBIT and BPTM are heat shrinkable tubings for use on straight or bent bus bars where maximum clearance reduction is required. Ideal for original equipment assembly or in retrofit applications where access to one end is available. Provides insulation upto 36 KV and long term reliability even at high continuous operating temperature. m Rectangular Bar profile Round Bar Diameter Spool Length (l + t) mm (d) mm BPTM-50,'20-A'U m BPTM.7S'30-.ßVU m BPTM-100/40-NU m BPTM-120/SO-A'U m 0BPTM-175,'70-NU m BPTM-205/110-A/U m 13

17 PPTM.235/130-A'U m BUS BAR CRSM WRAPAROUND CABLE REPAIR SLEEVE CRSM wraparounds are used for the repair of plastic or lead cable sheaths. The adhesive coating exhibits excellent bonding and sealing characteristic to all materials commonly used in the various cable insulation sheath construction. Cable Outer Dia. Standard Length HVBT TAPE HVBT is a heat shrinkable high voltage bus bar tape, designed to give the integrity of heat shrinkable tubing with the versatility of a wraparound sleeve. The HVBT tape offers insulation for upto 36 KV. Tape Width Length per roll HVBT-12-A m HVBT-14-A m HVBT.15-A m HVBT-16-A m 14

18 BUS BAR LVBT LOW VOLTAGE BUS BAR TAPE LVBT is a general purpose heat-shrinkable insulating tape suitable for applications upto I OOOV. Tape Width Length per roll LVBT-I-R 25 LVBT-2-R 50 JLVBT-4-R 100 HVBT TAPE HVBT is a heat shrinkable high voltage bus bar tape, designed to give the integrity of heat shrinkable tubing with the versatility of a wraparound sleeve. The HVBT tape offers insulation for upto 36 KV. Tape Width Length per roll HVBT-12-A m HVBT.14-A m HVBT-15-A 75 10m HVBT-16-A m 15

19 LVBT BUS BAR LOW VOLTAGE BUS BAR TAPE LVBT is a general purpose heat-shrinkable insulating tape suitable for applications upto IOOOV. Tape Width Length per roll mm LVBT-I-R 25 LVBT.2-R 50 LVBT-4_R

21 MWTM INSULATING & SEALING TUBING Raychem heat shrinkable tubings can be used for general purpose cable splicing and electrical insulation up to 1 KV. MWTM is a medium wall tubing which can be used in low voltage terminations, joints, and cable repairs with or without adhesive coating, ADHESIVE COATED TUBING, Application Range Cut-piece Min - Max Dia. Length MWTM-IO,O-IOOO/S MWTM-12/3-1000/S MWTM-25/8-1000/S MWTM-35/ /S MWTM-50/ /S 17.5 _ 1000 MWTM-63/ /S MWTM.70,' /S MWTM-75/ /S MWTM-85/ /S MWTM.95,' /S MWTM-II MWTM-120/ /S 49 _ MWTM-1u0/ /S MWTM.160/ /S 55_ MWTM-164/ /S MWTM-180/ /S MWTM.195/ /S MWTM could be also ordered Without the Inner adhesive coating Ordering example: MWTM-75/22-A/U. WCSM INSULATING AND SEALING TUBING 14

of Raychem Joints upto 1 K V. WCSM is a heavy wall tubing that can be used as a general purpose tubing and as an integral part WCSM-105/30-1000/S 33.0-94 5 1000 WCSM-51,'16-1000/S 17.5-46.

22 of Raychem Joints upto 1 K V. WCSM is a heavy wall tubing that can be used as a general purpose tubing and as an integral part WCSM-105/ /S WCSM-51,' /S WCSM-70/ /S WCSM-85/ ,s WCSM-130,' /S L CABLE END CAPS Cable caps are coated with a sealing adhesive coating. They provide an environment seal and upto 1 KV insulation at the cable end. Application Range Min - Max cable Dia. 102L011/S L022/S 102L027/S 102L033/S L044/S L048S L050/S 102L055/S L066/S K / 502K CABLE BREAKOUTS Cable breakouts provide reliable environmental sealing and insulation to conductor in multiconductors sheathed or armoured cable and conduit ends. (LOW Voltage) 15

NO. OF CORES 302K333/S 2 4-25 302K224/S 2 35-150 302K466,'S 2 185-300 402W533/S 3 4-35 402W516,s 3 50-150 402W526/S 3 185-300 502K026/S 4 185-300 502K033/S 4 4-35 502K046,'S 4 35-70 502KO 161S 4

23 NO. OF CORES 302K333/S K224/S K466,'S W533/S W516,s W526/S K026/S K033/S K046,'S KO 161S Raychem also supplies breakouts with more than four conductors. RNF-IOO GENERAL PURPOSE TUBING RNF-100 is a flexible, general purpose tubing. Designed for a wide range of applications, RNF-IOO is used extensively for Insulation, light weight harness jackets, colour coding, and identification. Available In clear or standard colours. Can be rapidly installed using a variety of heating tools. Application Range Min - Max Dia. Spool Length* 1.2m Length RNF-100-3/64-X m 30 m Colour Code information Colour Black RNF X Minimum order quantity is 1 spool. 16

24 TMS WIRE MARKING SLEEVE Thermofit Marking Sleeves are heat shrinkable permanent wire markers. TMS is used in a variety ot markets to provide permanent and legible identification for all kinds of wire and cable applications. Application Range Pcs/roll Min Max dia. TMS-3/16,WHlTE TMS.l/4/WHlTE TMS.3/8/WHlTE TMS-3/4,WHlTE Upto 1B characters can be printed on each sleeve by using a standard electric typewriter. For details of complete TMS system please contact your Raychem representatives. RayMark - Computer printable labels designed to withstand the harshest environments available. Please contact your local Raychem Office for more details. 17

25 tqca Division Bectronics Energy CAPABILITIES: Cables Accessories Insulation and Protection

26 Connectors and Fittings Electrical Equipment For more information and assistance please contact our sales office

Energy Division

Energy Division http://energy.tycoelectronics.com Terminations for polymeric and MIND paper insulated cables from 7.2 kv up to 36 kv System Designer R Termination systems designer This worksheet enables