BUILDING INDUSTRY TUNNEL RAIL BUILDING & INDUSTRY FIRE FIGHTING WITH HIGH PRESSURE WATER MIST
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1 BUILDING INDUSTRY TUNNEL RAIL BUILDING & INDUSTRY FIRE FIGHTING WITH HIGH PRESSURE WATER MIST
2 FIRE FIGHTING IS RESPONSIBILITY Historical buildings Pump room design Project specific piping BUILDING We are a leading international supplier of high pressure water mist fire fighting systems, based in Linz, Austria. As part of an owner managed company group we benefit from extensive experience in the fields of fluid engineering systems for industry and building services equipment. We offer high quality fire fighting systems and turnkey solutions for the designers, manufacturers and operators cycle costs, as well as quality, project and process management, is complemented by first class production, EFFICIENT & SMART assembly and service facilities. Our personal approach to each customers individual application enables us The high quality stainless steel components of our fire fighting sys- Long lived components and small-diameter stainless steel pipework to provide expert advice and highly cost-effective solutions. tems can be made a prominent feature of the interior architecture, enable easy retrofitting in historical or listed buildings with minimal or equally can also be integrated into the building so that they are structural intervention. High efficiency, reduced water quantities We also maintain close contact with our partners in research and the fire service as well as with fire virtually invisible. Our high pressure water mist fire fighting systems and the finest degree of misting minimise the risk of water damage. safety institution and are always ready to meet new technological challenges. simultaneously cover a diverse range of safety objectives, taking This is a key consideration for choosing this system for installation in into account the individual technical requirements and structural libraries, archives, museums, historical buildings, as well as in hos- conditions of your buildings. pitals, laboratories and clean rooms. of buildings, machinery and plants. Our wide ranging expertise in systems engineering, simulation and life MAIN COMPONENTS: HP pump unit as a compact unit with tank, safety and test equipment Control unit Alarm valve and flow switch for zone detection PS JP Main and connecting lines made from stainless steel in DN25-DN50 Nozzle lines in DN10-DN25 Nozzle heads BUILDING INDUSTRY PRODUCT OVERVIEW BUILDING-REFERENCES INDUSTRY-REFERENCES INDUSTRIAL PLANTS TEST BENCHES AVS FLS Nozzle heads WATER ALARM ALARM Power pack
3 Inline nozzle heads Container solution Central power supply INDUSTRY TECHNOLOGY Our systems rely on stationary or semi-stationary systems with Pump rooms as a container solution save valuable space in buil- open nozzles and section valves. Another key design feature is the dings and also represent a practical, compact alternative to struc- application-specific detection system, which differentiates between tural measures, particularly when retrofitting a fire fighting system. process-specific environmental conditions (such as temperature, smoke, etc.) and an actual incident. FEATURES: Production area Triggered via detection system Low maintenance installation for industrial plant overhaul Triggered in affected areas only Suitable for direct spraying of electronic assemblies and test equipment (test benches) Not subject to frost damage due to dry pipework Each pump has its own electric motor, therefore no gear box required Small pipe diameters, easy to install and retrofit Interlocking connection technology Tank JP TOUGH & RELIABLE Hydraulic fluids, lubricants or fuels that can be ignited by hot products or technical processes require fully dependable fire fighting systems. High pressure water mist has been proven suitable for fire classifications A, B, C and F in numerous fire-safety tests and customerspecific demonstrations. This means that complex production sites and industrial plants can be protected with one single system technology. The three-dimensional dispersion of extremely fine water mist provides highly effective and rapid fire suppression, while the in- Nozzle heads tensive cooling effect simultaneously prevents the spread of the fire to other areas. Following a fire fighting response, automatic ALARM refilling from the domestic water supply ensures the system is DVS quickly ready for use again. Our high quality components are made from stainless steel to ensure a long service life for the fire fighting system, even in difficult industrial environmental conditions. WATER PS Power pack ALARM
4 PRODUCT OVERVIEW HIGH PRESSURE PUMP UNIT Drive with electric motor or diesel motor Standard three-phase motor 22/30 kw; 3x400 V; 50 Hz; 1500 rpm Electric motor start-up cascade conserves the power supply Multiple units can be combined into modular systems Standard tanks 1200 l / 2400 l or project-specific to > 100 m³ possible Maintenance free high pressure pump without gears, lubricants: Flow rate approx. 112 l/min at 1470 rpm and 100 bar per pump Maximum operating pressure: 140 bar Protection rating to EN IP54 Medium: water according EU Directive 98/83/EC NOZZLE HEADS Droplet diameter under 300 microns Horizontal or vertical installation possible Wide range of versions with various spray angles and flow rates High quality design in stainless steel, application height from 0.5 to 18 metres Robust, free-flow design without angular inserts or other fixtures Fine-mesh filter installed in every nozzle head WALL HYDRANT VALVES Alarm valve station (AVS) Nominal diameters: From DN25 to DN40 Handwheel: for manual operation Fittings to EN ISO 8434 Optional test orifice can be integrated Diverter valve station (DVS) Nominal diameters: from DN16 to DN40 Handwheel: for manual operation Fittings to EN ISO 8434 Pressurised air flushing connector for complete pipe system drainage Optional version as pre-action diverter valve unit available Flow switch (FLS) Nominal diameters: From DN16 to DN40 Protection class IP65 Fittings according EN ISO 8434 Simple project-specific adjustment of test orifice Reliable zone detection due to integrated control system Maximum pressure: 140 bar Hose reel with up to 60 m high pressure hose Multifunctional water mist gun 20 l/min Optional: Piercing tool for water mist gun Activation via pressure drop or electrical signal (e.g. limit switch) MOBILE IPP + Gun Motor pump unit 10.3 kw Water tank 120 l or other dimensions on request Adjustable foam admixing system Maximum pressure: 140 bar Maximum specific output: 20 l/min Up to 60 m high pressure hose available Integrated foam agent tank 15 l Optional smooth running wheels with Ø 250 mm Optional: pull starter or E-starter SIMULATION & FIRE TESTS CFD-supported calculation models Pool fires of up to 100 m² and solids fires Application-specific fire scenarios PIPING Nominal diameter DN10 to DN40, special sizes up to DN200 available Welded stainless steel pipes: AISI 316L Material according EN Form locked connections according EN ISO 8434 SERVICE & MAINTENANCE Extensive spare parts store Quick and straightforward support 24/7 on-call service
5 BUILDING-REFERENCES Atrium protection Customized power pack ENERCON OFFICE BUILDING IN MAGDEBURG (DE) Objective: A communicative, well-lit and open interior with no structural fire partitions. High pressure water mist technology enabled this internationally leading manufacturer of wind power plants to achieve its objective in this architecturally challenging office building. By involving AQUASYS early on in the planning stage, the relevant efficacy proof regarding compensation for structural fire safety measures could be provided. Another special feature of this system is the water supply tank in the form of an aquarium in the middle of the building. The water is supplied to the HP pump unit via a transfer pump and appropriate filtration. Office building MUSEUM OF ESTONIAN ARCHITECTURE HISTORICAL BUILDING IN TALLINN (EE) Providing reliable protection for an 11 m high atrium with a wood roof structure in this historic, listed building was a key criterion for installing an AQUASYS high pressure water mist system to replace the pre-existing conventional extinguishing technology. Other decisive benefits were the compact design of the high-pressure supply units with less than 4 m² space requirement and the very long service life of the high-grade stainless steel components. As a result of small pipe dimensions and straightforward installation, the entire renovation (including installation of approx. 400 nozzle heads and 2000 metres of pipework) and commissioning could be carried out in less than 4 weeks. Compact supply unit Protection of exhibits Historical museum
6 BUILDING-REFERENCES Protection of emergency exits Diverter valve unit SHOPPING MALL ATRIUM PROTECTION IN TAIPEI (TW) Shopping centre In this 16-floor shopping centre, the escape and emergency routes are arranged directly around the open atrium. In the event of a fire, these emergency routes need to be protected on each level, while also preventing the flames from spreading to adjoining levels. At the same time, the system needs to suppress the development and spread of smoke. Successful and convincing real fire tests paved the way for the conceptual design of the AQUASYS high pressure extinguishing system, which features open nozzles and section valves on each floor. In the event of an activation, this enables the system to provide targeted fire fighting on the affected level. To prevent the fire spreading, the floors located above and below the fire are also sprayed with water mist as a preventative measure DERAG LIVINGHOTELS LUXURY HOTEL IN DÜSSELDORF (DE) In this hotel, a generous reception area with open fire, wood panelling and coffered ceilings required inconspicuous fire protection. The interior architect in charge also stipulated minimal pipe dimensions for fully concealed installation under plaster in the extensive porticoes. The decision to implement an AQUASYS system with low water consumption also provides highly efficient protection for the frescos and other valuable features of the listed building. The HP pump unit with a base area of 2.0 m x 1.8 m was placed in an existing cellar space without requiring additional structural measures. Heritage building Implementation of nozzle heads Installation in false ceilings
7 INDUSTRY-REFERENCES Adaptable technique station Efficiency based on real fire tests VERBUND AG ALPINE HYDRO-RESERVOIR POWER PLANT (AT) Transformer 430 MW inside cavern The construction of a high-performance power station underground was associated with stringent requirements regarding fire safety. The plant location in a high Alpine area meant the hydrodynamic power had to harnessed without any visible impact on the natural environment. The installation of an AQUASYS high pressure water mist system took into account the challenges imposed by the very limited space available in the cavern excavated specifically for the transformers. At the same time, it provides effective protection for the huge quantities of oil in the transformers (up to 60,000 litres). The high efficiency of the water mist, especially for liquid fires in combination with early fire detection, means that incipient fires can be rapidly contained DATA CENTER PROTECTION FOR SERVER ROOMS (FR) An uninterrupted continuous operation of the servers is a basic condition for safeguarding stored data. Previous extinguishing systems, such as gas, required shutting down the ventilation in the entire server room. This would also lead to a server shutdown. The efficacy of targeted fire fighting with an AQUASYS high pressure water mist system could be demonstrated in several real fire tests within and outside of the server racks. Targeted and efficient fire fighting is also possible during operation of the servers and ventilation, therefore a complete shutdown of the server area is no longer required. At the same time, using non-hazardous and and environmentally friendly water mist makes it possible for people to enter the server rooms at any time, even in the event of a fire. False floor protection easy to install Modular HP pump units Selective and efficient fire fighting
8 Hydraulic presses Roll stands Strip processing lines INDUSTRIAL SAFETY Food production plants (sugar, baked goods, etc.) Cable ducts Paper mills Switching stations /technical facilities / hydraulics rooms Turbines, generators Paper machines INDUSTRIAL PLANTS Waste recycling Cable ducts Storage and production area SAFE & PRODUCTIVE Ensuring maximum plant availability for high quality industrial plants with a production related increased fire risk requires the installation of a reliable and robust fire fighting system. The use of water, which is non-hazardous to humans and technology, means the contamination of manufacturing processes and subsequent damage can be prevented or minimised. The three-dimensional propagation effect of the high pressure water mist system means that direct and hidden areas can be reached and effectively protected with the water mist. The differentiation of production related temperature fluctuations, smoke or vapour emissions from actual fire incidents places high requirements on the detection system. In addition to our existing experience from challenging projects, we can also rely on the use of simulation tools for creating project specific feasibility analyses TEST BENCHES ACCURATE & HIGHLY EFFICIENT Testing components and systems to their technological limit means a considerably increased risk of fire, particularly in relation to mechanical moving parts. This can lead to the breakdown or loss of test benches and valuable measurement equipment that are relevant to production. By installing an AQUASYS high pressure water mist system, with the benefits of low water consumption as a result of the finely atomised droplets as well as very rapid, direct fire fighting, a possible fire can effectively be prevented from spreading to other areas. The high pressure water mist represents no risk to testing personnel and consequently protects both personnel and technology. This also enables the facilities to be restarted swiftly after a fire fighting response. Performance test bench Immediate activation after detection Pressure chamber for pilot training
9 Fire fighting is a responsibility the safety of personnel and the safeguarding of plant productivity in industry are in our focus of daily business as well as the protection of historically valuable buildings and the design of innovative solutions for modern office buildings. Utilising our capabilities from R&D, sales, project management and production at our Linz site makes it possible to analyse any given specific application and your individual requirements. Close cooperation with notified bodies and the ability and willingness to perform short term and comprehensive fire tests ensure well founded and approved system solutions. Challenge us to provide you with details regarding the added value of our high pressure water mist technology! My team and I are always available to share with you our total commitment to the product. Josef Hainzl Executive Manager AQUASYS TECHNIK GMBH AQUASYS TECHNIK GMBH Industriezeile 56, A-4021 Linz Austria Tel: +43 (0) Fax: +43 (0) info@aquasys.at
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