Recording Dynagraph on Bent / Misaligned Polished rod.
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1 8 th Annual Sucker Rod Pumping Workshop Renaissance Hotel Oklahoma City, Oklahoma September 25-28, 2012 Recording Dynagraph on Bent / Misaligned Polished rod. Avinav Kumar, Atul D Patil Oil and Natural Gas Corporation ( ONGC ), India
2 Introduction Dynamometer card used for years to establish and optimize rod pump system efficiency. Proper analysis of dynamometer important to ascertain surface and sub-surface pumping problems. Predominantly used dynamometer Polished rod transducer ( PRT ) and Horse shoe load cell Sucker Rod Pumping Workshop 2
3 Introduction Both PRT and Horse shoe load cell records load at the polished rod ( plotted along Y axis ) as a function of polished rod displacement ( plotted along X axis ). An ideal surface & sub-surface cards usually rectangular in shape Sucker Rod Pumping Workshop 3
4 Dynamometers Load Cell General three types of dynamometers used to acquire dynamometer data : Dynamometer Mechanical Hydrualic Electronic Polished Rod transducer Horseshoe Load cell Electronic dynamometers being used predominantly 2012 Sucker Rod Pumping Workshop 4
5 Polished Rod Transducer (PRT) PRT is attached 6 8 below the carrier bar. Unit not stopped during installation. Position of plunger in the pump barrel not changed during installation Sucker Rod Pumping Workshop 5
6 Polished Rod Transducer (PRT) PRT measures change in diameter / elongation in polished rod due to stress in axial direction and converts corresponding strain to change in load on polished rod Sucker Rod Pumping Workshop 6
7 Polished Rod Transducer (PRT) Load measurement Radial Strain (Ɛ)=(δd)/D Axial Strain ( )= Radial Strain ( ) / Poisson s Ratio ( ) Axial Stress = Polished rod load (PRL) / cross sectional area (A) = Axial Strain (Ɛ ) * Young's modulus ( E ) PRL =[(δd ) /( D)*E *A]/ ( ) Position measurement : using accelerometer Load at various position plotted against position to generate surface and sub-surface dyna cards Sucker Rod Pumping Workshop 7
8 Polished Rod Transducer (PRT) Bent Polished rod will not have uniform change in diameter at all the points along the rod diameter at particular distance from carrier bar. At point A and B diameter change not uniform. Dyna cards shapes different at point A and B Sucker Rod Pumping Workshop 8
9 Polished Rod Transducer (PRT) Dyna cards shapes different at point A and B. Sloped /aberrantly shaped Sucker Rod Pumping Workshop 9
10 Polished Rod Transducer (PRT) 2012 Sucker Rod Pumping Workshop 10
11 Polished Rod Transducer (PRT) Inherent bent in polished rod not visible to naked eye. Bent induced in the polished rod : Misaligned carrier bar. Unit not centered properly. Unit too far forward / back Sucker Rod Pumping Workshop 11
12 Polished Rod Transducer (PRT) Misaligned carrier bar 2012 Sucker Rod Pumping Workshop 12
13 Polished Rod Transducer (PRT) Unit not centered properly 2012 Sucker Rod Pumping Workshop 13
14 Polished Rod Transducer (PRT) Unit too ahead or back 2012 Sucker Rod Pumping Workshop 14
15 Horse shoe load cell is attached between pumping unit carrier bar and polished rod clamp. Unit stopped during installation. Position of plunger in the pump barrel changed during installation. Horse Shoe Load Cell 2012 Sucker Rod Pumping Workshop 15
16 Horse Shoe Load Cell Measures the load directly, unknown or inaccurate physical properties of polished rod have no influence 2012 Sucker Rod Pumping Workshop 16
17 PRT vs. Horse shoe load cell Polished Rod Transducer Horse shoe Load cell Load measurement Converts strain to load on the polished rod during the stroke. Horse shoe load cell measures the load directly Installation Installed 6 8 below carrier bar. Unit not stopped during installation Betweenclampandcarrierbar.Unit stopped for installation 2012 Sucker Rod Pumping Workshop 17
18 PRT vs. Horse shoe load cell Polished Rod Transducer Horse shoe Load cell Plunger position Position of plunger in pump is not changed Position of plunger in pump changed during horse shoe installation Bent / misaligned polished rod Inherent bent in polished rod or misaligned polished rod affects recording of load by PRT Hose shoe load cell measures load directly 2012 Sucker Rod Pumping Workshop 18
19 Case Studies Well A Completion details: Production Details Tubing 2 7/8 Liquid (bbls/day) 80 Pump depth / diameter 1000 mts / 2.25 Water cut 90% SRP unit API 160D Oil rate (bbls/day) 8 Pump operating Parameters Echo meter results Stroke length 71.4 Static liquid level NA SPM 2.2 Dynamic liquid level NA Envisaged production at 100% pump efficiency = 90 bbl./day. Actual production = 80 bbl./day 2012 Sucker Rod Pumping Workshop 19
20 Case Studies Well A With Polished Rod Transducer Fig 1 Fig Sucker Rod Pumping Workshop 20
21 Case Studies Well A With Polished Rod Transducer Fig 3 Fig Sucker Rod Pumping Workshop 21
22 With Horse shoe load cell Case Studies Well A Fig Sucker Rod Pumping Workshop 22
23 Case Studies Well A Production Parameters : Stroke length : 74 ; Production : 85 bbl./day Figure Load Cell used Surface Stroke Length Subsurface Stroke Length PPRL (lbs.) MPRL (lbs.) Pump displacement (bbls/day) from Dynacard Fig 1 PRT Fig 2 PRT Fig 3 PRT Fig 4 PRT Fig 5 Horse Shoe Sucker Rod Pumping Workshop 23
24 Case Studies Well A Pumping unit not centred properly : 2012 Sucker Rod Pumping Workshop 24
25 Case Studies Well A Polished Rod not straight : 2012 Sucker Rod Pumping Workshop 25
26 Case Studies Well B Completion details: Production Details Tubing 2 7/8 Liquid (bbls/day) 120 Pump depth / diameter 1000 mts / 2.25 Water cut 80% SRP unit C Oil rate (bbls/day) 24 Pump operating Parameters Echo meter results Stroke length 71.3 Static liquid level NA SPM 3.7 Dynamic liquid level 75 mts Envisaged production at 100% pump efficiency = 135 bbl./day. Actual production = 120 bbl./day 2012 Sucker Rod Pumping Workshop 26
27 Case Studies Well B With Polished Rod Transducer Fig 6 Fig Sucker Rod Pumping Workshop 27
28 Case Studies Well B With Polished Rod Transducer Fig Sucker Rod Pumping Workshop 28
29 Case Studies Well B Production Parameters : Stroke length : 74 ; Production : 120 bbl./day Pump displacement Figure Load Cell used Surface Stroke Length Subsurface Stroke Length PPRL (lbs.) MPRL (lbs.) (bbls/day) from Dynacard Fig 6 PRT Fig 7 PRT Fig 8 PRT Horse shoe load cell could not be used due to unavoidable reason 2012 Sucker Rod Pumping Workshop 29
30 Case Studies Well B Unit too back : 2012 Sucker Rod Pumping Workshop 30
31 Conclusion Though Polished rod transducer is quick and easy to install, it may not represent actual pump action every time. Any inherent bent or bent induced in polished rod will affect load recording by PRT. Horseshoe measures load directly, any inherent bent or any induced bent will have no effect on recording of load Sucker Rod Pumping Workshop 31
32 Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Sucker Rod Pumping Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to: Display the presentation at the Workshop. Place it on the web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Sucker Rod Pumping Workshop where it was first presented Sucker Rod Pumping Workshop 32
33 Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Sucker Rod Pumping Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Sucker Rod Pumping Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Sucker Rod Pumping Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose Sucker Rod Pumping Workshop 33
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