Edition 5, From serial no Publ. no OM3300, Orwak 3300 OPERATING INSTRUCTIONS (IN THE ORIGINAL)

Transcription

1 Edition 5, From serial no Publ. no OM3300, Orwak 3300 OPERATING INSTRUCTIONS (IN THE ORIGINAL)

2 English CONTENTS Safety...82 Waste matri...82 Operating instructions...93 Technical specifications Dimensional sketch Transport Installation Language selection Weekly inspection and maintenance CE SAFETY Please read the operating instructions BEFORE operating the machine. Our warranty/product responsibility requires that: instructions are followed, and that no conversion or modification is carried out. original spare parts, and hydraulic oils and lubricants recommended by the machine manufacturer are used. at least one annual service is carried out. The user of the machine is responsible for the safety checks, and for ensuring that daily maintenance of the machine is carried out. The user is responsible for seeing to it that defects are rectified, and that neither the user nor other persons are subjected to danger. The owner is responsible for ensuring that all laws and instructions are complied with when using the machine. This symbol means WARNING or DANGER - personal safety instruction! This machine is designed for ONE MAN OPERATION. Only the operator is allowed in the machine s working area. The machine must not be used if the safety functions (e.g. switches and protections) have been deactivated, damaged or removed. Lost or damaged parts must be replaced with original spare parts. The machine has a high centre of gravity. If the machine needs to be moved, the press plate must be lowered fully before moving. Installation, repair and service work may only be performed by qualified and competent staff and in accordance with the installation and service instructions. The machine must not be used by minors. Never climb on the machine. The machine may only be operated by a person who has received training and has eperience of the machine. SAFETY FEATURES The machine is equipped with the following safety features: Upper and lower door switches, which prevent compacting with the doors open. When the upper door is closed, the lower door is mechanically interlocked below the upper door. Covers and protections conceal hydraulic lines and movable machine parts. When the lower door is opened, the door pressure is relieved. Baling is performed from the side of the machine to keep the operator away from the baling area. Installation dimensions must be observed! The machine is also equipped with an emergency stop, as well as a main switch that can be locked to prevent unauthorised use, for eample during service and maintenance or when removing any waste that has become trapped. WASTE MATRIX Cardboard 82 HP LP LP Shrink film Shredded paper Plastic bags Paper bags Errors and omissions ecepted. RANGE OF APPLICATION The machine is a hydraulically operated baler intended for compacting bulky materials such as cardboard, paper and plastic. There are three compaction modes: HP (high-pressure compaction) for cardboard and paper, LP (low-pressure compaction) for plastic and LP with hour-glass symbol (low-pressure compaction with delay, the press plate stops in the lowered position for a few minutes) for plastic that springs back strongly. This mode makes it possible to compact large plastic volumes and increases the degree of compression. NOTE! After the press plate has been lowered and has been stationary in the lowered position for a few minutes, it is automatically raised again! If you want to raise the press plate earlier, this can be done by pressing the up button. See the waste matri to the left for an overview of suitable pressing modes and waste that is suitable to be compacted in the machine. For all other materials, contact your dealer for information. The material being compacted must be evenly distributed in the chamber. Only use straps recommended by the machine manufacturer. The machine may only be used in areas that have a roof, protection against wind and normal lighting. The machine has a display that is sensitive to temperatures below 0 C. When positioning where lower temperatures can occur - contact your dealer for information about alternative solutions. The machine is intended for use within the temperature range -10 C to +40 C. A low-temperature oil and/or heater should be used at temperatures lower than +5 C. Materials that are flammable or of an eplosive nature, such as pressurised containers or equivalent which, when eposed to pressure or sparks, could cause damage, fire or an eplosion, must not be compacted in the machine.

3 2 2 OPERATING INSTRUCTIONS Mounting the strap Compaction LP HP LP Compaction = (VG13) = (VG13HD) = (MW) 9 Open the upper door. 10 Place the waste evenly distributed in the container. 11 Close the shutter - the start button lights green. 12 Select compaction alternative: LP = Low-pressure HP = High-pressure LP =Low pressure with 5 min. delay. For further information, see under the heading RANGE OF APPLICATION on the previous page. 13 Press the green start button for an automatic press cycle. English WARNING! Only the operator is allowed in the machine s working area! Mounting the strap 1 Make sure that the press plate is lowered. 2 Open the upper and lower doors fully. Turn back the handle to release the lower door. 3 Place the strap reels in the mounts on the strap shelf, pull the straps through the shelf and behind the pin on the back of the container, then pull them under the press plate 4 Close the upper and lower doors. 5 Raise the press plate with arrow up. 6 Open the upper door. 7 Thread the straps through the slots in the lower door and secure the straps with a loop on the front 8 Place the straps in the slots with the bale tool. It is important that the straps are in the strap slots! Baling Baling 14 The display flashes for ready bale - the machine is ready for baling. 15 Open the upper door. 16 Pull forward the strap using the bale tool. 17 Cut the straps with the knife. 18 Thread the straps through the gap in the lower door. 19 Close the upper door. 20 Lower the press plate towards the waste with down arrow. The press plate automatically stops in the down position and keeps the bale under pressure. 21 Tie the straps. 22 Run up the press plate using the up arrow. 23 Open the upper and lower doors fully. Turn back the handle to release the lower door. 24 The operator stands at the SIDE of the machine, outside the risk area. 25 Make sure that NOBODY is in the risk area! 26 Remove the bale by pressing the two buttons on the side of the machine at the same time. 27 Close the lower door. Fit straps in accordance with points 7 and

4 English TECHNICAL SPECIFICATIONS ( ) DIMENSIONAL DRAWING GENERAL DATA Total weight: Container alone: Press plate including cylinders 1,350 kg 620 kg 730 kg Transport height: Dimensions: Height: Depth: Container dimensions: Height: Depth: 1980 mm 1980 mm 1722 mm 1070 mm 1380 mm 1200 mm 700 mm Recommended floor space for a machine in operation: 2922 mm Depth 3405 mm Loading aperture: Height: 535 mm 1200 mm Bale size: Height: appro. 865 mm 1200 mm Depth: 700 mm Bale weight, cardboard up to: 200 kg Bale weight, plastic up to: 250 kg TRANSPORT 1722 Noise level: 72 (± 1.0) db (A) (ISO & 11202) Paint: Two-part paint and powder coat with phosphatising as base. ELECTRICAL DATA Operating power: 3400 V, 50 Hz Operating voltage: 24 V AC/DC via transformer Electrical connection: 10 A Electric motor: 3 kw Protection class: IP 55 X HYDRAULIC DATA Working pressure: 185 bar (2683 psi) Relief pressure: 205 bar (2973 psi) Compacting force: high-pressure compaction: 185 kn (18.5 t) low-pressure compaction: 120 kn (12.0 t) Surface pressure: HP 2.25 kg/cm² LP 1.62 kg/cm² Cycle time total: 25 seconds Piston stroke: 690 mm Oil volume, tank: 22 L Ma. temperature: 70 C Recommended hydraulic oil: +5 C to +60 C: ISO VG 32-68, Mineral oil below 5 C: A special oil may be needed at lower temperatures mm X 1722 mm OK 1350 kg 10 4

5 INSTALLATION 1 2 OK. English min 0,6 m min 0,6 m min 0,6 m 3 Type * Serial No * * Product No * * V * Bo Sävsjö Sweden Date Weight Hz kw A 4? b ) ok LANGUAGE SELECTION A + + B ENG JPN CHI GER SWE DAN NOR FRA ITA POL Selected: English SPA RUS FIN A Hold in both baling push buttons and the arrow up buttons simultaneously until the display starts to flash. B Use the baling buttons to move to the desired language - the selected language appears at the bottom of the display. C Wait for 10 seconds - the selected language is activated. 11 5

6 English WEEKLY INSPECTION AND MAINTENANCE NOTE! During inspection and maintenance, service work and the removal of trapped waste etc: 1. Always turn the main switch to 0 and secure it with a padlock. 2. Do not work inside the machine. 0 OFF 1 = A B >+5 C Hydraulic oil VG Mineral oil <+4 C LE 6520 SAE 5-20 Special oil 12 6 SAFETY CHECK Check the upper and lower door switches: it must not be possible to start the machine if the doors are open. Check the baling push buttons: it must not be possible to remove the bale from the machine with only one push button. Check that the emergency stop is working. Check that all covers and guards are intact. Check that there are no oil leaks on the machine. Check that the electrical supply cable is intact and properly protected against impact. If any faults are discovered in the functions listed above, the machine must not be used until it has been repaired by authorised service personnel. Service and repairs are only to be performed by qualified and competent staff, and in accordance with the machine manufacturer s instructions. Oil change: Contact the local authorities for advice regarding how to reduce the environmental impact when dealing with residual oil.

7 EC DECLARATION OF CONFORMITY English We AB ORWAK Bo 58 S Sävsjö, Sweden Tel: Telefa: declares under its sole responsibility that the product model (serial number specified on the first page) S S999 to which this declaration relates is in conformity with the following standards or other normative documents following the provisions of Directive 2006/42/EEC (Machinery Directive) 2004/108/EEC (EMC Directive) 2009/125/EC ErP Directive (Energy-related Products) The machine fulfils the requirements of PL = c and category 1 according to EN ISO :2008 EN (Safety of Machinery Electrical Equipment of Machines) EN (EMC Immunity for residential, commercial and light-industrial environments) EN (EMC Immunity for industrial environments) EN (EMC Emission standard for residential, commercial and light-industrial environments) EN (EMC Emission standard for industrial environments) EN ISO (Safety of Machinery Safety-related parts of control systems) Sävsjö Product Manager and compiler of technical documentation 137

8 Leader in compaction and baling solutions Orwak is a world leader in compaction and baling solu tions for solid waste material at source. We develop, manufacture and market a comprehensive range of waste compactors, baling systems and Brickman bri quette presses for recyclable materials that make waste management more profitable. This is where Orwak s unequalled technology, epertise and service support AB Orwak Bo 58, SE Sävsjö, Sweden Tel: , Fa: info@orwak.se make all the di erence. When you partner with Orwak, you also gain access to the vast eperience we have built up since Orwak is wholly owned by the Norwegian company Tomra, a leading global player in providing integrated solutions for recovering and recycling used packaging.