MODELS CMA-180 VL/180 VLTall PARTS MANUAL Rev 2.02B

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Alison Garrett
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T T A V E N U E GARDEN GROVE, CALIFORNIA 92841

1 MODELS CMA-180 VL/180 VLTall PARTS MANUAL Rev 2.02B C M A D I S H M A C H I N E S K N O T T A V E N U E GARDEN GROVE, CALIFORNIA FAX

2 TABLE OF CONTENTS MODEL CMA-180 VL 1. PARTS MANUAL INITIAL PARTS KIT # EXPLODED VIEW DRAWINGS Straight Frame System Assembly Heat Recovery System Drain System Assembly (Ventless Unit) Plumbing System Assembly Wash Spray System Final Rinse System Assembly CMA-180 Door Handle Assembly Pump System Assembly Wash Tank Heater (Triangular Flange) Booster Tank Heater (Triangular Flange) Control Box Assembly Heat Recovery System Control Box Heat Recovery System Control Box 480V Door Safety Interlock (DSI) Assembly Unique Parts For CMA-180VL-T Unique Parts for CMA-180T Split Door...19 MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 2

3 1. Parts Manual 1.1. Initial Parts Kit # Qty ^CMA-180 Drain Stopper Pump Assy. 115/220V 60Hz (Open) Pump Seal Kit ^Rinse Arm w/ Bearings ( UC) ^Spray Arm Assy CMA180 w/bearing&plug ^Spray Base Pull Lock Pin Contactor 208/240V 20 Amp DP CMA-180VL Timer Assy Micro Switch Illuminated Plug CMA-180/44 P Rocker Switch Auto Fill Power Switch Red 250V Toggle Switch DPDT 15 Amp/Delimer Roller Door Switch Door Spring Ice Cube Relay 220V 12 Amp /4 Water Solenoid Repair Kit JE /2 Water Solenoid Repair Kit JE /4 Vac Breaker Rep Kit Watts Solenoid Coil JE 220V (3/4 & 1/2) Thermometer (Capillary) Counter - Face Mount 220V/50Hz Toggle Switch (Momentary) Screw Term ½ Vac Breaker Repair Kit Watts Contactor 60 Amp 3 Pole Contactor 30 Amp ^SS Final Rinse Spray Jet SS Heater Thermostat ^Immersion Heater 240V/12kW T-Flange ^Liquid Level Switch-Long-D Flat Pressure Gauge Immersion Heater 6kW V T-Flange Hi Limit Switch 250 Deg 1 MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 3

4 1.2. Exploded View Drawings Straight Frame System Assembly Frame Stand Door Bracket outside Style Left Door ¼ SS Washer Ventless Right Door ¼ -20 Nylon Lock Nut E Z Door Glide Bullet Feet Door Guide Wash Tank Heater Cover Door Stop Booster Heater Cover Corner Tray Track Rail /4-20 X 5/8 Hex Bolt Tray Track (EST/EC/ 180) CMA-180 Ventless Wrapper Door Service Splash Guard Pan Strainer Basket Door Panel Splash Guard Scrap Body SS Splash Shield - lever side Scrap Trap Drawer CMA-180VL Skirt Scrap Trap Holder Keyless Lock Overflow Front Door Overflow Gasket MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 4

5 Heat Recovery System CMA-180 Ventless Top Cover Hose Clamp # Motor Fan 230V, 50/60Hz Drain Hose with Goose Neck (9-06) Battery Self Cleaning Pipe CMA-180 Ventless Wrapper CMA-180 Ventless Fan Mount UC 50e Stainless Steel Rinse Nozzle Heat Recovery Battery Flexible Black Hose 3/ CMA-180 Ventless Rear Cover Flexible Black Hose ½ CMA-180 Ventless Support L.H CMA-180 Ventless Shroud CMA-180 Ventless Support R.H CMA Ventless Label x /2m x 1/2 Barb Straight Heat Recovery Battery Insulation Hose Clamp # Phil Truss Screws CMA-180 Ventless Drain Pan Nylon Pop-in Nut MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 5

6 Drain System Assembly (Ventless Unit) Drain Tee Casting /16-18 Nylon Lock Nut Drain Tee Gasket PVC Slip x MIPT Adapter Drain Stopper O Ring x 4 PVC Tubing * Drain Stopper PVC Slip x Slip 90 Ell Drain Linkage x 6 PVC Tubing Drain Linkage Spacer PVC Tee SxSxS ¼-20 Nylon Lock Nut x 3 PVC Tubing Drain Lever No Hub ¼ -20 x 1 ½ Hex Head Bolt VL Drain Hose Fitting /16 S/S Washer Hose Clamp # /16 18 x 1 Hex Head Bolt Drain Hose with Goose Neck * # includes # MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 6

7 Plumbing System Assembly Vacuum Breaker ¾ Watts /2m x 3/8 Barb Straight 1A Pan Head Screw SS 6-32 x 1/ /2" MIP Plug Brass Sq. Head 1B Vacuum Breaker Brass Bonnet ¾ Nipple Brass 1/2 Close 1C Vacuum Breaker Repair Kit ¾ Tee ½ FXFXF 1D Vacuum Breaker Cap /2m x 1/2 Barb Straigh Street Elbow 3/4" 90Deg Pressure Regulator 1/ Nipple ¾ x 5 ½ Brass Flexible Black Hose ½ Jamb Lock Nut Thin Pattern ^1/2 Strainer Ball Valve Nipple SS 3/4 x Close Plumbing Support Bracket ^3/4 90 Ell F x F Brass /4 SS Washer /4-20 Nylon Lock Nut /4-20 X 1/2 Hexhead Bolt /4-20 Nylon Lock Nut /4 Comp x 1/4 MIP Fitting Plumbing Bracket Strap /2 x 1/4 Bushing Brass Plumbing Support Bracket Chemical Tubing /2 Solenoid Valve JE 240V/60Hz Coupling ¼ Brass 11A Water Sol Valve Coil 220V Pressure Gauge 180-UC 11B Water Sol Valve Bonnet ½ Thermometer Wash 11C Water Sol Plunger ½ & ¾ w/spring Thermometer Rinse 11D Water Sol Repair Kit JE ½ Gauge Bracket Flexible Black Hose 3/8 MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 7

8 Wash Spray System Manifold Nylon Lock Nut ¼ 20 * Lower Spray Base Assembly Hex Head Bolt ¼ -20 x5/8 ** Upper Spray Base Assembly Hex Head SS Bolt Wash Spray Arm Spray Base Lock Pin Spray Arm End Plug SS Spray Base Gasket Spray Base O Ring Compression Gasket Truss Head Bolt ¼ -20 x1/ Comp. Fit.x1 MIP SS SS Washer ¼ Base Quick Release W/Nipple ** Includes Items 11,12 & 6 * Includes Items 11, 12 & Spray Arm Bearing MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 8

9 Final Rinse System Assembly Final Rinse Manifold ½ Vacuum Breaker Red Silicone Gasket (CMA- 180) 15A ½ Vacuum Brkr Kit VL Final Rinse Pipe Ass. 15B ½ Brass Bonnet ¼ -20x5/8 Hex Bolt 15C ¾ Vacuum Breaker Cap Rinse Arm SS End Plug 15D x ¼ SS Pan Head Screw Phillips ^Rinse Arm w/ Bearings (180&180UC) /8 Comp x 1/2 MIP Adapter ¼ -20 Nylon Lock Nut VL Rinse Plumbing Line ¼ SS Washer /2 90Deg Street Elbow /8 Compression Fitting Sleeve Flexible Black Hose ½ /8 SS Tubing Hose Clamp # /8" Comp X 1/2" MIP Fitting 11A /8 Compression Fitting Nut Mixing Chamber SS CMA 180UC /2m x 1/2 Barb Straight /2 Tee F x F x F Brass (Plated) /2" Male Plug Brass /8 Male Plug Red Silicone Gasket (CMA-180) ½ S.S. Close Nipple CMA-180VL F.R. Thermometer Fitting Conduit Heat Shield MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 9

10 CMA-180 Door Handle Assembly Door Handle Door Handle Spacer (Small) Right Door Handle Support Door Handle Spacer (Large) Door Spring Extension Rod Door Handle Cap Door Spring Left Door Handle Support Door Stop ¼ -20x1/2 Hex Head Bolt Door Handle Link Door Switch Bracket (8-08) Turn Buckle Door Switch Actuator (8-08) /16 SS Washer Door Roller Switch Cotter Pin Connector Door Roller Switch ¼ -20 x ½ Hex Head screw Door Rod Spacer ¼ SS Washer AWG Switch Cord ¼ -20 Nylon Insert Lock Nut MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 10

11 Pump System Assembly Pump Motor 1 HP115/230V Pump Motor 1 HP230/460V Slip Joint Nut Gasket Small Pump Base Compression Nut (2.5) /8-16 x 34 Hex Head Bolt ¼-20 x 1/2 Hex Bolt 3A /8-16 x 1 ½ Stud ¼ SS Washer Pump Seal Kit ¼ -20 Nylon Lock Nut Pump O Ring /8 Male Plug Impeller SS *14 Assy Pump Assy Pump Cover Slip Joint Nut Friction Ring * Includes Items 1,2,3,4,5 and 6 MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 11

12 Wash Tank Heater (Triangular Flange) Heater 6kW 220V Triangular Flange Heater 6kW 480V Triangular Flange 1A Heater Thermostat Liquid Level Switch Liquid Level Switch Shield Hi-Limit Switch - Wash 250 Degrees /8 Probe Hole Plug Gasket for Triangular Flange Heater MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 12

13 Booster Tank Heater (Triangular Flange) Booster Tank Nylon Lock Nut 5/ Washer SS 5/ V 12KW Triangular Immersion Htr 480V 12 kw Triangular Immersion Htr 4A Thermostat 12KW Heater Hi-Limit Switch-Booster 250 degrees * Booster Heater Shield* Gasket for Triangular Flange Heater Complete Assembly /4 Comp x 1/4 MIP Fitting MODEL CMA-180 VL PARTS MANUAL Rev. 2.02B page 13

1.2.11. Control Box Assembly 1 1 17503.39 CMA-180 Control Box Body 17F 1 17400.07 60 Amp Terminal Block-Green 2 2 00470.10 Toggle Switch Rubber Boot 18 1 03408.55 Counter Face Mount 220V 3 1* 00409.

14 Control Box Assembly CMA-180 Control Box Body 17F Amp Terminal Block-Green Toggle Switch Rubber Boot Counter Face Mount 220V 3 1* Timer CMA Pan Head Screw 8-32 x 1/2 3A Timer Motor Lock Nut (2*) Ice Cube Relay 220V Power Switch 5 6 Ft Conduit ¾ Sealtite Keyless Lock 6 6 Ft Conduit ½ Sealtite Rocker Switch Auto Fill 7 2 Ft Conduit 3/8 Sealtite Motor Contactor 208/240V 20A St-3/4 Straight Connector Motor Contactor 30 Amp St-1/2 Straight Connector Pan Head Screw 8-31 x St-3/8 Straight Connector #10 Brass Washer Delimer Switch DPDT 15A Control Box Sponge Long Toggle Switch Momentary (Screw Terminal) 27A Control Box Sponge Short Nylon Lock Nut ** Contactor 60A 3 Pole 220V Mountain Din Rail Dip Switch Timer 230V Fuse 3A/250V Slow Blow Heater Contactor 30 Amp Pan Head Screw x 5/ Door Roller Switch Connector Terminal Block Assembly Door Roller Switch 17A Amp Terminal Block-Red Ground Block 17B Amp Terminal Block-Black Illuminated Plug 17C Amp Terminal Block-Natural Control Panel Label CMA D Amp Terminal Block-Blue Control Box Lid 17E Amp Terminal Block-Natural * Includes timer motor p/n and microswitch ** Only for the machines with booster heater Model CMA-180 VL Parts Manual Rev. 2.02B page 14

15 Heat Recovery System Control Box Transformer Box Lid Transformer Box Dip Switch Timer 230 V Ice Cube Relay 220V 12 Amp X 3/8 Truss Head Screw /16-18 Nylon Insert Lock Nut /16 SS Washer X 1/2 SS Panhead Screw ylon Insert Lock Nut Model CMA-180 VL Parts Manual Rev. 2.02B page 15

16 Heat Recovery System Control Box 480V Transformer Box Lid 180VL, 480V Fuse Clip 2-Poll, Pressure Plate Ice Cube Relay 220V Fuse 125Amp, 230V Slow Blow Transformer Box 180VL, 480V Transformer 480V-240V Fuse 1.25 Amp,230V Slow Blow Fuse Holder -Inline Dip Switch Timer 230 V /8 Truss Head Screw Model CMA-180 VL Parts Manual Rev. 2.02B page 16

17 Door Safety Interlock (DSI) Assembly x 1/2 Cone Screw Solenoid Spring DSI Cover CMA-180VL Interlock Bar Nylon Lock Nut /4-20 Nylon Lock Nut X 1 1/4 Panhead Bolt /4-20 Nut w/ Grip Washer DSI Mount /4-20 X 1/2 Hexhead Bolt x 1/2 Flat Screw Roller Door Switch Drain Ball Solenoid 240V Switch Cord 18 AWG Solenoid Stop Model CMA-180 VL Parts Manual Rev. 2.02B page 17

18 Unique Parts For CMA-180VL-T Door Guide Material Pump Cover Large Scullery Door Impeller 4-1/ Scullery Door Guide Pump Base Scullery Wrapper Pump Gasket Door Handle S Transfer Hose 1" Reinf Door Handle Link S Slip Joint Nut O Ring Door Spring Extension Rod Slip Joint Nut 11/2 x 1/ Booster Water Line Wrap Support Brkt-R Wrap Support Brkt-L Final Rinse Manifold Door Switch Bracket (8-08) " MPT x 1" Barb Brass Door Switch Actuator CMA-180T (1-10) Manifold Door Spring - Heavy Duty /2 x1-1/4 Adapter Model CMA-180 VL Parts Manual Rev. 2.02B page 18

19 Unique Parts for CMA-180T Split Door STR/COR STR/COR 1 1/ Door Safety Brkt. Left 7 3/ Large Door 2 1/ Door Safety Brkt. Right 8 1/ Wrapper 3 1/ Open Door Latch 9 6/ Door Stop 4 6/ EZ Glide Door Gide / Corner Panel Wrap 5 6/ EZ Glide Door Gide / Small Door 11 1/1 1/ Wrap Support Brkt-R Wrap Support Brkt-L Model CMA-180 VL Parts Manual Rev. 2.02B page 19

MODELS CMA-180 VL/180 VLTall PARTS MANUAL Rev 2.02A

MODELS CMA-180 VL/180 VLTall PARTS MANUAL Rev 2.02A C M A D I S H M A C H I N E S 1 2 7 0 0 K N O T T A V E N U E GARDEN GROVE, CALIFORNIA 92841 800-8 5 4-6 4 1 7 FAX 714-895-2141 www.cmadishmachines.com