Lighting Control Panels

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1 Section Lighting Control Panels Part 1. General 1.01 Introduction A. The work covered in this section is subject to the requirements in the General Conditions of the Specifications. Contractor shall coordinate the work in this section with the trades covered in other sections of the specification to provide a complete and operable system System Description A. Furnish and install a complete system for the control of lighting and other equipment as indicated on the plans, detailed in the manufacturer submittal and as further defined herein. Contractor is solely responsible to verify quantity, installation locations and wiring requirements for this project. Specific manufacturer s catalog numbers, when listed in this section are for reference only. It is the responsibility of the contractor to verify with lighting control manufacturer all catalog information and specific product acceptability. B. The system shall include but not be limited by the following list: Pre-wired, microprocessor controlled relay or dimming panels with latching relays controlled via a complete list of communication based accessories including digital switches, digital photocells, digital SmartBreaker panelboards, Digital Time Clock (DTC) and interface cards to dimming systems, building automation systems, thermostats, and other devices. The type of lighting control equipment and wiring specified in this section is covered by the description: Microprocessor Controlled Digital Lighting Control system with RS 485 Bus communications. Requirements are indicated elsewhere in these specifications for work including, but not limited to, raceways and electrical boxes and fittings required for installation of control equipment and wiring. They are not the work of this section Related Work A. See the following specification sections for work related to the work in this section: General Electrical Requirements Conduits, Raceways and Fittings Low Voltage Wire and Cable Junction and Pullboxes Lighting B. Contractor shall coordinate all of the work in this section with all of the trades covered in other sections of the specification to provide a complete and operable system Quality Assurance A. Products shall be manufactured by Lighting Control & Design, Los Angeles, CA, or approved equal. Such firms shall be regularly engaged in manufacturing of lighting control equipment and ancillary equipment, of types and capacities required, whose products have been in satisfactory use in similar service for not less than 5 years. Any BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 1

2 product other than those listed in this specification must be pre-approved a minimum of two weeks before bid time. No exceptions. Control wiring shall be in accordance with the NEC requirements for Class 2 remote control systems, Article 725 and manufacturer specification. A licensed electrician shall functionally test each system component after installation, verify proper operation and confirm that all relay and dimming panels and switch wiring conform to the wiring documentation. The Electrical Contractor (EC) is required to phone LC&D a minimum of 7 days before turnover for system checkout. At time of LC&D contact, all components including phone line to modem must be installed, powered and operational. Comply with NEC and all local and state codes as applicable to electrical wiring work. Lighting control panels shall be UL 916 Listed. LCPs controlling emergency circuits shall be ETL listed to UL 924. Relay panels shall also be listed to comply with CSA C22.2#205 Emergency source circuits controlled in normal operation by a relay panel shall fully comply with NEC 700-9(b). Electrical contractor is responsible for verifying compliance. The lighting control system shall be listed, approved and comply as required with all national, state and local energy codes to include but not limited to California Title 24 and ASHRAE Submittals A. In accordance with Section Catalog Data: Provide manufacturer's descriptive literature. B. Single Submittal: A single complete submittal is required for all products covered by this Section Manufacturers A. This specification is based on products from Lighting Controls GR1400. Any other system wishing to be considered must submit descriptive information 10 days prior to bid. Prior approval does not guarantee final approval by the electrical engineer. The contractor shall be completely responsible for providing a system meeting this specification in its entirety. All deviations from this specification must be listed and individually signed off by the consultant. Part 2. Products 2.01 Materials and Components A. Lighting control system to be manufactured by Lighting Control & Design, Glendale, CA (800) B. Lighting control system shall be digital and consist of a master LCP with up to 16 individual relays, remote LCPS with up to 16 individual relays in each panel, digital switches and digital interface cards. All system components shall connect in a Daisy Chain style configuration and be controlled via category 5 patch cable with RJ45 connectors, providing real-time twoway communication with each system component. Analog systems are not acceptable. All cables supplied by contractor. BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 2

3 C. Relay panels shall be pre-wired, pre-assembled, preprogrammed and listed to UL916 (Normal) or ETL listed to UL924 (Emergency). Panels shall be provided with dual voltage power supply. D. Standard relays shall have normally closed latching (NCL) contacts UL listed 30A at 277VAC and 20A at 347VAC for ballast/hid and 20A Tungsten at 120VAC with an 18,000A SCCR at 277VAC. 250,000 operations at 30AMP fully loaded. No exceptions. Optional 480VAC 2-pole relay shall be available. E. Relay panel electronics shall provide current visual status and control of each relay or zone. All system control electronics shall store programming in a non-volatile memory and provide 10 year battery backup for time of day. F. Lighting control system shall consist of master and remote panel(s) controlled by a 32- channel digital time clock (DTC) that controls and programs the entire lighting control system. The DTC shall supply all time functions and accept other inputs. The DTC shall accept control locally using built in button prompts and use of an 8 line 21-letter display, from a computer, modem, Ethernet or internet. All commands shall be in plain English. Help pages shall display on the DTC screen. G. All switches shall communicate via RS485, CAT 5 patch cable with RJ45 connectors. Contact closure style switches are not acceptable. Any switch button function shall be able to be changed locally (at the DTC or a PC) or remotely, via modem, Ethernet or internet. Refer to single line diagram for wiring details. Switches which cannot be programmed remotely shall not be acceptable. H. Photocell, exterior (PCO) or interior (PCI), shall provide readout on the DTC screen in number values analogous to foot-candles. Each photocell shall provide a minimum of 14 trigger points. Each trigger can be programmed to control any relay or zone. Each trigger shall be set through DTC, locally or remotely. Photocells that require the use of set screws or manual adjustments at the photocell control card shall not be acceptable. I. Lighting control system interfaces to include a dry contact input interface, BMS interface, dimming system interface. Ethernet/internet interface and an interface to smartbreaker panel boards. Verify and install only those interfaces indicated on the plans. J. Standard lighting control system software, pre-installed into the DTC, shall consist of and use standard graphical management software (GMS) pages. GMS software shall provide via local or remote PC a visual representation of each device on the bus, show real time status and the ability to change the status of any individual device, relay or zone. Optional software that accepts job specific graphics shall be available. No exceptions. K. Start up: EC shall contact LC&D at least 7 days before turnover of project. LC&D will remotely dial into the Lighting Control System, run diagnostics and confirm system programming. EC shall be available at the time of dial in to perform any corrections required by LC&D. EC is responsible for coordinating with GC and the owner, the installation of a dedicated telephone line or a shared phone line with A/B switch. Phone jack shall be mounted within 12 of master LCP. Label jack with phone number. EC shall connect phone line from jack to master LCP. No exceptions. L. Telephone factory dial-up support shall be available at no additional cost to the EC or owner both during and after the 3 year warranty period. Factory shall preprogram the Lighting Control System per plans and approved submittal. The Lighting Control manufacturer, at no BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 3

4 added cost, shall provide additional programming via modem as required by the EC or owner for the operational life of the system. Manufacturer warrants that the DTC software can be upgraded and monitored remotely. No exceptions. M. Shop drawings: Submit drawings of Lighting Control System and accessories including, but not necessarily limited to, relay panels, switches, DTC, photocells and other interfaces. Drawings shall indicate exact location and programming of each device. Indicate all time schedules and switch button engraving. Part 3. Execution 3.01 A. Mount relay control cabinets adjacent to respective lighting panel board. Cabinet shall be surface or flush mount, per plans. Wiring between relay control cabinets and panelboards shall be in accordance with local codes and acceptable industry standards. Under no circumstances will any extra payment be authorized for the EC or GC due to the EC s lack of knowledge or understanding of any and all prevailing codes or specified manufacturer s installation requirements. Neatly lace and rack wiring in cabinets. During construction process, protect all interior components of each relay panel and each digital switch from dust and debris. Any damage done to electronic components due to failure to protect them shall be the sole responsibility of the installing contractor. B. Switches: Provide outlet boxes, single or multi-gang, as shown on the plans for the low voltage digital switches. Mount switches as per plans. Supply faceplates per plans and specifications. EC is specifically responsible to supply and install the required low voltage cable, Category 5, 4 twisted pair, with RJ45 connectors (commonly referred to as Cat 5 patch cable) between all switches and panels. Field-test all Cat 5 patch cable with a recognized cable tester. All low voltage wire to be run in conduit, per local codes. C. Manufacturer to provide on all systems of more than 2 panels a crimping kit with sufficient approved EZ Brand RJ 45 connectors to populate the whole system. A simple manual that shows all the pitfalls of crimping RJ 45s and how to do it right must be both provided and read by the installing contractor Wiring A. Do not mix low voltage and high voltage conductors in the same conduit. No exceptions. B. Ensure low voltage conduits or control wires do not run parallel to current carrying conduits. C. Place manufacturer supplied terminators at each end of the system bus per manufacturer s instructions. D. Plug in Category 5 patch cable with RJ45 end connector that has been field-tested with a recognized cable tester, at the indicated RJ45 connector provided at each lighting control device, per manufacturer s instructions. E. Use Category 5 patch cable for all system low voltage connections. Additional conductors may be required to compensate for voltage drop with specific system designs. Contact LC&D or refer to the GR2400 manual for further information. Use shielded cable for dry contact inputs on runs over 200ft. BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 4

5 F. Do not exceed 4000ft-wire length for the system bus. G. All items on the bus shall be connected in sequence (daisy chained). Star and spur topologies are not acceptable. H. The specified lighting control system shall be installed by the electrical contractor who shall make all necessary wiring connections to external devices and equipment, to include photocell. EC to wire per manufacturer instructions Installation and Set-Up A. Verify that conduit for line voltage wires enters panel in line voltage areas and conduit for low-voltage control wires enters panel in low-voltage areas. Refer to manufacturer's plans and approved shop drawings for location of line and low-voltage areas. This is especially applicable in jobs where back boxes are shipped in advance. It is the responsibility of the contractor to verify with lighting control manufacturer all catalog information and specific product acceptability. B. For approved contact closure switches, use #18 AWG stranded conductors. For all other digital switches, provide wiring required by system manufacturer. C. For classroom digital switches provide wiring required by system manufacturer D. Contractor to test all low voltage cable for integrity and proper operation prior to turn over. Verify with system manufacturer all wiring and testing requirements. E. Before Substantial Completion, arrange and provide a one-day Owner instruction period to designated Owner personnel. Set-up, commissioning of the lighting control system and Owner instruction includes: 1. Confirmation of entire system operation and communication to each device. 2. Confirmation of operation of individual relays, switches, occupancy sensors and daylight sensors 3. Confirmation of system Programming, photocell settings, override settings, etc. 4. Provide training to cover installation, maintenance, troubleshooting, programming, and repair and operation of the lighting control system. F. Panels shall be located so that they are readily accessible and not exposed to physical damage. G. Panel locations shall be furnished with sufficient working space around panels to comply with the National Electric Electrical Code. H. Panels shall be securely fastened to the mounting surface by at least 4 points. I. Unused openings in the cabinet shall be effectively closed. J. Cabinets shall be grounded as specified in the National Electrical Code. BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 5

6 K. Lugs shall be suitable and listed for installation with the conductor being connected. L. Conductor lengths shall be maintained to a minimum within the wiring gutter space. Conductors shall be long enough to reach the terminal location in a manner that avoids strain on the connecting lugs. M. Maintain the required bending radius of conductors inside cabinets. N. Clean cabinets of foreign material such as cement, plaster and paint. O. Distribute and arrange conductors neatly in the wiring gutters. P. Follow the manufacturer's torque values to tighten lugs. Q. Before energizing a panel, the following steps shall be taken: 1. Retighten relay connections to the manufacturer's torque specifications. Verify that required connections have been furnished. 2. Remove shipping blocks from component devices and the panel interior. 3. Remove debris from panel interior. R. Follow manufacturer s instructions for installation and all low voltage wiring. S. Service and Operation Manuals: 1. Submit operation and service manuals. Complete manuals shall be bound in flexible binders and data shall be typewritten or drafted. 2. Manuals shall include instructions necessary for proper operation and servicing of system and shall include complete wiring circuit diagrams of system, wiring destination schedules for circuits and replacement part numbers. Manuals shall include as-built cable Project site plot plans and floor plans indicating cables, both underground and in each building with conduit, and as-built color coding used on cables. Programming forms of systems shall be submitted with complete information. T. Comply with energy code lighting control system Acceptance Requirements. Acceptance tests are used to verify that lighting controls were installed and calibrated correctly. These tests may require that a responsible party certify that controls are installed and calibrated properly. This is the installing contractor s responsibility. Verify requirements with building authority Documentation A. Each relay shall have an identification label indicating the originating branch circuit number and panelboard name as indicated on the drawings. Each line side branch circuit conductor shall have an identification tag indicating the branch circuit number. B. Provide a point-to-point wiring diagram for the entire lighting control system. Diagram must indicate exact mounting location of each system device. This accurate as built shall indicate the loads controlled by each relay and the identification number for that relay, BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 6

7 placement of switches and location of photocell. Original to be given to owner, copies placed inside the door of each LCP Service And Support A. Start Up: EC shall contact LC&D at least 7 days before turnover of project. LC&D will remotely dial into the lighting control system, run diagnostics and confirm system programming. EC shall be available at the time of dial in to perform any corrections required by LC&D. EC is responsible for coordinating with GC and the owner the installation of a dedicated telephone line or a shared phone line with an automatic Fax/Modem switch. Phone jack to be mounted within 12 of Master LCP. Label jack with phone number. EC to connect phone line from jack to Master LCP. B. Telephone factory support shall be available at no additional cost to the EC or Owner both during and after the warranty period. Factory to pre-program the lighting control system per plans and approved submittal, to the extent data is available. The specified manufacturer, at no added cost, shall provide additional remote programming via modem as required by the EC or Owner for as long as a phone line is available for the life of the system. Upon request manufacturer to provide remote dial up software at no added cost to system owner. No exceptions. C. Provide a factory technician for on-site training of the owners representatives and maintenance personnel. Coordinate timing with General Contractor. Provide days of factory on-site training Cleaning A. Division 1 - Execution Requirements: Final cleaning. B. Clean photocell lens as recommended by manufacturer. C. Clean all switch faceplates. End of Section BARTOS ARCHITECTURE, INC. Section Lighting Control Panels - 7

8 Section PA/Intercom & and Clock System Part 1. General 1.01 Summary A. Work included: Existing campus systems to extend services to the Cafeteria. 1. Public address/intercom system. 2. Clock system System Description A. The above systems exist at the school campus. See electrical plans for location. The existing PA/Clock system is Dukane with digital clocks. B. Provide all new equipment at locations designated within each room and cabling from the device locations to interface with the existing school systems. Follow pathways shown in the drawings and on site electrical plans. C. Include interface equipment and modifications of existing systems to accommodate the new or revised connections Submittals A. Submit in accordance with the requirements of Section 16010: General Electrical Requirements, the following items: 1. Data/catalog cuts for each product and component specified herein, listing all physical and electrical characteristics and ratings indicating compliance with all listed standards. 2. Describe system operation, equipment, dimensions and indicate features of each component. 3. Clearly mark on each data sheet the specific item(s) being submitted and the proposed application. 4. Shop drawings: a. Plot plans and building floor plans, showing location of and conduit routing to all devices. b. Point-to-point wiring diagram in block or riser format showing all clock components, conduit and wire types and sizes with cable legend. 5. Submit manufacturer's installation instructions. 6. Complete bill of material listing all components. BARTOS ARCHITECTURE, INC. Section PA/Intercom & Clocks System - 1

9 7. Warranty Operation and Maintenance Manual A. Supply operation and maintenance manuals in accordance with the requirements of Section 16010: General Electrical Requirements, to include the following: 1. A detailed explanation of the operation of the system. 2. Instructions for routine maintenance. 3. Pictorial parts list and parts numbers. 4. Schematic drawings of wiring system to include all equipment furnished and the intertie back to the existing headend. 5. Telephone numbers for the authorized parts and service distributors. 6. Final testing reports Product Delivery, Storage and Handling A. Delivery: System components shall not be delivered to the site until protected storage space is available. Storage outdoors covered by rainproof material is not acceptable. Equipment damaged during shipment shall be replaced and returned to manufacturer at no cost to District. B. Storage: Store in a clean, dry, ventilated space free from temperature extremes. Maintain factory wrapping or provide a heavy canvas/plastic cover to protect units from dirt, water, construction debris, and traffic. Provide heat where required to prevent condensation. C. Handling: Handle in accordance with manufacturer's written instructions. Be careful to prevent internal component damage, breakage, denting and scoring. Damaged units shall not be installed. Replace damaged units and return equipment to manufacturer Warranty A. Units and components offered under this Section shall be covered by a 1-year parts and labor warranty for malfunctions resulting from defects in materials and workmanship. Warranty shall begin upon acceptance by the District. Part 2. Products 2.01 Manufacturers A. Equal products by the following manufacturers will be considered providing that all features of the specified product are provided: 1. Dukane for P.A./intercom and clock systems. 2. Substitutions: Under provisions of Section 16010: General Electrical Requirements. BARTOS ARCHITECTURE, INC. Section PA/Intercom & Clocks System - 2

10 2.02 Digital Clock/Speakers A. Provide digital clocks/speaker units as called out on the drawings. Clock speaker shall be Dukane Model #25F750 with Dukane Model #5A606 speaker/transformer. Flush backbox shall be Dukane Model # B. Clocks shall be synchronized with the site with correction each hour from the master clock controller. C. Clocks shall operate at 24 and shall be compatible with the existing system. Clocks shall receive the correction signal via 3#22awg conductors and shall be provided with 2#14 for clock power supply. D. Furnish clock/speaker back box complete with receptacle assembly and connectors. E. Clock shall be digital with 2 tall display. F. Clocks/speaker units shall be wall mounted. Provide junction box and conduit to accessible ceiling or terminal cabinet. G. Provide system cabling and integration from clocks to adjacent buildings for interface with existing system. H. Provide clock power supply as required. Power supply shall be designed to accommodate the quantity of clocks provided on the project. Dukane Model # Part 3. Execution 3.01 Examination A. Contractor shall thoroughly examine site conditions for acceptance of PA/Clock system installation to verify conformance with manufacturer and specification tolerances. Do not commence with installation until all conditions are made satisfactory Installation A. Install equipment in accordance with manufacturers written instructions, as shown on the drawings as specified herein. B. Coordinate final equipment locations with the Architect prior to rough-in. C. For wiring requirements refer to Section 16120: Low Voltage Wire and Cable. D. Do not permit final installation of equipment until building is secured and any work that could damage clocks is completed. E. All wiring shall be installed in a conduit system and shall be sized as recommended by equipment supplier. Refer to Section 16110: Conduits, Raceways and Fittings. Low voltage cables may be routed above accessible T-bar ceilings on J-hooks Field Quality Control BARTOS ARCHITECTURE, INC. Section PA/Intercom & Clocks System - 3

11 A. Manufacturer's field service: Electrical contractor shall arrange and pay for the services of a factory-authorized service representative to supervise the initial start-up, pretesting and adjustment of the PA/clock system. B. At least three weeks prior to any testing, notify the engineer so that arrangement can be made for witnessing test, if deemed necessary. All pretesting shall have been tested satisfactorily prior to the engineer's witnessed test. C. Prefunctional testing: 1. Visual and mechanical inspection: a. Inspect for physical damage, defects alignment and fit. b. Perform mechanical operational tests in accordance with manufacturer's instructions. c. Compare nameplate information and connections to contract documents. d. Check tightness of all control and power connections. e. Check that all covers, barriers, and doors are secure. 2. Electrical tests: a. Test system equipment and wiring to verify proper operation. 3. Test Report: a. Provide a complete report listing every device, the date it was tested, the results and the date retested (if failure occurred during the previous test). The test report shall indicate that every device tested successfully. b. Submit two typed copies of the test report on 8-1/2" x 11" paper in a neatly bound folder for approval. Failure to comply with this will result in a delay of final testing and acceptance. D. In the event that the system fails to function properly during the testing as a result of inadequate pretesting or preparation, the contractor shall bear all costs incurred by the necessity for retesting including test equipment, transportation, subsistence and the engineer's hourly rate. E. Contractor shall replace at no costs to the District all devices which are found defective or do not operate within factory specified tolerances. F. Contractor shall submit the testing final report for review prior to project closeout and final acceptance by the District. Test report shall indicate test dates, devices tested, results, observation, deficiencies and remedies. Test report shall be included in the operation and maintenance manuals Cleaning A. Upon completion of project prior to final acceptance the contractor shall thoroughly clean all clock surfaces. Remove paint splatters and other spots, dirt, and debris. BARTOS ARCHITECTURE, INC. Section PA/Intercom & Clocks System - 4

12 End of Section BARTOS ARCHITECTURE, INC. Section PA/Intercom & Clocks System - 5

13 Part 1. General 1.01 Description of Work Section R21 Powered Raceway A. The work of this Section consists of providing all required labor, supervision, materials and equipment to satisfactorily complete all electrical installations that are shown on the Drawings, included in these specifications, or otherwise needed for a complete and fully operating facility. B. Furnish and install all required in-place equipment, conduits, conductors, cables and any miscellaneous materials for the satisfactory interconnection and operation of all associated electrical systems. C. Materials, equipment, fabrication, installation and tests for the following: Theatrical Dimming System Related Work A. See the following Specification Section for work related to the work in this Section: General Electrical Requirements Conduits, Raceways and Fittings Low Voltage Wire and Cable Junction and Pull Boxes Devices Circuit Breakers Quality of Work A. The Contractor shall supervise the work of this section, personally, or through an authorized and competent representative. B. All material and equipment shall be installed in a neat manner. Any material or equipment not installed in the manner described, shall upon the order of the Engineer or District be removed and replaced in satisfactory manner. No additional expense shall be allowed to repair work required. C. The Contractor shall carefully study and compare all drawings, specifications and other instructions and shall at once report, prior to bid, to the Engineer any error, inconsistency or omission that may be discovered Substitution A. The materials and/or methods have been specified to establish the standard of quality, finish, and design required. Other materials or methods equal in quality, finish, design, and guaranteed performance, will be accepted. This implies no right on the part of the Contractor to use materials or methods other than those specified unless accepted as equal, in writing, by the Engineer and/or District. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 1

14 1.05 "Or Equal" Acceptance A. It shall be the responsibility of the successful contractor to prove their system to be "orequal". This shall be determined by the owner, and engineer at the completion of the project. B. Should the system as installed be deemed "not-equal" by the owner or their representative, the contractor shall remove the supplied "or-equal" system and replace it with the specified equipment immediately, at no costs or expense to the owner Submittals A. Provide submittals for the following items: 1. Theatrical Dimming Systems equipment and components. 2. Dimmer wall mounted panels. 3. Dimmer modules. 4. Dimming System Functional Block Diagram Quality Assurance A. Codes: All electrical equipment and materials, including installation and testing, shall conform to the latest editions following applicable codes: 1. California Electrical Code (CEC). 2. Occupational Safety and Health Act (OSHA) standards. 3. All applicable local codes, rules and regulations. 4. Electrical Contractor shall posses a C-10 license and all other licenses as may be required. Licenses shall be in effect at start of this contract and be maintained throughout the duration of this contract. B. Variances: In instances where two or more codes are at variance, the most restrictive requirement shall apply. C. Standards: Equipment shall conform to applicable standards of American National Standards Institute (ANSI), Electronics Industries Association (EIA), Institute of Electrical and Electronics Engineers (IEEE), and National Electrical Manufacturers Association (NEMA). D. Underwriter Laboratories (UL) listing is required for all equipment and materials where such listing is offered by the Underwriters Laboratories. Provide service entrance labels for all equipment required by the NEC to have such labels. E. The electrical contractor shall guarantee all work and materials installed under this contract for a period of one (1) year from date of acceptance by owner. F. All work and materials covered by this specification shall be subject to inspection at any and all times by representatives of the owner. Work shall not be closed in or covered before inspection and approval by the owner or his representative. Any material found not conforming with these specifications shall, within 3 days after being notified by the owner, BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 2

15 be removed from premises; if said material has been installed, entire expense of removing and replacing same, including any cutting and patching that may be necessary, shall be borne by the contractor. Part 2. Materials 2.01 Conduits, Boxes and Fittings A. Conduits, Outlet Boxes and Fittings: Refer Section for requirements Low Voltage Wires and Cables A. Low Voltage Wires and Cables: Refer Section for 120v branch circuit requirements. B. Control Cables for Dimming system: Provide recommended control cables per manufacturer s recommendation. Control cables shall be submitted with letter from manufacturer s identifying recommendation Junction Boxes A. Junction Boxes: Refer Section for requirements. Part 3. R21 Powered Raceway 3.01 General 1. The powered raceway shall be fully digital and designed specifically for entertainment lighting applications, and shall consist of power distribution raceway as specified on the system drawings and this specification. 2. System setup and preset data shall, as standard, be fully user programmable on a per raceway or system wide basis Mechanical 1. Each raceway shall be formed of cold-rolled steel sections. Exterior surfaces shall be finished in fine-textured, scratch-resistant powder coat paint. Interior surfaces shall have a corrosion-resistant finish. 2. Raceway sections shall be 8 long. Height of each section shall not exceed 6. Width of each section shall not exceed 3-1/2. Overall length of combined sections shall not exceed 96 long. Each Intelligent Raceway shall produce no mechanical noise. 3. The dimming system shall meet or exceed FCC Class A standards for RFI/EMI emissions. 4. A variety of hangers shall be available to mount the raceway to rigging systems, walls or catwalks. 5. The system shall be UL and cul listed and approved Installation A. The raceway shall be factory pre-wired and dressed. The contractor shall provide and terminate all feed, load and control wiring on screw terminals fitted within the raceway. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 3

16 2. All terminations and internal wiring shall be accessible via a removable front cover panel. The Processor Module shall be accessible for programming at all time. 3. Mounting brackets for wall mount and attachments for a wide range of rigging systems shall be provided as specified Electrical A. The power efficiency of the dimmer cabinet shall be greater than 97% at full load. Voltage drop shall not exceed 3 volts. B. The system ground shall be made at a grounding lug in raceway termination area.. C. All equipment shall be UL and cul listed System Electronics Module A. The main dimmer control electronics shall be available in two configurations. A rack mount processor for control of up to 96 dimmers may be centrally located for ease of service and support or processors may be remote mounted directly on the raceway as required. 1. All rack setup and preset data shall be stored in a non-volatile manner and may be transferred to a replacement Rack Processor Module without losing data. 2. Each Rack Processor Module shall have a back-lit LCD display with a keypad for rack setup, preset control, testing, rack status, error and diagnostics. 3. LEDs shall indicate Network Connection, DMX512 input and Power 4. All rack setup and preset data shall be transferable to and from a networked library storage device on a per rack or system wide basis. 5. The Processor Module shall be permanently mounted in an equipment rack or on the raceway itself as required. The processor shall provide all necessary low voltage signal connections. The processor shall provide the only point for contractor connection of control input connections. The contractor connections shall be made with two screw terminals or crimped RJ45 connectors for ease of installation. 6. Systems with remote mounted processors shall connect to the Powered Raceway over Belden XXXX 3 pair cable in a daisy chain. An optional data splitter for star wiring shall also be available. 7. All DMX512 input connections shall be optically isolated from all processor electronics by a minimum of 2,500V RMS isolation. 8. The Rack Processor shall support up to 96 dimmers Processor Control and Communications A. The control electronics shall provide the following control and communication inputs as standard: a. An Ethernet control input. This input can support a connection to a Strand ShowNet system, and shall be supplied Advanced Network Control (ACN) ready. Each Ethernet control input can generate Reporting messages for the dimmer rack. This input shall also allow for local connection to a personal computer, providing setup, playback, library storage, dimming reporting features, and the ability to load rack-operating software. b. One optically isolated DMX512 control inputs. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 4

17 3.07 Processor, Features A. The rack electronics shall provide two levels of operator interface: 1. A local standard interface that includes 6 menu keys and a bitmapped backlit LCD display (minimum 20 character x 4 line) to access standard system menus. 2. A networked customizable Web based interface that includes status displays, configuration and maintenance utilities, integrated on-line help system, and alert s. Support for wireless PDA s shall allow query and control functions. c. Each RPM will be imbedded with a unique serial number and password system. B. The dimmer control electronics shall have 16 bit (minimum) fade processing and a dimmer update rate better than 16 ms (60 Hz) or 20 ms (50 Hz). Dimmers set to the same level shall output within +/-.5V of each other, regardless of phase or input voltage, providing the desired level is less than the phase input voltage less the dimmer insertion voltage. C. As a standard, dimmer rack status reporting shall report the following conditions/data: 1. Present power line voltage 2. Connected lamp wattage 3. Present output setting 4. Dimmer operating temperature 5. Dimming mode 6. Overload condition 7. No load condition 8. Focus mode D The control electronics shall provide the following setup functions that shall be user programmable on a per rack or system wide basis: 9. DMX512 Port A patch. 10. Set dimmer max. voltage (12V - 260V in 1V steps). 11. Set dimmer min. level (0 to 99%). E. The DMX512 shall support a rack start address and individual dimmer patch. F. It shall be possible to load new rack operating software via the Ethernet connection to the dimmer rack. There shall be no requirement to turn power to the rack off during the loading of rack software. It shall be possible to load new rack operating software into the processor, regardless of the state of the program storage Power Modules A. General a. The dimmers shall use IGBTs (Insulated Gate Bipolar Transistors) to regulate and control load voltage. Dimmers using hard-switching semiconductor devices, such as SCRs or other thyristors, shall not be acceptable. The dimmers shall not use filter chokes to control the rate of rise in the load current waveform. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 5

18 B. Electrical 1. Each dimmer module shall contain two dimmers, each capable of controlling a 2400 watt load. Total load capacity of each dimmer module shall be capped at 20 Amps. If the load capacity is exceeded, the module shall automatically turn-off the last load energized 2. Dimmer electronics shall be completely solid state. 3. The dimmers shall be immune from damage caused by output short-circuits between load and neutral or load and ground. C. Performance 1. The insertion loss (voltage drop across the complete dimmer at full load current while producing a full output sine wave) shall be less than three volts RMS. Insertion loss at reduced dimmer loading shall not vary significantly from that produced with a full rated load. Dimmers with insertion loss greater than three volts RMS at full rated load shall not be acceptable. 2. The dimmers shall use Digital Power Envelope Processing to regulate dimmer output to within +/- 0.5 volts RMS of the assigned setting. Regulating response shall occur in the same power line cycle as the disturbance when the dimmer is in Reverse Phase Control (RPC) mode. 3. The system shall provide status information to any Strand Lighting network control console. The following information shall be reported: a. Present power line voltage b. Connected lamp wattage c. Present output setting d. Dimmer operating temperature e. Dimming mode f. Overload condition g. No load condition h. Focus mode 4. The dimmers shall hold last received level for a pre-specified period, should the control signal be interrupted. 5. Dimmer Modules shall automatically switch from Reverse Phase Control (RPC) mode to Forward Phase Control (FPC) mode when inductive loads are detected. In RPC mode the dimmer is on from the beginning of the half-cycle until the desired output voltage is reached. In FPC mode, the dimmer turns on within the half-cycle and stays on until the end of the half-cycle. Use of RPC mode, when load type and other conditions permit, reduces the level of lamp filament noise. 6. The system shall also support a low harmonics mode that shall reduce harmonic currents present on the feed neutral conductor by automatically switching the dimmers in the system to an optimum configuration of FPC and RPC operation. The reduction in neutral current shall be a minimum of 33% with a maximum of 100%, depending upon load sizes and their associated levels. 7. When in RPC mode, dimmer output voltage transition time is measured as "fall time". The actual "fall time" generated shall not be affected by the size of the load present. Dimmers shall provide a minimum fall time of 800 µs under normal load current regardless of load. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 6

19 8. The dimmer transfer function shall comply with the industry standard Square Law dimming curve within a tolerance of +/- 0.5 Volts RMS for all incandescent loads. 9. Each dimmer shall have an associated Focus push button that provides local ON/OFF/LEVEL control for focusing, maintenance and other purposes. If the level set for a dimmer is zero, tapping the Focus button shall set the dimmer output to full. Pressing and holding the Focus button ramps the dimmer output up to any intermediate level. When a non-zero level is received from the controller, the dimmer shall return to normal operation. Tapping the Focus button a second time shall also return the dimmer to normal operation. If a dimmer already has a non-zero level from the control desk, the Focus button flashes the dimmer to full output. In all cases, activating the Focus button shall be reported to the system operator, at the console or system monitor. 10. Each dimmer shall have an LED display to facilitate local reporting of operating conditions. 11. Each dimmer will detect operating conditions and take active measures to protect itself (and the load). Protective measures shall include, but are not limited to the following: a. At power-up, each dimmer will detect line voltages in excess of 180 VAC. When over-voltage is detected, the dimmer will not turn on its load. The dimmer will also notify the operator and flash its locally mounted LEDs. Dimmers shall withstand line voltages up to 230 VAC for an indefinite period and up to 280 VAC for fifteen minutes with no damage. b. Each dimmer shall detect excessive heat sink operating temperatures and notify the console of the condition via system status reporting. The dimmer shall automatically reduce its own "fall time", which minimizes the production of heat. Dimmers will step from 800 µs to 250 µs. If heat continues to rise, the dimmer will shut down, notify the console via IPS Talkback and flash its locally mounted LEDs. c. Each dimmer shall detect load current in excess of its own rating. An overload will cause a dimmer to shut down, notify the console and flash its locally mounted LEDs. Part Series Control Console Specification 4.01 Overview A. The control console shall be a microprocessor based lighting system designed specifically for the control of theatrical, television, and live performance dimming systems Channel Capacity A. The console shall support the processing of up to 512 dimmers with either 12/24 or 24/48 control channels, arranged in either two scenes of manual potentiometers or with expanded control capacity in a single scene configuration Mechanical A. The console shall consist of a free standing tabletop console with LED status indicators and an LCD display. B. The control surface shall be constructed of custom designed metal panels in Strand Blue, The control panels shall fit into a folded steel chassis with four rubber feet. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 7

20 4.04 Electrical A. The supply voltage shall be 18VDC (from power supply). The 200 Series shall be powered through the use of an independent power supply with a molded plug appropriate to the specific geographic locale of use. No internal modification to the system is required to enable operation at 100VAC, 110VAC, 220VAC or 240VAC. B. The following data input/output connectors shall be provided: 1. DMX512: 5-pin XLR - Female. 2. MIDI in/out/thru: 5-pin DIN - Female C. The power supply shall be UL, cul listed and the entire system shall be CE marked Operational Features A. The system shall be available to link any dimmer or group of dimmers to a single channel. It shall be possible to set every dimmer with a level (0% to 100%) that shall scale the channel level proportionally. B. Submaster Storage: capacity shall be related to channel size. The 12/24 channel console shall have 48 submaster scenes arranged on two pages of 24, the 24/48 channel console shall have 96 submaster scenes arranged on two pages of 48. C. Grand Master and Blackout Switch: the entire system output shall be mastered by this potentiometer and switch. D. Channel Faders: in two scene mode each of the two scenes of 12 [24] control channels shall be identified by a channel number and associated potentiometers which operate over the scale of 0 to 10 (Full). E. Mode Selector Switches: shall select fader operation between Single preset, Two preset and Submaster Mode. 1. In Two preset Mode; the console shall be operated in two scene manual preset fashion. 2. In Single preset mode, the console shall provide expanded channel capacity and be operated in two scene manual preset fashion through the use of a preset "hold" button utilizing all of the system potentiometers. 3. In submaster mode all of the potentiometers shall perform as fully overlapping scene masters, providing proportional control over a maximum of 48 [96] recorded scenes (memories or cues) in two pages. F. Flash Switches: a "bump" button with a LED indicator associated with each channel or scene potentiometer shall be provided to flash channels or scenes to a level set by the flash level potentiometer. These switches shall be instructed to operate in a flash, solo, solo + flash or disengaged (off) fashion. When the console is in record mode, the switches shall be used for rapid recording the total live output into a selected submaster. G. The console shall include a special effects package that includes the following features: BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 8

21 1. Up to 24 special effects in 4 pages of 6 with 99 steps each. 2. Effect type may be Chase, Build, Cycle, Random, and Audio Input. 3. Effect direction may be Forward, Reverse, or Bounce. 4. Up to 6 effects can be active simultaneously. The start, stop, fade time, and running speed (step time) of each effect can be controlled individually. 5. The type and direction of any active effect may be altered at any time and is immediately effective without altering the pre-recorded status. 6. The fade in and fade out time of each effect is set by the FX fade time potentiometer and adjustable from instant (0) to 2 minutes. 7. Effects may be controlled by Audio (sound-to-light) or a MIDI compatible control device. 8. Individual steps and their contents may be inserted or deleted. H. It shall be possible to create and edit Scenes and Effects either Live or in a Blind mode. I. Playback Controls: playback of channels shall be provided via manual channel faders, memory recorded submasters, the previously described manual scene masters, or through special effects playback. 1. The Preset mode A/B manual split crossfader shall have separate incoming and outgoing preset controllers to provide a dipless crossfade between the two manual or manual and hold preset potentiometers. An associated LED bar graph shall individually track the progress of active up and down manual or timed fades. 2. The submaster mode A/B manual split crossfader shall have separate incoming and outgoing preset controller to provide a dipless crossfade between sequential and/or non-sequential recorded submasters. 3. The Time fader potentiometers shall enable the A/B crossfader to perform split timed fades between 0 (manual) and 10 minutes. Timed crossfades may be stopped, paused and continued, manually over-ridden or reversed at any time prior to fade completion. 4. The special effects playback controls shall allow the recording of 24 effects in 4 pages with 99 steps each. Up to 6 simultaneous effects can be running concurrently. J. Setup and Configuration functions for the console shall include the following functions: 1. Contrast and backlight control of the LCD display. 2. Record Enable or Record Lock. 3. The external input may be selected to operate from a sound-to-light or MIDI interaction. K. An integral 4 row by 20 column (80 character) backlit LCD display shall be provided to access setup information plus create, preview, and modify recorded scenes and effects. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 9

22 L. The console shall maintain its memory for one month without power (by internal rechargeable batteries.) The console shall distinguish between being turned off and loss of power. If switched off a series of diagnostic tests shall be run before the desk is operational. After power loss the console shall be restored to the same state, including running effects and timed fades. M. User and field service personnel oriented diagnostic tests and an electronic fault log shall be provided Weights And Dimensions A. The 12/24 channel console shall be no larger than 29 inches (737 mm) W x inches (370 mm) D x 3.75 inches (96 mm) H and shall weigh no more than 9.5lb (4.3kg). B. The 24/48 channel console shall be no larger than inches (1010 mm) W x inches (370 mm) D x 3.75 inches (96 mm) H and shall weigh no more than 11.5lb (5.7kg) Operating Environment A. The console should be operated under general office level conditions, with a minimum of dust. B. The maximum operating ambient temperature shall be degrees Fahrenheit (0-35 degrees Celsius). C. The relative humidity shall be 10% - 95% (non-condensing) Included Furnishings A. (1) Power supply. Part 5. Raceway Fixtures 5.01 Strand Selecon Acclaim Axial Ellipsoidal Zoomspot Degree Specification A. Overview 1. The Acclaim Axial Ellipsoidal Zoomspot shall comply with the following performance specifications when using a GLC 575W, 120V, 15,500 lumens lamp. a. Beam angle (defined as 2:1 variation from centre peak) Spot - 24 degree, Wide - 44 degree. b. Minimum light output: Peak beam. c. Narrow angle - 24 degree, 95,000 Candela. d. Wide angle - 44 degree, 50,000 Candela. 2. The Zoom Ellipsoidal shall be a purpose-designed fixture for interior stage, studio and display lighting applications. It shall be constructed from custom aluminum extrusions and die-castings. All corners and edges shall be rounded and have no sharp edges. The finish is to be a low reflective, matt charcoal color, electrostatically applied, baked on epoxy powder coat. BARTOS ARCHITECTURE, INC. Section R21 Powered Raceway - 10

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