Oilfield. Solids Control Cuttings Management. KES Energy Equipment Manufacturing Hebei Co., Ltd

Transcription

1 Oilfield Solids Control Cuttings Management KES Energy Equipment Manufacturing Hebei Co., Ltd

2 Company Introduction Drilling are getting tougher. But KES makes it easier by helping you solve solids control process. KES Energy Equipment Manufacturing Co., Ltd (KES Solids Control) has been focusing on mud system and solids control process technology. Our professional and aspiring team has made a number of milestones in designing complete solids control solutions for oilfield, trenchless drilling, environmental and industrial industries. As the environment issues are becaming challenges the industry facing today, KES developed the vertical cuttings dryer as part of drilling waste management system. It can reduce the liquid content of drill cuttings, therefore, lowers the drilling waste disposal cost and return valuable drilling fluids as well. We are committed to providing advanced solids control equipment and total solutions for our customers. As the most qualified Chinese partner in solids control equipment, KES continues to serve many drilling contractors and solids control service companies. Assisting by educating our clients and averting potential troubles through our experience we can help in many facets. You can be reached by , telephone, and fax. We are easily accessible and readily available. Always glad to help you in your endeavors. quality / Sincere / service / value

3 Satisfaction Guaranted KES understands every single solids control equipment or mud system has to work together with its upstream and/ or downstream flow process. Our technicians are ready to figure out your existing mud system or new project requirement carefully and recommend the most suitable models available and make customizations if necessary to our equipment. Engineers are available for onsite inspection and field service upon request.

4 Work for Industries Solids Control Oil Gas Drilling Mud Recycling Trenchless Drilling Mud Cleaning Tunnelling Boring Dredging Slurry Separation Waste Water Treatment Drilling Waste Mangement Piling & Foundation Drilling

5 Table of content ISO 9001 certificate 02 api spec q1 certificate 03 SHALE SHAKER 04 Hydrocyclones Unit 06 Mud Cleaner 07 Decanter Centrifuge 08 Vaccum degasser 09 Mud Agitator 09 Mud gas separator 10 Flare Igniter 10 Centrifugal pump 11 Jet mud mixer 11 Shear pump 12 Submersible Slurry Pump 12 vertical cuttings dryer 13 Screw conveyor 13

6 ISO 9001:2008 Certificate Service Value 02 API Q1 Registered

7 API Spec Q1 Certificate ISO 9001 Certified 03 Service Value

8 SHALE SHAKER Shale shakers are the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore drilling activities. The shaker is configured with four, three or two screen panels. Some of the shakers screens are interchangeable with Mongoose screen replacement (1165x585mm) which allows users to easily source the screen panels locally or aboard. This can reduce rig down time due to the lack or not-prompt supply of screen panels. Model KAZS112-QDZ KAZS113-AHB KAZS114-AHB KAZS114-ALD Vibration Mode Linear Motion Linear Motion Linear Motion Linear Motion Capacity (m 3 /h) Motor (kw) 2x0.75 2x1.5 2x1.72 2x1.94 Number of Screens Screen Size LxW(mm) 750x x x x1165 Screen Area G Force 7.1G 7.5G 7.5G 8.0G Vibration Amplitude (mm) Deck Angle Range +2-2~+5-2~+5-2~+5 Weir Height Weight(kg) Dimension LxWxH(mm) 1676x1689x x1893x x1893x x1893x1400 Service Value 04 API Q1 Registered

9 Shaker Features Heavy duty design and heat treatment for complete shaker deck Adjustable Linear Motion G force up to 7.5 G, meet with more application requirement. Mechanical drive shale shaker deck angle adjustment while working from -2 to 5 Wedge screen locking system for fast screen change Fit in with API shaker screen interchangeable with Mongoose frame screens. Rubber sealing system on shaker deck. Rubber covered dumping spring allows shaker a safety operation and less noise. Various feeders available for different applications: Weir Type, Header Box Feeder, and Hopper feeder. Martin Vibration Motors or Italy OLI brand vibration Motors Electric components for control panel from Brand SIEMENS or Schneider. Ball blasting and 3 layer epoxy anti-corrosion painting material of brand Kansai, Shale Shaker Screen The screens are interchangable with Mongoose PT screen. We have both composite frame and steel frame screens for option. Dimensional Drawings *All dimensions are expressed in mm. KAZS114-AHB ISO 9001 Certified 05 Service Value

10 Hydrocyclones Unit The specially designed drilling mud hydrocyclone units are primarily used for removal of sand-size and siltsize particles from returned drilling fluids. Abrasion resistance polyurethane hydrocyclones are applied to the unit. The unit can be stonealone for use or assembled above our shale shaker through pre-designed connectors. The number of desander and desilter cones is customizable according to the real conditions. Desander Cone Desilter Cone Sand size solids removal ( μm) 100% polyurethane hydrocyclone 500 gpm per cone at 75 feet of head Flexible fast connection is available for user to assemble Compact design, small footprint Silt-sized solids removal (12-74 μm) 100% polyurethane hydrocyclone 80 gpm per cone at 75 feet of head Variable size apex inserts Flexible fast connection is available for user to assemble Hydrocyclone assembly The standalone desander/desilter hydrocyclone unit can be assembled above linear motion shale shaker to recycle the useful drilling fluids from hydrocyclone underflow screening by fine mesh screens. The number of the cones is customizable as per the mud flow capacity. Please contact us to make a proposal tailored to your project. Service Value 06 API Q1 Registered

11 Mud Cleaner Mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays drilling contractors. It is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost. Model KAZJ113-1S8N KAZJ113-2S12N KAZJ114-2S12N KAZJ114-3S16N Capacity (m 3 /h) Desander Cone Size (inch) 10" 10" 10" 10" Number of desnader cone (pcs) Desilter Cone Size (inch) 4" 4" 4" 4" Number of desilter cone (pcs) Working Pressure (Mpa) Bottom Shaker KAZS113 KAZS113 KAZS114 KAZS114 Weight (kg) Dimension LxWxH(mm) 2045x1893x x1893x x1893x x1893x2200 Dimensional Drawings *All dimensions are expressed in mm. KAZJ114-3S16N ISO 9001 Certified Service Quality Value Sincere Service Value

12 Decanter Centrifuge The purpose designed drilling mud decanter centrifgue is used to separate fine solids particles from returned drilling mud. It plays an important role in maintaining drilling mud property by the means of fine solids removal, mud density and viscosity control, barite recovery etc. The decanter is a device, which employs a high rotational speed to separate components of different densities. Oildfield decanter centrifuge is the fourth phase solids control equipment if the drilling formation requires fine soilds sparation. It is normally located on the mud process tank following mud cleaner or desilter. The purpose of using decanter centifuge to separate the solid particles of 2-7microns from the drilling fluids. According to different speed, we have middle speed decanter centrifuges, high speed decanter centrifuges and high speed variable frequency decanter centrifuge. Model KALW363BG KALW363BG-VFD KALW452 Bowl Diameter (mm) Bowl Length (mm) Max Capacity (m³/h) Effective Capacity (m³/h) Max Bowl Speed (RPM) Typical Bowl Speed (RPM) Max G Force Typical G Force Cut Point (Microns) Differential Speed (RPM) Gearbox Torch (N.M) Gearbox Ratio 57:1 57:1 57:1 Main Motor (Kw) Back Drive Motor (Kw) N/A Recommend Pump (Kw) Features The decanter bowl is made of duplex stainless steel It combines the favorable qualities of a ferritic alloy which allows it stress corrosion cracking resistance and high strength. The screw is covered with replaceable Tungsten Carbide Tiles. It dramatically increases the service life of the screw due to a high level of wear resistance and toughness. The inlet ports on the screw and the solids discharge ports are protected by ceramics or tungsten carbide material. Adjustable wires to control liquid level within the decanter bowl and thus conveniently reflect the liquid content on solids discharge. Heavy duty SKF bearings ensure the equipment stable operation, and less maintenance time. Top rated explosion proof motors with approvals of IEC Ex, ATEX, UL for option for hazardous area, wired with 460V / 60Hz, 380V / 50Hz. Customization is acceptable. Siemens, schneider and ABB electrical components is used. Service Value 08 API Q1 Registered

13 Vaccum degasser Vaccum Degasser is used to remove undired gas from the drilling mud since the invading gases may impact mud properties, cause safety risks and affect the lifespan of down steam equipment. It is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. In the meanwhile, oilfield vacuum degaser can be used as a heavy-power agitator. Model KAZCQ270 KAZCQ360 Tank Dia (mm) Capacity (m³/h) Vacuum Degree (Mpa) ~ ~ Efficiency (%) 95% 95% Main Power (Kw) 22(30HP) 37(55HP) Rotation Speed (RPM) Weight (Kg) Dimension L W H (mm) Mud Agitator A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids. Model Motor (Kw) Impeller Dia (mm) Number of Impeller (ea) Weight (Kg) Dimension (mm) KAJBQ x565x514 KAJBQ x675x631 KAJBQ x717x647 KAJBQ075S x717x647 KAJBQ x770x707 KAJBQ110S x770x707 KAJBQ x770x707 KAJBQ150S x770x707 KAJBQ185S x890x753 KAJBQ220S x890x753 Note: 1. The rotational speed is 60rpm/50Hz and 72rpm/60Hz 2. Gear Ratio is 25:1 3. The shaft length is cusomized to mud tank dimension. ISO 9001 Certified 09 Service Value

14 Mud gas separator Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates large volume of free gas within the drilling fluid. If there is a "KICK" situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare. A "KICK" situation happens when the annular hydrostatic pressure in a drilling well temporarily (and usually relatively suddenly) falls below that of the formation, or pore, pressure in a permeable section downhole, and before control of the situation is lost. Model ZAZYQ1000 Tank Dia (mm) 1000 Capacity (m³/h) Inlet (Inch) 4 Outlet (Inch) 10 Ventline (Inch) 8 Weight (Kg) 2234 DimensionLxWxH (mm) Customization Available in varying sizes and lengths, accommodating any volume of fluid with high concentrations of gas. Flare Igniter Flare Igniter is used for connecting the gas discharge line of Mud Gas Separator, which fire the dangerous gas from the drilling mud like H2S.KES Flare Igniters is electrical power charged. The upper part of the flare ignition system is stainless steel, and it is designed for rain proof in the oilfield. The major components for the electrics are from SIEMENS or Schneider. KES flare device is remote controlled. As a matured product it has been extensively used in petroleum drilling engineering. KES flare ignition devices can be put in the moment of spray, timely, accurate location spray pipe from the set off export toxic flammable gas, eliminate gas pollution to the environment and human and animal damage. It optimises HSE performance and available in common power supply configurations to meet all applicable global electrical standards. Model KAYD200A Main body Diameter (Inch) 8 Charging Power (V) 100V-240V 50/60Hz Ignition Voltage (Kv) 16 Ignition Media LNG Weight (Kg) 520 Dimension LxWxH (mm) 650x1231x3210 Features Remote controlled Environmental friendly Easy and simple operation Service Value 10 API Q1 Registered

15 Centrifugal pump Centrifugal pump is designed and engineered to handle abrasive, viscous and corrosive drilling fluids or industrial slurry applications. KES supplies a range of standard oilfield and drilling industry centrifugal pump packages. Special abrasion and corrosion resistant pumps are available. Model Flow Lift Motor Speed Impeller Weight Dimension (m³/h) gpm m Kw HP rpm Inch Kg mm KASB8 6-14J Hz x650x1017 KASB8 6-12J Hz x650x1017 KASB8 6-13J Hz x650x957 KASB8 6-11J Hz x650x957 KASB6 5-13J Hz x558x858 KASB6 5-10J Hz x558x858 KASB6 5-12J Hz x558x858 KASB J Hz x558x858 KASB5 4-13J Hz x568x805 KASB5 4-11J Hz x568x805 KASB5 4-12J Hz x568x800 KASB5 4-10J Hz x568x800 KASB4 3-13J Hz x505x800 KASB4 3-12J Hz x505x800 KASB4 3-12J Hz x505x755 KASB4 3-10J Hz x505x755 KASB4 3-11J Hz x505x755 KASB J Hz x505x755 Jet mud mixer Jet mud mixer is used to change the drilling fluid or mud density, viscosity by adding and mixing bentonite ect. additives. Connected by manifold valve, jet mud mixer is composed of centrifugal pump, jet mud hopper and mixer. Model Flow (m³/h) Pressure (Mpa) Motor (Kw) Inlet (Inch) Outlet (Inch) Weight (Kg) Dimension LxWxH(mm) KASL (100HP) x1840x1150 KASL (75HP) x1840x1100 KASL (60HP) x1840x1135 KASL (50HP) x1840x1135 KASL (40HP) x1840x1100 KASL (30HP) x1540x1000 KASL (25HP) x1540x1030 KASL (20HP) x1540x1030 KASL (15HP) x1540x1030 ISO 9001 Certified 11 Service Value

16 Shear pump Shear pump provides users with new equipment for quick preparation and handling of the mud, to meet user requirements for the preparation of high-performance mud. Under the intense competition in the drilling market, greatly reducing the mud preparation time, undoubtedly will bring enterprises good economic benefits. KES shear pump is specially used to shear polymer and clay. It has been proved to be efficient equipment.in mud system, polymers and clays should be sufficiently sheared and then flow into tank system thus maintain or improve drilling fluid property. It can reduce drilling fluid shearing ratio speed, improve gel strength. Model KAJQB6x5-550 KAJQB6x5-370 Flow(m³/h) Lift(M) Motor(Kw) Speed(RPM) Weight(Kg) DimensionLxWxH(mm) 1327x970x x970x800 Features High speed mixing and shearing Jet shearing The shaft seal is more reliable Submersible Slurry Pump Submersible slurry pump is with structure of vertical single stage and single suction system overhung centrifugal pump, it is made of abrasion-resistant alloy, it can transfer medium with high concentration particle. The normal submersible length is 1.3m/1.5m,customized length is available. There is no bearing and Gland Seal between impeller and pump body, so the slurry pump is maintenance-free and high temperature resistance, the slurry pump is the ideal centrifugal pump for feeding to decanter centrifuge, and feeding from mud pit for to the shale shakers on the mud system, it can also be used as feeding pump for desander and desilter. Model Flow (m³/h) Lift (m) Motor (Kw) Outlet (Inch) Weight (Kg) Dimension LxWxH(mm) KA50YZ KA50YZ KA80YZ KA80YZ KA100YZ100-30A KA100YZ KA100YZ160-38B KA150YZ250-40B KA150YZ250-40A Service Value 12 API Q1 Registered

17 vertical cuttings dryer The vertical cuttings dryer is aimed to reduce the liquid content of drill cuttings which is safe to discharge to the environment or as preparation for bio-remediation. The typical discharge criteria is expressed as Oil on Cuttings (OOC) or Retained Oil on Cuttings (ROC). The criteria may be set at a local/national level by economical or legislative requirements. By using the cuttings drying system, the drilling cuttings disposal cost will dramatically reduced. Model KASG930 KASG930-VFD General Feed Capacity (m³/h) (m³/h) G Force 400 G s (max) 400 G s (max) Screen Basket Diameter (max) 930 mm 930 mm Screen Opening mm mm Rotation Speed 900 rpm rpm Air Knife Input Pressure 0.69 Mpa 0.69 Mpa Air Knife Input Capacity 1.8 m³/m 1.8 m³/m Electrical Main Motor Power 55 Kw 55 Kw Oil Pump Power 0.55 Kw 0.55 Kw Flushing Pump Power 3 Kw 3 Kw Explosion-proof Marking ExdIIBt4/IECEX/A-TEX ExdIIBt4/IECEX/A-TEX Screw conveyor KALX screw conveyor is commonly used for transferring the drill cuttings off the solids control equipment to cuttings dryer. The unit is assembled with 12-inch-long segments, which allow the wearing segment to be replaced by the new one instead of the complete auger. The length and diameter is customizable according to the site layout. Model Screw Dia (Inch) Screw Length (Ft) Capacity (Ton/Hour) Motor (Kw) Speed (RPM) Weight (Kg) Dimension LxWxH(mm) KALX KALX KALX KALX KALX KALX KALX KALX KALX ISO 9001 Certified 13 Service Value

18 Solids control KES Energy Equipment Manufacturing Hebei Co., Ltd Tel: Fax: Web: Add: Shuangjiu, Dachang, Langfang City, Hebei, 2015 hi technology Group. All rights reserved.