REALISING POTENTIAL in SOLUTIONS FOR DRILLING WASTE MANAGEMENT

Transcription

1 REALISING POTENTIAL in SOLUTIONS FOR DRILLING WASTE MANAGEMENT

2 ABOUT SCOMI OILTOOLS Scomi Oiltools is one of the world s leading providers of innovative and state-of-the-art drilling waste management solutions and services, featuring a highly qualified team of over 2,500 engineers and professionals, a combined experience of over 60 years, spread over 46 locations in 26 countries, and round-the-clock technical support to serve the oil and gas industry worldwide. Scomi Oiltools offers a comprehensive range of Solids Control, Containment, Handling, Treatment and Disposal solutions together with associated engineering and management services, which are custom-developed to your requirements. Scomi Oiltools has a long track record of client satisfaction dating back to 1963, when the company was founded. Our client base includes major oil and gas operators and drilling contractors, all of whom are becoming increasingly concerned with environmental issues. Whatever the requirement, small or large, Scomi Oiltools will provide the most cost-effective and process-efficient solution utilising the latest technology and experienced personnel. At Scomi Oiltools, it is our ultimate goal to help you recognise and realise your vast potential. Thereby optimising your productivity and catalysing your businesses to new levels of performance. Scomi Oiltools Realising Potential. OUR STRATEGY Scomi Oiltools Drilling Waste Management Services reduce the waste generated during drilling activities to acceptable environmental levels. Our waste management services are based on our Waste Management Hierarchy which governs the way we deal with solids control and waste disposal, in all of our drilling activities worldwide. In its basic form, this hierarchy is divided into four levels: reduction at source recycling treatment disposal To ensure that these steps are adhered to, accurate planning, which takes into account both environmental protection as well as cost-effectiveness, is imperative. This involves studies to review both the project and the disposal criteria. Ultimately, the methods employed follow the Best Practicable Environmental Option (BPEO) and Best Available Technology Not Entailing Excessive Cost (BATNEEC) practices. Installation, Operation and Maintenance Scomi Oiltools has highly skilled staff to ensure that our equipment is correctly installed, fully operational and wellmaintained. Our employees are on-call worldwide, 24 hours a day, everyday and are trained to provide support at a moment s notice. In addition, our company carries comprehensive spares in numerous stocking locations to ensure minimum disruption or down-time to our clients operations arising from any technical incidents. Project Management In order to achieve specific objectives within a specified timescale and budget, Scomi Oiltools has developed a clear and concise Drilling Waste Management Programme. This programme, which is available to clients as a whole or in parts (according to clients needs), enables us to: identify waste streams, discern performance indicators and offer the best, cost-effective technical solutions and resources available. determine the best methods for safe and healthy operational practice and management controls. provide our clients with a report on specific performance data that includes recommendations for future improvements.

3 Drilling Waste Management Solutions SOLIDS CONTROL SCM-PrimaG 4P Linear Motion Shale Shaker SCM-Ellipse 4P Shale Shaker SCM-Extra Life Shaker Screens SCM-VDG 1000 Vacuum Degasser SCM-VDG 1200 Vacuum Degasser SCM-A600 Atmospheric Degasser SCM-Desander SCM-Desilter SCM-PrimaG 4P Mud Cleaner SCM-4800 VFD Decanter Centrifuge SCM-5500 VFD Decanter Centrifuge SCM-CF2564 VFD Decanter Centrifuge SCM-Mud Cooler SCM-Centrifugal Pump SCM-Agitator Standard SCM-Agitator HELH CONTAINMENT AND HANDLING SCM-Rig Vac TM Vacuum System SCM-Offshore Rig Vac TM Containerised Vacuum System SCM-Hippo Vacuum Unit SCM-Venturi System SCM-Screw Conveyor System SCM-Skip Filling Station SCM-Container SCM-CIP Clean In Place Tank Cleaning SCM-CIP Portable Clean In Place Tank Cleaning SCM-MSB Mixing, Shearing & Blending System SCM-CBP 800 Cuttings Blowing Pump SCM-VCCS TM Vacuum Continuous Collection System SCM-Bulk Storage System SCM-Bulk Transport TREATMENT AND DISPOSAL SCM-DCI Drilled Cuttings Injection System SCM-DCI Data Acquisition and Automation SCM-Slurrification System SCM-Extractor Cuttings Dryer SCM-CEC TM Chemically Enhanced Centrifugation SCM-Cartridge Filtration Unit SCM-VPL DE Vertical Pressure Leave SCM-Hammer Mill Thermal Treatment SCM-Drill Cuttings Bioremediation SCM-Disposal SCOMI Oiltools

4 SCM-PrimaG 4P Linear Motion Shale Shaker Efficient vibration isolation; excellent flow and solids handling capabilities whilst delivering drill solids with low OOC%.

5 Solids control SCM-PrimaG 4P Linear Motion Shale Shaker (Available with 3 Panels) High G force linear motion shaker with 7.3 g s of vibrational force. Large screening area of 30 ft 2 (2.79 m 2 ). Small equipment footprint. Durable polyutherane wedge blocks hold screens securely in place. Baskets are fully seal welded and stress relieved. 2 layers of powder coat. 1 st layer is baked-on, zinc-rich epoxy for corrosion resistance and abrasion resistance final coat. SCM shakers are engineered to minimise screen wear. Large screening area and high G force. Produces a performance rating of 210 ft 2 g (19.5 m 2 g). Vibrators are equipped with long-life bearings producing less noise and can be used with a variable frequency drive in ordinary and hazardous atmospheres. Efficient vibration isolation, hence a quiet machine during operation. Seal welded baskets reduce corrosion and increase machine life. Minimal maintenance required. SCM-Ellipse 4P Shale Shaker (Available with 3 Panels) Progressive elliptical motion shaker with 6.25 g s of vibrational force. Large screening area of 30 ft² (2.79 m²). Small equipment footprint. Durable polyurethane wedge blocks hold screens securely in place. Baskets are fully seal welded and stress relieved. 2 layers of powder coat. 1 st layer is baked-on, zinc-rich epoxy for corrosion resistance and abrasion resistance final coat. SCM shakers are engineered to minimise screen wear. Large screening area. Low weir height. Efficient vibration isolation, hence a quiet machine during operation. Seal welded baskets reduce corrosion and increase machine life. Minimal maintenance required. SCM-Extra Life Shaker Screens Triple-layered sandwich construction. Simple perforation pattern. Bonded to perforated panel. Rugged structural support. Available in EL screen cloth. API RP 13C (ISO 13501) compliant. Ability to handle high flow-rates. Longer screen life. Cut point integrity. Minimal screen blinding. SCM-VDG 1000 Vacuum Degasser 5 hp (3.73 kw) TEXP electric motor with starter and fan guard. Processing capacity of 1000 gpm (3785 lpm). Up to 29 Hg performance for viscous fluids. 14,075 in 2 (9.08 m 2 ) of baffle surface area. Epoxy-coated internal surfaces for corrosion resistance. Skid-mounted unit. Low-maintenance float assembly. Fail-safe overflow valve. Easy access to baffles and float switch. Compact design for easy installation. Minimal moving parts for reliable operation. SCOMI Oiltools

6 Solids control SCM-VDG 1200 Vacuum Degasser 5 hp (3.73 kw) TEXP electric motor with starter and fan guard. Processing capacity of 1200 gpm (4542 lpm). Up to 29 Hg performance for viscous fluids. 18,768 in 2 (12.1 m 2 ) of baffle surface area. Epoxy-coated internal surfaces for corrosion resistance. Skid-mounted unit. Low-maintenance float assembly. Fail-safe overflow valve. Easy access to baffles and float switch. Compact design for easy installation. Minimal moving parts for reliable operation. SCM-A600 Atmospheric Degasser 10 hp (7.5 kw) TEXP 1750 rpm electric motor with starter and fan guard. Processing capacity of 600 gpm (2270 lpm) with 16 ppg (1.92 sg) drilling fluid. Adjustable mounting bar (15 ). High-efficiency impeller design. Rugged and compact design. No cleaning required. External surfaces protected by industrial grade polyurethane. Epoxy-coated internal surfaces for corrosion resistance. Compact design for easy installation. Minimal maintenance required. SCM-Desander Available in 2 cones 1000 gpm / 3785 lpm and 3 cones 1500 gpm / 5678 lpm configurations. Removal of sand-sized particles ( microns). Adjustable apex. Rugged polyurethane construction. High resistance to heat and abrasion. Optional ceramic insert available to prolong the useful life of the cone. Easy to operate and maintain. Economical addition to the solids control system.

7 SCM-Desilter Available in various inline or round configurations (8, 12, 16 & 20 cones models) with processing rates of up to 1200 gpm (4542 lpm). Removal of silt-sized particles (12 74 microns). Adjustable apex. Rugged polyurethane construction. High resistance to heat and abrasion. Optional ceramic insert available to prolong the useful life of the cone. Easy to operate and maintain. Economical addition to the solids control system. SCM-PrimaG 4P Mud Cleaner (Available with 3 Panels) Linear Motion Shaker with 7.3 g s of vibrational force. Large screening area of 30 ft² (2.79 m²). Small equipment footprint. Durable polyurethane wedge blocks hold screens securely in place. Cones constructed from rugged polyurethane. Baskets are fully seal welded and stress relieved. 2 layers of powder coat. 1 st layer is baked-on, zinc-rich epoxy for corrosion resistance and abrasion resistance final coat. SCM shakers are engineered to minimise screen wear. Large screening area. Low weir height. Efficient vibration isolation, hence a quiet machine during operation. Seal welded baskets reduce corrosion and increase machine life. Minimal maintenance required. SCM-4800 VFD Decanter Centrifuge (Available with GBD Gear Box Drive) Stainless steel rotating assembly. Replaceable plows to increase service life. Tungsten carbide scroll inserts for reduced maintenance costs and improved solids conveyance. Hard-faced solids discharge ports. Rugged construction and oilfield skid for the toughest environments. Adjustable effluent ports for increased solids removal performance. Variable frequency bowl and conveyor drives designed for infinite speed configurations. Runs efficiently at high speeds for long periods of time for efficient solids separation. Ideal for processing un-weighted or weighted drilling fluids. Effective for high-speed, low-gravity solids separation or for low-speed, high-gravity solids recovery. Torque overload protection shuts down feed pump to reduce packing off. SCOMI Oiltools

8 Solids control SCM-5500 VFD Decanter Centrifuge (Available with GBD Gear Box Drive) Stainless steel rotating assembly. Replaceable wear inserts and plows to increase service life. Tungsten carbide scroll inserts for reduced maintenance costs and improved solids conveyance. Rugged construction and oilfield skid for the toughest environments. Adjustable effluent ports for increased solids removal performance. Variable frequency bowl and conveyor drives designed for infinite speed configurations. Runs efficiently at high speeds for long periods of time for efficient solids separation. Ideal for processing un-weighted or weighted drilling fluids. Effective for high-speed, low-gravity solids separation or for low-speed, high-gravity solids recovery. Torque overload protection shuts down feed pump to reduce packing off. Vibration limit switches for increased safety. SCM-CF2564 VFD Decanter Centrifuge Carbon steel rotating assembly. Replaceable plows to increase service life. Tungsten carbide scroll inserts for reduced maintenance costs and improved solids conveyance. Hard-faced solids discharge ports. Rugged construction and oilfield skid for the toughest environments. Adjustable effluent ports for increased solids removal performance. Variable frequency bowl and conveyor drives designed for infinite speed configurations. Runs efficiently at high speeds for long periods of time for efficient solids separation. Ideal for processing un-weighted or weighted drilling fluids. Effective for high-speed, low-gravity solids separation or for low-speed, high-gravity solids recovery. Torque overload protection shuts down feed pump to reduce packing off. Vibration limit switches for increased safety. SCM-Mud Cooler Oilfield proven technology titanium plate type heat exchangers. Robust construction the plate heat exchangers are manufactured from highquality stainless steel and / or titanium alloy. Compact dual skid design. Reliably in the oilfield for many years. Easier installation of the mud cooler system, or tailored to suit individual rig layouts. Lowers the circulation temperature in deep, high-temperature wells and helps to lower mud costs. Reduces potential operational problems with bits, motors and downhole tools. Maintains the circulating temperatures below formation temperature which helps to maximise hole stability.

9 SCM-Centrifugal Pump Full and semi-open impellers. Stainless steel casing nuts. Inboard bearings consisting of high-quality double row angular contact ball bearings or cylindrical roller bearings. Outboard bearings consisting of two highquality single row angular contact ball bearings. Replaceable wear pads. Each skid-mounted pump package is designed to ensure job site ease of maintenance and serviceability. Mechanical seals that combine tungsten carbide and Viton bellows to extend seal life. SCM-Agitator Standard Helical bevel gearing housed in rugged castiron gearbox. Each helical bevel gear stage is 98% efficient (13% more efficient than a typical worm gear). Lower seal arranged to accommodate grease pocket and create four-tier gearing protection. Lower bearing always stays in contact with uncontaminated lubricant. External oil sight glass is provided, so oil level can be checked at a glance. Homeostatic internal pressure is maintained by vent plugs in the gearbox to prevent pressure build-up that could blow out an oil seal. Lower bearing can be maintained from the top of the tank to eliminate need for in-tank inspections. SCM-Agitator HELH Custom designed for specific requirement. High-efficiency, low-horsepower design. Shafting is straightened to tight tolerances for long seal life and smooth operation. The high-efficiency HE-3 impeller typically used in oilfield applications is fabricated from heavier material than normal and features an axial flow impeller. The gear box is specifically engineered for agitators. Lower horsepower requirement and running costs. Lower installation costs due to less number of agitators. Engineered for mixing oilfield viscous fluids for deep tank applications in excess of 30 ft (9.1 m) utilising a single agitator. Internal weir / dam to eliminate risk of leaks into mud pits, if seal breaks. Improved efficiency and longer gear box life due to structure of agitator. SCOMI Oiltools

10 CONTAINMENT AND HANDLING SCM-Rig Vac TM Vacuum System A collection and discharge system for drilling fluids. Cleans out sumps, drilled cuttings containers and ditches. Minimises safety incidents from spillages. Reclaims drilling fluids from drill floor, shaker house and mud pits. SCM-Offshore Rig Vac TM Containerised Vacuum System DNV approved container. Sound attenuation. 50 hp or 100 hp. Simple installation. Minimises safety incidents from spillages. Reclaims drilling fluids from drill floor, shaker house and mud pits. SCM-Hippo Vacuum Unit Oilfield proven technology. Anti-static construction with all parts constructed from anti-static or conductive materials. Compact skid design. Quick hook up with only the rig air supply, suction, and discharge lines connected to operate the unit. Reliable equipment in the oilfield. No build-up of static electricity. Flexible installation with the compact skid design. The Hippo vacuum unit can be installed almost anywhere onboard. Improves safety in workplace environment by allowing quick and easy removal of spillages. SCM-Venturi System Drill cuttings collection from solids control equipment. Used for drilled cuttings injection, slurrification or bulk handling operations. Can transport cuttings long distances. Minimal operating intervention.

11 SCM-Screw Conveyor System Continuous collection and discharge of drill cuttings from solids control equipment. Efficient transfer of drill cuttings to containers or barge. Low-power requirement. Continuous discharge. Minimal operator intervention. SCM-Skip Filling Station Available with either 2, 3, or 4 bays for cuttings skips. Discharge from auger to cuttings skip, easily controlled with use of knife gates. Efficient transfer of drill cuttings to containers. Efficient continuous flow of cuttings to cuttings skip. SCM-Container Containment of drilling waste for onward transportation to treatment or disposal site. Sealed containers reduce risk of spillage. Stackable design. SCM-CIP Clean In Place Tank Cleaning Wash water supplied at 10 bar and 100 US gpm. Degreasing agent improves the cleaning and reduces the cleaning time. Tank cleaning head provides up to 360 programmable impact coverage to the walls. Wash water is re-circulated back to the buffer tank minimising waste volumes. Hoses contain embedded wire to avoid electrostatic issues. No man entry required reducing potential safety risk. Permit time is reduced. Pit cleaning times are reduced compared to man entry methods. Degreasing chemical is re-circulated minimising waste volumes for disposal. Short installation time. Permanent automatic installations can be completed. SCOMI Oiltools

12 CONTAINMENT AND HANDLING SCM-CIP Portable Clean In Place Tank Cleaning Dual pump skid providing 400 gpm wash water at 225 psi (16 bar) or single pump skid providing 200 gpm of wash water at 225 psi (16 bar). Dual pump skid has capability to run 4 nozzles (clean multiple tanks at once). Process time: mins per tank (depends on tank geometry and solids build-up) bbls of wash solution storage capacity. Clean pipe manifolds. Portable or permanent automated systems available. Fully automated option. Re-circulation of wash water back to storage tanks. Environmentally friendly wash solutions. No man entry to mud tanks. Reduce non-productive rig time. All chemicals used are environmentally safe. SCM-MSB Mixing, Shearing & Blending System Integrated mixing, shearing and blending system. High-rate bentonite and barite mixing. High-turbulence polymer shearing. Low-turbulence lubricant / inhibitor blending. Modular system can be supplied in different variants to suit client requirements. Single power source due to unique manifold design. SCM-CBP 800 Cuttings Blowing Pump (Available in CBP 60) No moving parts in contact with product. Will convey slurries, sludges, and solids. Conveying system is fully enclosed. Flexible installation to suit rig layout. High-containment capacity, in excess of 40 tons per hour (based on SG 2.0). Allows the cuttings to be pumped straight to a boat / barge or bulk storage tanks / containers on the rig. Exposure to drill cuttings significantly reduced. Crane lifts are minimised, improving offshore safety.

13 SCM-VCCS TM Vacuum Continuous Collection System High velocity airspeed (approx. 280 ft/sec) capable of conveying both wet and dry materials. The primary air mover provides a vacuum source up to 15 Hg and operates below 85 Db. Continuous vacuum collection and dischargepossible due to the system capacity to isolate and / or operate into one or two DWC s. Collection into DWC s in remote locations interconnecting hoses between the VCCS and DWC s allow this. SCM-Bulk Storage System Reduce the number of lifts necessary. Industry leading reduced discharge time empty multiple tanks at once, variable discharge rates, 21 cfm (35 m³/hr per tank), less complex discharge system. Reduced height (10 ft tank) boat stability. Automated system available for increased operability data acquisition. Various size options available to suit application. Can handle dry and wet cuttings and slurries. SCM-Bulk Transport 18 bulk tanks give a boat capacity of approx. 352 metric tons (352,000 kg). Cuttings conveyed pneumatically at 150 psi in conjunction with CBP 800. No moving parts. Maintenance in bulk tanks and CBP 800 reduced. Has the ability to handle true solids up to 75 mm. CBP 800 has automated control system and pressure relief valves for protection of personnel and equipment. Fast boat installation (done in hours). All components designed to DNV and all electrical components are ATEX approved. Bulk tank support frames can be configured to suit most supply vessels. Cuttings can be conveyed over long distance (150 ft vertical and over 500 ft horizontal). SCOMI Oiltools

14 TREATMENT AND DISPOSAL SCM-DCI Drilled Cuttings Injection System Slurrification of drilling waste and injection into suitable sub-surface stratum. System grinds and classifies cuttings. Fluid is added together with viscosifiers (when required) prior to injection. In-situ option for treatment and disposal of drilling waste. Is a relatively inexpensive process. SCM-DCI Data Acquisition and Automation High-pressure gauges to measure injection pressure at the annulus and injection pump. Digital viscometer to measure viscosity while building injection slurry. Mass flow metre measures flow rate, volume and density for slurry injected. Programmable Logic Control (PLC) controlled slurry unit to semi automate the slurry unit. Increased data collection and automated daily reporting. PLC operates the slurry skid reducing the chance of error and improving efficiency. Unit operated from one central control panel. Reduced down time. Ease of operation. SCM-Slurrification System Slurrification of drill cuttings for injection, dispersal to seabed or bulk transfer to shore. Can disperse cuttings away from subsea Blowout Preventers (BOP) and / or templates. Automated versions available. SCM-Extractor Cuttings Dryer Can be used for all drilling wastes. Horizontal basket easier access for feed and maintenance. Scroll internal scroll controls solids retention time. Screen proprietary, conical screen design minimises bridging and blinding while providing enhanced tolerance of lostcirculation material. Lower operator intervention ease of access and maintenance allows for superior up time. Ease of maintenance conical screen can be cleaned without disassembly of the dryer. Footprint a more compact unit than competing designs. SCM-CEC TM Chemically Enhanced Centrifugation Chemical treatment of drilling fluids to remove ultrafine particles. Coagulation and flocculation techniques utilised to bring ultrafine particles together for subsequent removal from fluid by decanting centrifuge. Recovered water can be recycled to rig thereby minimising water requirements for drilling fluid and cement.

15 SCM-Cartridge Filtration Unit 64 x 40 cartridge capability. Spring assisted opening for one man operation. Pressure differential gauge. Stackable skid design. All manifolding SS308 stainless steel. Rapid cartridge change-outs. Manifold for series or parallel flow. Cartridge stand-offs to avoid dirty fluid contamination during cartridge change-outs. SCM-VPL DE Vertical Pressure Leave Plate and frame type. Removes 90 98% of solids load from fluid. Hydraulically driven, air operated. Stackable skid design bbls (brine)/min throughput (400 sq ft unit). All manifolding SS308 stainless steel. High efficiency minimises cartridge use and maximises cut-point efficiency. Cleaning takes 20 minutes after filtration cycle. SCM-Hammer Mill Thermal Treatment An efficient method of thermally treating drill cuttings contaminated with oil-based mud. Oil is recycled to the drilling fluid system or can be used as a fuel. Treated solids can be used as landfill liner or road-fill. SCM-Drill Cuttings Bioremediation Many types of bacteria exist which allows for a variable bio-system. System uses naturally occurring bacteria / fungi. System is relatively simple and safe to manage. Relatively low-cost treatment. Useful by-product. No delays due to equipment down-time. SCM-Disposal Where possible, Scomi Oiltools will always eliminate the need for disposal by seeking out a local market for any by-products. In instances where this is not possible, disposal to a landfill site will be considered. SCOMI Oiltools

16 Disclaimer Although the information in this document is presented in good faith and believed to be correct, Scomi Oiltools makes no representations or warranties as to the completeness or accuracy of the information. Information is supplied on the condition that the persons receiving the same will make their own determination as to its suitability for their purposes prior to use. In no event will Scomi Oiltools be responsible for damages of any nature whatsoever resulting from the use of or reliance upon information from this document or the products to which the information refers. Scomi Oiltools does not warrant the accuracy or timeliness of the information in this document and has no liability for any errors or omissions in the information. This document is provided on an as is basis. No representations or warranties, either expressed or implied, of merchantability, fitness for a particular purpose or of any other nature are made hereunder with respect to the information set out herein or the products to which the information refers. Copyright 2012 Scomi Oiltools Bermuda Limited. All Rights Reserved. Asia T F E kl.sales@my.scomioiltools.com Americas T F E houston.sales@us.scomioiltools.com Middle East T F E dubai.sales@ae.scomioiltools.com West Africa T F E nigeria.sales@my.scomioiltools.com Printed on environmentally friendly paper BRCDWMS-Rev1012