Crimping Tool & Machine
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- Randolf Hood
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1 Crimping Tool & Machine Product reliability depends on three things: design, manufacturing and processing. To ensure the highest level of reliability, our Nittan Techno subsidiary designs, makes and sells a full line of terminal-towir eprocessing equipment. Hand Tools for Crimping Nittan Techno hand tools can be used to crimp a wide variety of individual terminals to wires. Hand tools are very convenient for work on the bench or in the field. Applicator Dies Mini-dies determine the shape of the crimped terminal. That shape determines the quality of the connection between the wire and the terminal. We design, test and certify die sets for all our terminals. Applicators Applicators hold the dies in place so that the crimp can be made. They also feed the terminals to the wire. We design applicators for all of our mini-dies/terminals(in end-feed, side-feed and other varieties). Hand Crimping Tool Dies Applicator 58
2 Crimping Tool & Machine Crimping Machines Crimping machines ensure that the right amount of force and displacement is applied to terminals when they are ctimped to wires. We desing and manufacture highly reliable, durable and consistent crimping machines. Our models range from 1.5 to 4 tons in universal and standard configurations. Add-On Machines Nittan Techno makes a variety of tools which help to improve quality and productivity. ome of them are simply attached to existing crimping machines to make the work faster and more accurate. emi-automatic Machines Nittan Techno makes machines that are designed for specific tasks according to customer requirements. ACM-0 ACM-4 & TU-4 RIM-7N Ton Universal Crimping Machine Crimping Machine with trip & Transfer Unit Wire eal Fitting, tripping & Crimping Machine nwxyz 59
3 Crimping Tool & Machine Fully-Automatic Wire Processing Machines We make a wide range of fully automatic machines. These machines are highly reliable and precise. ome are designed to run for hours without the intervention of an erator. ome of these machines are designed for: both end crimping one end soldering,other end crimping one end seal insertion, both end crimping both end seal insertion, both end crimping NAC-1000 Fully Automatic Dual-nd Wire tripping & Terminal Crimping Machine NAC-1000H Fully Automatic olderring, Dual-nd Wire tripping & Terminal Crimping Machine 60
4 Crimping Tool & Machine NAC-1000W Fully Automatic eal Fitting, Dual-nd Wire tripping & Terminal Crimping Machine NAC-1000WH Fully Automatic eal Fitting, oldering, Dual-nd Wire tripping & Terminal Crimping Machine nwxyz 61
5 Applicators for ACM-0 6
6 Machine/Function Cross Reference Table Crimping Applicator Crimping Force (tons) tripping emi-tripping Transfer Twisting oldering Wire eal Fitting Collection Unit Bundelling Prefeeder Inner Leaf Paper Reeling trip Miss Detector peed (wires/hour) ( ) Wire ize (AWG #) ( ) Hand Tools ACM-0 ACM-4 ACT-3C,, J, F 4 4 4J built -in joint Max. #8 Max. #10 total ACT-4J ACT-4B T-1 J Key: : nd Feed : ide Feed J: Joint F: Front R: Rear #10 total Max. #~ #1 IN-1 #~ #8 IN&-1 #16~ #8 TU- 600 #~ TU #~ RIM-7N 1400 #~ RIM # ~ # NAC #8 ~ NAC-1000H 4300 #8~ NAC-1000W 400 #8~ NAC- 1000WH 100 #8~ 63
7 Machine Features 64
8 Machine Features The Control Panel All the controls including wire length, strip length, insulaton cutting depth and crimp position are made through an electronic touch-screen control panel. The panel is mounted on a swinging arm that is easy to access by the erator. Wire Measuring ystem The NAC-series comes with a highly accurate wire measuring system.the system uses maching pairs of rollers to feed and measure the wire in-line. A computer controlled servo-motor powers the system. Insulation Cutting Unit The NAC-series incorporates a highly accurate and efficient wire insulation cutting and stripping unit. Wire insulation depth can be set, through the control panel, to within 0.01mm. The strip length is accurate to within 0.1mm. tripped insulation is promptly discharged. Collection Unit(tional) An tional collection unit is available. It consists of two robot grips: one to catch processed wires, and the other to hold a hold a bundel until an erator arrives. The nember of wires per bundel is set through the control panel. A bundelling unit, that eliminates the need for an erator, is also available. oldering Unit The NAC-1000H & NAC-1000WH comes with a built-in soldering line. The line includes a wire twister, flux applier, solder bath and cooler. On the NAC-series the wire is dipped in the solder bath, in this way very little slug is generated in the bath. An tional soldered wire diameter checker is available. Wire eal upply ystem The wire seal supply system used a rotating drum to supply seals to a vibrating magazine feeder. Pneumatic grips grasp the seals and slide them onto pre-positioned wires. By changing a few parts, different types of seals can aesily be applied. Both vertical axis and horizontal axis rotating and vibrating drums are available. nwxyz 65
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