25years of FIBRE & YARN. Quality & Innovation. Complete Testing Solutions GINNING SPINNING WEAVING KNITTING PROCESSING APPARELS GARMENTS

Size: px

Start display at page:

Download "25years of FIBRE & YARN. Quality & Innovation. Complete Testing Solutions GINNING SPINNING WEAVING KNITTING PROCESSING APPARELS GARMENTS"

MargaretMargaret Benson
5 years ago
Views:

1 25years of Quality & Innovation FIBRE & YARN Complete Testing Solutions GINNING SPINNING WEAVING KNITTING PROCESSING APPARELS GARMENTS

3 Content Fibre Page High Volume Fibre Testers Length Strength Fineness ( Micronaire ) Moisture Trash Neps Sliver / Roving Preparation (Wrap Block) Yarn Page Lea Preparation (Wrap Reel) Hank & Lea Count Lea Count & Strength (CSP) Lea Strength Single Yarn Strength Splice Strength Twist Yarn Appearance Unevenness & Hairiness General Page 14 Cone Collapsing Bursting Hygrometer Package Hardness Tester Stroboscope Tachometer Instrument s Choice Page 15

Fully Automatic High Volume Fibre Tester ASTM D5867 D2812 ITMF HVT Genius 2030 Fully automatic rapid fibre testing instrument for measuring the fibre quality.

Additional information such as maturity, moisture, short fibres, elongation and fibre quality index. Combined and independent module testing.

Flexible report options with detailed as well as consolidated formats.

Automated comb sampling, Mic, Maturity, Color & Moisture Applicable for all models Modules Length Strength Micronaire & Maturity Color Moisture Trash Principle Optical CRE Air

4 Fully Automatic High Volume Fibre Tester ASTM D5867 D2812 ITMF HVT Genius 2030 Fully automatic rapid fibre testing instrument for measuring the fibre quality. Measurement of fibre length, length uniformity, strength, micronaire, colour and true trash. Additional information such as maturity, moisture, short fibres, elongation and fibre quality index. Combined and independent module testing. Calibration in both ICC / HVI mode by USDA or any other international calibration cotton. Advanced true trash separation by gravimetric method with buoyancy technique. Flexible report options with detailed as well as consolidated formats. Optional - Applicable for all models Other Model BaleMAN - Bale Management System Barcode Identification HVT Genius 2020 High Volume Fibre tester for Length & Strength with Automated comb sampling, Mic, Maturity, Color & Moisture Applicable for all models Modules Length Strength Micronaire & Maturity Color Moisture Trash Principle Optical CRE Air flow Optical Resistance Gravimetric Range mm / inches g/tex µg/inch Rd b % up to 99 % Sample size One handful One handful 8.5 to 10.5 grams One handful One handful grams Results ICC : 2.5% & 50% SL, UR%, SFI HVI : UHML, ML, UI, SFI Strength in g/tex Elongation in % Mic, Maturity Ratio Rd, +b & CG Moisture Content in % Trash, dust, micro-dust & IV loss % 02

Compact High Volume Fibre Tester ASTM D 5867 HVT Smile 100 Compact

Measurement of fibre length, length uniformity, strength and

Additional information such as maturity, moisture, short fibres,

Calibration in both ICC / HVI mode by USDA or any other international

DigiLen Compact instrument for testing the fibre length.

5%, 50% SL with UR%) or HVI mode (UHML, ML with UI).

FibroLen Conventional instrument for testing the fibre length(baer

6 Compact High Volume Fibre Tester ASTM D 5867 HVT Smile 100 Compact fibre testing instrument for measuring the fibre quality. Measurement of fibre length, length uniformity, strength and micronaire. Additional information such as maturity, moisture, short fibres, elongation and fibre quality index. Calibration in both ICC / HVI mode by USDA or any other international calibration cotton. Combined and independent module testing. Flexible report options with detailed as well as consolidated formats. Length ASTM D ISO 920 BS 4044 IS IWTO 1-66 DigiLen Compact instrument for testing the fibre length. Measurement of fibre length in terms of either ICC mode (2.5%, 50% SL with UR%) or HVI mode (UHML, ML with UI). Storage and retrieval of previous results. FibroLen Conventional instrument for testing the fibre length(baer sorter). Easy to extract and obtain 2.5%, 50% SL with short fibre content. Strength ASTM D ISO 3060 BS 5116 IS 3675 FibroStelo Conventional instrument for fibre bundle strength testing. Accessories are provided to make the testing easier. 04

Fineness ASTM D 1448 ISO 2403 BS 3181 IS 3674 DigiMic XT

Built-in re-chargeable battery to enable field testing.

Storage and retrieval of more than 1000 readings.

FibroMic XT Portable and handy version for micronaire

Optional Mini printer (or) Data transfer to computer and

NanoGin : Miniature model to extract the fibre from kapas

Moisture DigiMoist Measurement of moisture content in

7 Fineness ASTM D 1448 ISO 2403 BS 3181 IS 3674 DigiMic XT Compact and portable instrument for micronaire testing. Built-in re-chargeable battery to enable field testing. Built-in compressor to avoid external compressed air source. Storage and retrieval of more than 1000 readings. Results in alphanumeric LCD display. FibroMic XT Portable and handy version for micronaire testing. Operates with electric power and easy mobility. Built-in compressor to avoid external compressed air source. Optional Mini printer (or) Data transfer to computer and reporting through 'MicSoft' software. NanoGin : Miniature model to extract the fibre from kapas (seed cotton). Moisture DigiMoist Measurement of moisture content in cotton, polyester, viscose and extended options for rayon, jute, silk, wool & linen. Exclusive probes for raw material, bale, cone / cheese yarn and fabric. Built-in re-chargeable battery to enable spot testing with digital readout. 05

Trash ASTM D2812 BS 2889 IS 4871 ITMF AccuTrash Advanced true trash

Provision to measure Trash, Lint, Dust and Micro-dust individually.

EleTrash Table top model for trash Flexible sample size of 50 to

Enhanced blower arrangement ensures noise free operation & long

Neps IS 684 FibroNep Conventional instrument to count the number of

8 Trash ASTM D2812 BS 2889 IS 4871 ITMF AccuTrash Advanced true trash separation by gravimetric method with buoyancy technique. Provision to measure Trash, Lint, Dust and Micro-dust individually. Automatic weighing of trash to ensure accurate results. Flexible sample size of 10 to 50 grams. Windows based user friendly software with enhanced report options. EleTrash Table top model for trash separation by gravimetric method with buoyancy technique. Provision to measure Trash, Lint, Dust and Micro-dust individually. Flexible sample size of 50 to 100 grams. Enhanced blower arrangement ensures noise free operation & long life of motor. Neps IS 684 FibroNep Conventional instrument to count the number of neps in 100 square inch. Accessories are provided to make the testing easier. 06

Sliver / Roving Preparation IS 4952 SmartBlock BXT

Preparation of 5 sliver samples at a time.

Preset Imperial Length indication in LED display.

preparing the Length indication in battery

Available model to accommodate 14 & 18 lift bobbin.

9 Sliver / Roving Preparation IS 4952 SmartBlock BXT Advanced bed type instrument for preparing the sliver and roving sample. Soft-start and soft-stop ensures stretch-free sampling. Provision to select preset Imperial & Metric lengths for hank measurement. Manual sliding cutter for making precise edge cuts. Preparation of 5 sliver samples at a time. SmartBlock Compact variant for preparing the sliver and roving sample. Preset Imperial lengths for hank measurement. Length indication in LED display. FibroBlock B14 B18 Manual bed type variant for preparing the sliver and roving sample. Length indication in battery operated counter. Available model to accommodate 14 & 18 lift bobbin. FibroBlock Portable design with manual operation. Length indication in battery operated counter. 07

Lea Preparation ASTM D1578 1907 2260 ISO 2060 IS 1315 1671 BS EN ISO 2060

sampling. Accommodates either 10 / 20 samples in a single wrapping cycle.

Provision to take any length upto 1500 yards / 999 meters.

Hank & Lea Count ASTM D 1907 2260 2646 3776 ISO 2060 3801 IS 1315 CompuCount

10 Lea Preparation ASTM D ISO 2060 IS BS EN ISO 2060 Common Features Precise sample preparation of lea skein in yards / meter girth for yarn count measurement. Specially designed cop / cone stand with pre-tension device ensures accurate sampling. Accommodates either 10 / 20 samples in a single wrapping cycle. 20 Samples Reel 10 Samples Reel EleWrap XT Pre-selectable rotation upto 999. Provision to take any length upto 1500 yards / 999 meters. AutoWrap XT Pre-selection of 30 / 60 / 120 yards (full Lea) in imperial norms or 45 / 90 meters in metric norms. Optional Cone Stand - Accommodates 5 cones / cheeses at a time. Hank & Lea Count ASTM D ISO IS 1315 CompuCount Measurement of count in any form such as sliver, roving and yarn Possible to measure any type of count system A combination of Electronic Balance CountSoft - Count Software Computer with Printer (Optional supply) 08

11 Hank, Lea Count & Strength ASTM D ISO 6939 IS ComboData DXT A combined CSP system consists of AutoStretch Automatic Lea Strength Tester includes single yarn test module (Tenacity). SpinSoft Preparatory, spinning analytics and post spinning software. Electronic Balance with 0.001g accuracy. Computer with Printer (optional supply). Single Yarn Test Module (Tenacity) Testing speed: 500 mm / minute. Single yarn strength unit: gf / cnf / Nf. RKM (Tenacity unit): cn / tex, g / tex. Elongation unit : % / mm. ComboData XT A combined CSP system consists of EleStretch XT Electronic Lea Strength Tester. SpinSoft Preparatory, spinning analytics and post spinning software. Electronic Balance with 0.001g accuracy. Computer with Printer (optional supply). Common Features SpinSoft, an ultimate windows based core software package to evaluate lea count and strength (CSP). Spinsoft provides (a) CSP analysis including separate hank, count, strength and GSM analysis in statistical and graphical format. (b) provision to test A%, Stretch % and Noil % tests. (c) Wheel change advice, significant differences, expected CSP calculations and conversion tables. Facility to accommodate different type of electronic balance for count and hank measurement. Individual operator password security system. Search and Report option : ID wise / Count wise / Date wise / Machine wise and Consolidated. Printing option : Portrait and Landscape format. Results : average, min. & max., SD, CV%, RH corrected, trend chart, histogram and control chart. 09

Lea Strength ASTM D1578 2256 IS 1671 AutoStretch Rugged floor model with double column mechanism

Working under CRE principle with 500 lbs capacity Menu based navigation keys for easy operation.

Automatic upward / downward moments of lower jaw to reduce the testing time.

EleStretch XT Table top model with single screw rod mechanism.

12 Lea Strength ASTM D IS 1671 AutoStretch Rugged floor model with double column mechanism that ensures accurate results. Working under CRE principle with 500 lbs capacity Menu based navigation keys for easy operation. Traverse speeds from 100 mm per minute to 500 mm per minute. Automatic upward / downward moments of lower jaw to reduce the testing time. Provision to test single yarn strength (RKM) with help of SpinSoft. EleStretch XT Table top model with single screw rod mechanism. Detachable micro-controller based navigation unit for easy maintenance. Geared motor ensures noise free operation. Available capacity : 500 lbs MecStretch XT Wall mountable variant with a gear motor driven mechanism. Results in LED display. Available capacity : 200 lbs and 300 lbs 10

Single Yarn Strength Tester ASTM D2256 ISO 2062 BS EN ISO 2062 TensoMaster Fully automatic instrument Capacity 50 N

to accommodate 20 packages TensoLite Semi-automatic instrument Manual sample feeding.

and Push button Common features for both instruments Works on CRE principle Measurement of Single Yarn Strength, RKM &

- Breaking Force, Breaking Elongation, Breaking Tenacity, Time to Break, Work done Graphical results - Force Elongation

13 Single Yarn Strength Tester ASTM D2256 ISO 2062 BS EN ISO 2062 TensoMaster Fully automatic instrument Capacity 50 N (Optional 100 & 500 N) Elongation range upto 900% Simultaneous sample preparation methodology for faster testing Provision to accommodate 20 packages TensoLite Semi-automatic instrument Manual sample feeding. Capacity 50 N Elongation range upto 800 % Cone and cop stand provided Three modes for test start Hand sensor, Foot press and Push button Common features for both instruments Works on CRE principle Measurement of Single Yarn Strength, RKM & Elongation Test speed mm/min Test length mm Auto pre-tension depending on count selected Numerical Results - Breaking Force, Breaking Elongation, Breaking Tenacity, Time to Break, Work done Graphical results - Force Elongation Curve, Stroke Diagram, Frequency Distribution Curve, Scatter Diagram & AIO Graph FE Curve Frequency Diagram Stroke Diagram Scatter Diagram AIO Graph 11

Twist ASTM D1422 1423 IS 832 BS EN ISO 17202 DIN EN ISO 2061 Common Features Measurement

Operating principle : Direct counting and single & multiple untwist - retwist methods.

Unique pre-tension arrangements with adjustable gauge length upto 20 inches or 50 cm.

CompuTwist A combination of EleTwist Electronic Twist Tester TwistSoft - Twist analysis

stored in cmos memory without battery power supply.

stopper to view the appearance of the yarn.

14 Twist ASTM D IS 832 BS EN ISO DIN EN ISO 2061 Common Features Measurement of twist parameter applied on single, ply and open end yarns. Operating principle : Direct counting and single & multiple untwist - retwist methods. Direct TPI / TPM results in LCD display. Unique pre-tension arrangements with adjustable gauge length upto 20 inches or 50 cm. Silent and integrated motor operation with auto stop system for precise measurement. CompuTwist A combination of EleTwist Electronic Twist Tester TwistSoft - Twist analysis Software Computer with Printer (optional supply) EleTwist Stand-alone variant Preset data stored in cmos memory without battery power supply. Yarn Appearance ASTM D2255 IS AutoWinder XT Automatic wrapping with pre-settable stopper to view the appearance of the yarn. Available models to accommodate rectangular and tapered boards. AutoWinder LXT - 30 inches AutoWinder DXT - 22 inches AutoWinder XT - 12 inches Optional ASTM Standard Boards 1 s to 12 s, 12 s to 24 s, 24 s to 36 s, 36 s to 50 s, 50 s to 75 s, 75 s to 135 s 12

Unevenness & Hairiness ISO 16549 UH Expert 2012 Advanced

and sliver Output parameters include U%, CV%, thin, thick,

Extended sensor integrator for higher count sliver.

15 Unevenness & Hairiness ISO UH Expert 2012 Advanced evenness measurements and other properties in yarn, roving and sliver Output parameters include U%, CV%, thin, thick, neps and hairiness. Extended sensor integrator for higher count sliver. Applicable for cotton, wool, flax, synthetic & blends. Test speeds up to 400 m per minute. Automatic yarn changer unit with 24 positions yarn stand reduces the testing time (Optional). Measuring range : 1 Tex to 12 k Tex Mass Diagram, Spectrogram, Frequency Distribution diagrams and Variance Length curve analysis. 13

16 General Products IS 4888 ISO ASTM D3786 EN ISO ISO BS IS1966 DigiCone C Table top instrument to measure the collapsing strength of cones or cheeses. Provision to test different conacity. DigiBurst Measurement of bursting strength of knitted, woven fabrics as well as paper boards (cartons, pads, etc.,). 2 Capacity : 0.5 to 70 kg/cm General Products Hygrometer Package Hardness Tester Stroboscope Tachometer HanSply Notes 14

17 Instrument s Choice S.No. Instrument Purpose Ginning Spinning Weaving Knitting Processing Apparels Garments HVT Expert series DigiLen FibroLen FibroStelo DigiMic XT FibroMic XT NanoGin DigiMoist AccuTrash EleTrash FibroNep SmartBlock series FibroBlock Series AutoWrap series EleWrap series CompuCount AutoStretch EleStretch MecStretch ComboData DXT ComboData XT TensoMaster HanSply CompuTwist EleTwist AutoWinder series UH Expert series DigiCone C CircuCut TrueShrink AutoBurst series AbraSmart MecTear AccuCrimp DigiThick AnaThick FabyCount AutoPill series SimCrease PnuemaStiff SimStiff CourseLen DigiSnap MecSnap FexMet UniStretch series Module - 01 High Volume Fibre Testing Fibre Length Fibre Length Baer Sorter method Fibre Bundle Strength Fibre Fineness / Micronaire Remove Cotton from Kapas ( seed cotton ) Moisture Content Trash Content Nep counting from Template Hank for Sliver & Roving ( motorised ) Hank for Sliver & Roving ( manual ) Lea Preparation Fixed length Lea Preparation Desired length Hank & Count Yarn Lea Strength Yarn Lea Count & Strength (CSP) Tenacity or Single Yarn Strength properties Splicing Strength Twist Testing (TPI / TPM) Yarn Appearance Unevenness & Hairiness Cone Collapsing Strength GSM Dimensional changes Bursting Strength fabric / carton Abrasion & pilling resistance Martindale Ballistic Tearing Strength Actual Yarn Usage Fabric Thickness Yarn count from fabric ICI Pilling resistance Wrinkle recovery Circular Bend and Stiffness Accurate Length of Course Pulling Strength of Button / Snap Stretch & Recovery Tensile properties of Fabric & Yarn Strip & Grab Strength Module - 02 Yarn Count & Strength (CSP) Module 03 Yarn Tenacity Module 04 Seam Slippage & Strength Module 05 Tear - Tongue / Wing-Rip / Trapezoid Module 06 Pulling Strength of Button / Snap Module 07 Peel Bond Strength Module 08 Zipper Strength Module 09 Stretch & Recovery SmartRub XT MecRub XT WashFast series PerspiRator DigiOven PresoHot series SuperVision XT NanoVision XT AutoFlame series AccuSpray MecDrape IR LabDyer LabDyer series Water Bath LabPad series ASTM Standard Boards Hygrometer Stroboscope Package Hardness Tester Tachometer ISO & AATCC Grey Scales Photographic Standards SDC & AATCC Blue Wool Standards SDC & AATCC Test Fabrics & Detergents Colour Fastness against Rubbing Colour Fastness against Washing Colour Fastness against Perspiration Drier for textile materials Colour Fastness against Hot Pressing Colour Matching Cabinet Burning characteristics (flammability) Water Repellency (spray test) Co-officiant of Drape Sample dyeing Sample dyeing Simulating dyeing mangle functions Yarn grading RH and Temperature Speed checking Yarn Package density Speed checking Grading the colour fastness Pilling Appearance, Spray Rating etc. Grading the colour fastness Colour Fastness test support against Rubbing, Washing, Sun Light etc.

18 Notes

20 The Company is built on a strong foundation of innovation and technological excellence. Continuous focus on research and development, strategic partnerships and a customer-centric approach have marked MAG's 25 year journey in the textile industry. Research and Development Our technocrats work in interdisciplinary teams to provide innovative and industry friendly products that ensure our long-term business success. To be able to provide the best possible solutions, MAG has alliances and partnerships with several research organizations, educational institutions and individuals in the industry. MAG's products are designed compliant to multiple international textile standards such as ISO, IS, BS, ASTM, DIN, AATCC, IWS and are CE marked for safety standards. MAG takes part in the reputed international round trial tests conducted by reputed international bodies such as CSITC and BREMEN. MAG R&D division is recognized by the Ministry of Science and Technology of India. Customer Support Commitment to customers is one of MAG's strongest driving forces. To underline this commitment, MAG has set up a dedicated customer support team that operates round the clock with a view to provide prompt support to the customers all over the world. Installations by qualified and trained engineers ensure that instruments are installed as specified and the users are educated to operate the instruments properly. Regional service centres are also set up to serve the customers responsively. Quality MAG demonstrates its commitment to quality by establishing a separate quality assurance division which conducts quality tests on the manufactured products. The MAG quality system is established in line with ISO 9001:2008 Quality Management System Standard. Every manufactured component and product passes through stringent quality audits and tested to ensure performance and reliability in a controlled atmosphere defined by the standards. Integrated Quality Solutions (IQS) In addition to testing and monitoring products, MAG offers Integrated Quality Solutions (IQS), a comprehensive program that provides the customers with quality solutions such as, Training personnel to infuse best practices in testing Annual maintenance and Operational maintenance contracts Printed at ACE DATA, Coimbatore Designing customized laboratories Providing testing and calibration services Catalogue No. CAT-28 NOV Copyright 2015 MAG Solvics Private Limited MAG was established in 1991 with an insight to design and develop testing instruments for Textile industry. Over the years, the company has grown its product portfolio and aligned its offering to the changing industry requirements and technology advancements. Today, MAG Solvics Private Limited is a multi-product, multi-market enterprise that provides total testing solutions and online monitoring solutions for all the segments of Textile industry viz. ginning, spinning, weaving, knitting, processing, apparels and garments all over the world with installations exceeding 8000 units. ISO 9001 : 2008 Certified DSIR Our Associate RECOGNIZED R&D CENTRE MAG Solvics Private Limited S. F. # 149/5, Dynamic Center, Solavampalayam (PO), Kinathukadavu, Coimbatore I N D I A T : F : E : marketing@magsolvics.com W : Contact us for classified technical and commercial information. MAG pursues a policy of continuous development. Specifications in this document may therefore be changed without notice. Description of this brochure is based on the specifications as of August Accessories depicted in this document are not part of the standard equipment.

Textile quality management. Mr Dale Carroll CSIRO, Textile and Fibre Technology

Textile quality management. Mr Dale Carroll CSIRO, Textile and Fibre Technology Textile quality management Mr Dale Carroll CSIRO, Textile and Fibre Technology Textile testing Why do you need to test? What does testing involve? Sampling. Selecting the correct test. Selecting the most