Sale of machines, equipments, or devices for processing power-cords or wires

Transcription

1 Sale of machines, equipments, or devices for processing power-cords or wires August 2012 KAWASAKI ELECTRIC WIRE CO., LTD We would like to sell machines, equipment or devices which were developed in our company, for processing power-cords or wires. new and used goods We are also engaged in the design and development of new processing equipment for wires and If you have any inquiries such as price, etc. or detailed specifications of the equipments listed below, Please contact us from the contact page on our website, or call our salespersons below. Contact KAWASAKI Co., Ltd. Trading department Sakado, Takatsu-ku, Kawasaki, Kanagawa, JAPAN Phone No.1 Full automatic plug molding machine This machine is for producing a power cord with plug for UL and PSE. After you set the cord bobbin according to the standard, each of insulation of the cords is stripped to crimp the blade terminals. All of the crimped portions are inspected by ccd cameras to evaluate if they meet the standard. After that, they move by a robot to injection molding stage. Finally electrical inspections are carried out for all the molded products. No.2 Full automatic plug molding machine This machine is for producing an L-type(right-angle shaped) plug with cord for UL and PSE. After you set the cord bobbin according to the standard, each of insulation of the cords is stripped to crimp the blade terminals. All of the crimped portions are inspected by ccd cameras to evaluate if they meet the standard. After that, they move by a robot to injection molding stage. Finally electrical inspections are carried out for all the molded products.

2 No.3 One-touch lock pin mold die for manual molding machine This mold has a mechanism that, when molding the plug at the manual, and pin mechanism that can be replaced in 5 minutes 1/10 of the traditional mold change can be locked. <Workability is improved 30% easier to work with inexperienced workers.> In addition, the pin-lock will be quite effective by this mechanism to prevent defects of molding (the length of the pin, bend, and deformation of the body). <It will reduce defects.> In addition, it will no longer rework the pin-insertion in the mold. So life of the mold would be extended, burrs element disappears one. <Life of the mold must be extended.> No.4 Electrical testing equipment for the code set With respect to the conventional plug connectors, this equipment is test equipment to perform a series of tests. You can test the cord set is continuous. Moreover, the exchange, such as the jig, has become a mechanism that can be changed at the touch of a button for testing of various products, for each country. Power source: AC 100V Work efficiency: 900 pcs per hour maximum Method: The rotation of the frame in the free-flow system. Enabled products (our model number) European standard product KP-4819D, KP-4819Y/KS-31A, KS-31AY Test items: Cntinuity, insulation, withstand voltage between line, surface withstand voltage, polarity No.5 KS-16F housing supply magazine Because of the risk, the machine, the task of doing the crimping placed by hand on top of the type blade housing of the power cord is a device to improve security by supplying the housing at the magazine low-priced. Corresponds to the product, such as a standard for Australia and European standard. Productivity will be improved 30% compared to normal care.

3 No.6 Electrical testing equipment for the power cord with plug This unit is to perform electrical test equipment in synchronization with the power cord after molding. Electrical tests for plugs are performed sequentially in turn of dielectric withstand voltage test between surface and conductive parts, between conductive parts, insulation resistance test. It will be automatically stopped when a problem occurred. It is equipped with a mechanism that it is necessary to turn the key switch to release it. It is an equipment that allows the reduction of the 2.5 process at the same time. It means that it cuts a barr of protrusion at the filler hole of mold in the product, besides No.7 Electrical testing equipment for the power cord connector This unit is to perform electrical test equipment in synchronization with the power cord after molding. Electrical tests for connectors are performed sequentially in turn of dielectric withstand voltage test between surface and conductive parts, between conductive parts, insulation resistance test. It will be automatically stopped when a problem occurred. It is equipped with a mechanism that it is necessary to turn the key switch to release it. It is an equipment that allows the reduction of the 2.5 process at the same time. It means that it cuts a barr of protrusion at the filler hole of mold in the product, besides inspection. No.8 Cable cutting machine This machine can make the tips unlevel for the cable cores. Furthermore, insulation of the cores can be peeled off, then the two processes will be decreased to one process. Conventional two step is changed to a single step, reduction of processing time can be realized.

4 No.9 Cable sheath stripping machine for 3-core cables Patent No This machine can strip the insulation of the cores in certain length by means of entering the cable into the machine as shown in the photo despite that the three cores are twisted together. No.10 Cable-sheath stripping machine for long stripping For cable with sheath, it is the processing equipment can be easily peeled off the sheath of a relatively long dimension. Put the blade in several places in the middle of the finished cable sheath is stripped by this facility. It is expected that the working time would be reduced by half, and the fatigue would be reduced. No.11 Wire stripping device This machine can peel the sheath and insulation of the following cables. Double insulated parallel cable. VCTFK mm2 CCTFK mm2 NISPT-2 #18AWG-#14AWG H05VV-F(GTCE) mm2 Single insulated parallel cable VFF 0.75mm2 SPT-1 #18AWG SPT-2 #18AWG-#14AWG Workers 1 Person Work efficiency Approsimately 50 meters per minute, depending on cable size. It needs cable feeding machine to addition. No.12 Cable processing machine This machine can make the tips unlevel for the cable cores. Furthermore, insulation of the cores can be peeled off,

5 No.13 Insertion device for insulation sleeves for anti-tracking This machine can insert the anti-tracking sleeves to the two blades at the same time. We realized inexpensive device by using idle parts feeder. You can reduce working time to one third. No.14 Abrasion test machine on insulating sleeves of plug pins By using this test machine, you can perform abrasion test for insulation of plug pins according to IEC standard. We can provide some kinds of parts depending on the types of plug. No.15 Spark test machine Before this test, conductors should be broken by performing bending test for the samples. Then the sample should be fixed on a outlet-shaped-jig of the machine as well as rolling ring. Radius of rotation of the rotor of the test machine should be set to a position such that the most frequently spark. The test equipment will stop when it reaches the state in which the spark does not occur, or when the smoke detector mounted in the test machine works. Power supply AC200V/AC100V Motor power 40W/AC100V Ventilator power 16W/AC100V 500mmX900mmX1350mm Test voltage AC100V (commercial power supply) Transformer capacity 5kVA Rotational speed 6 min-1(r/min) Radius of rotation 0-70mm

6 No.16 Twisting test equipment for plugs A sample of plug is inserted into an electrical outlet that is attached to the testing machine. The cable should be set so that an apex of the cone that is formed by rotating a straight line to the plug body from the cable guide made 90 degrees, and then the cable passed through the cable guide hole. A weight that gives the tensile force of 2.5N shall be hung to the plug, before the plug is rotated 5000 times. Power supply AC200V/AC100V Motor power 40W/AC100V 650mmX1050mmX1150mm Test voltage AC100V (commercial power supply) Transformer capacity 3kVA Rotational speed rpm Weight 2.5N No.17 Cable flexing test machine Test summary Durability to flexing for cords and cables Standard IEC, PSE, UL, etc. Power supply AC200V Indication to test results Open-circuit and/or spark is detected. Number of flexing Indicated by the counter, and stop according to set number Speed Adjustable Wiring of load Wiring in the terminals to the load. Load current Electric current value for each of three circuits is indicated. L1750mm x W500mm x H1350mm for the machine with single line unit No.18 Cable bending test machine Test summary Durability to bending for cords and cables Standard JIS, PSE(Parellel cord), UL Power supply AC200V Speed 120 bendings per minute(jis) and valuable Degrees of bending +/- 60 degrees(jis) and adjustable. Position of jigs for stopping swinging 300 mm from the top (JIS) Wiring of load Wiring in the terminals to the load. (AC 100V or AC 200V) Load current Electric current value for each of three circuits is indicated. Number of bending Indicated by the counter, and stop according to set number L900mm x W655mm x H1300mm for the machine with two channels

7 No.19 Repeated impact tensile strength testing machine for plug Blades of the plug are fixed to a jig, each pull force of 60N bent 30 degrees to the left and right action is repeated 250 times. Specifications: Power supply AC 100V, 50/60Hz Air pressure 5kgf/cm 2 No.20 Jig for flame test appratus This jig is designed for efficient combustion test in accordance with standards and specifications PSE and UL. By using this jig, it will be in doing easy attachment and detachment of the test sample in particular. As a result, this jig is to contribute to the improvement of test time and accuracy. In addition, with respect to design, surface rust and durability have been taken into account. Notably, it is characterized that can be done from very small cables to relatively large ones in a single jig. Test items: Vertical flame test, Horizontal burning test, Flame test in the state that the sample is inclined 60 degrees. Range of testable samples: Extra fine fluorinated polymeric plastic cable #44AWG - C V-3