SX SOLIDS PUMPS VOLUME ONE ISSUED MARCH 2015 SX SOLIDS PUMPS 1

Transcription

1 SX SOLIDS PUMPS VOLUME ONE ISSUED MARCH 2015 SX SOLIDS PUMPS 1

2 2 SX SOLIDS PUMPS

3 SX SOLIDS PUMPS VOLUME ONE ISSUED MARCH 2015 SX SOLIDS PUMPS 1

4 SX SOLIDS PUMPS PNEUMATIC CONVEYING UNITS Air operated solids slurry pumps. Ultra tough pumping units capable of transferring any flowable material across a wide range of agricultural, industrial, municipal, mining, oil gas applications. SX SOLIDS PUMPS Southern Cross SX Solids Pumps are Pneumatic conveying units which are capable of transferring up to 60m 3 /hour of any flowable material with solids sizes up to 80% of the diameter of inlet. SX Solids Pumps are not a competitor for conventional pumps, they come into their own when traditional pumps fail due to the high solids nature of the material being conveyed. SX Solids Pumps are self priming are fully sealed with zero discharge, allowing for the safe transfer of hazardous materials for environmental compliance. SX Solids Pumps are 100% air operated, relying on compressed air to create a vacuum high airflow allowing the recovery of material up to 25 metres (82ft) discharge up it more to 1000 than 1000 metres metres (3280ft) (3280ft) horizontally. horizontally. With no rotating parts no moving parts in contact with the pumped material, they are not susceptible to clogging wear that occurs in centrifugal submersible pumps. They do not suffer from cavitation can be run dry indefinitely with no overheating or damage. COMPACT, LIGHTWEIGHT & MOBILE SX Solids Pumps are designed to be be easily easily transported quickly quickly deployed deployed where where when required. when required. Units are Units fitted are with lightweight wheels or skid fitted mounted with for simple either on-site wheels mobility or skid mounted for deployment. simple on-site mobility deployment. Units are supplied with protective covers for operating controls valves. They can also be fitted with roll cages enclosures to provide additional protection durability. SIMPLE OPERATION With easy access to air supply suction discharge pipelines, SX Solids Pump units can be deployed in less than 10 minutes. Deployment is a simple process involving the connection of suction discharge pipes (camlock, victaulic or BSP), air hoses then turning on the air supply. Once running, units are controlled by simply varying the suction discharge timers to suit the material being conveyed, the distance being recovered from the transfer distance. This allows for fully automatic operation. Alternatively, units can be manually operated using a switch to control loading discharge times. INTRINSICALLY SAFE SX Solids Pumps require no electricity supply to operate have been designed to safely operate in hazardous environments. SOUTHERN CROSS SX60-V GUZZLA SOUTHERN CROSS SX110-V GLUTT N 2 SX SOLIDS PUMPS

5 hazardous There are no environments. rotating parts all moving parts are covered to prevent There entanglement are no rotating reduce parts the risk all of moving operator parts injury. covered to prevent entanglement reduce the risk of operator MAINTENANCE injury. AND SUPPORT With minimal moving parts no MAINTENANCE electricity, troubleshooting AND SUPPORT is a quick With simple minimal process. moving Parts parts are easily no electricity, replaced troubleshooting fitted using readily is a quick available simple tools. process. Parts are easily replaced fitted using readily available tools. Pentair Southern Cross provides global support for all SX Solids Pumps. Our Pentair Southern Cross provides global expert operators can provide on-site support for all SX Solids Pumps. Our demonstrations training for new expert operators can provide on-site users assist with product selection demonstrations training for new troubleshooting. users assist with product selection troubleshooting. SX Solids Pumps have been utilised all over the world to provide effective solutions for a wide range of product transfer problems including: Coal other mining slurries Thickener sludge Sump, shaft pipeline cleaning Tank drain cleaning Tailings ash pond cleaning Oil spill capture transfer Hazardous waste recovery Drilling mud cuttings Agricultural product waste Dam desilting Bentonite, s Effluent processing waste Pulp paper mill waste Tunnelling pneumatic excavation Barge, ballast tank ship cleaning Wash plant under belt cleaning SX Solids Pumps are capable of pumping any flowable material including material including liquids, liquors, liquids, slurries, mud, slimes, s, gravel, powders powders many many more. more. Where Where other other pumps pumps cannot cannot operate, SX Solids Pumps provide a simple, safe versatile solution. SX SOLIDS PUMPS 3

6 PNEUMATIC CONVEYING MATERIAL RECOVERY AND TRANSFER PURE VACUUM PUMPING SX Solids Pumps have the capability of recovering material by two modes the first being pure vacuum while the second is air conveying. As a general rule pure vacuum would be used for removing sludge from beneath liquid or for rapid liquid or slurry loading within close proximity to the machine. In this mode, the vacuum tube is totally submersed in the liquid only material (no air) transports through the line. The maximum vertical suction lift from the machine to the liquid surface cannot exceed 9.2 metres at sea level assuming water is the liquid. Horizontal suction distances would be greater. For materials of a higher density than water, these figures must be reduced accordingly. This mode is a conventional pumping technique with the material being displaced by negative pressure. However the SX Solids Pumps can transcend conventional pumping techniques by pneumatically conveying materials. PNEUMATIC CONVEYING Pneumatic conveying is a method of hling materials by utilising high velocity airflow with a pipeline. This requires sufficient air velocity to pass the material being picked up to capture it convey it through the vacuum tube to the machine. The air velocity is kept up by not fully submersing the nozzle or by allowing air to the pick-up point via a snorkel tube attached to the nozzle. The advantages of this technique are: Suction lifts up to 25 metres (82 feet)+ vertically can be achieved Materials can be liquid or dry Particle sizes of up to 80% 70% of the suction hose diameter can be conveyed Horizontal suction distances in excess maximum of 6050 metres (197 (164 feet) can be be achieved Fibrous, waxy heavy sludge can be be hled Powders solids can be hled as as well well as as wet wet materials There are also applications where a vacuum fluidizing tube should be used which combines the benefits of pure vacuum pneumatic conveyance when removal of material from beneath liquids is required where the distance exceeds the limitations of pure vacuum. 4 SX SOLIDS PUMPS

7 All SX Solids Pumps utilize high airflow airflow vacuum vacuum (up to 85kPa to ensure vacuum high at 700kPa performance. air pressure) to ensure high performance. The SX Solids Pumps are designed The to convey SX Solids recovered Pumps material are designed under to pressure convey through recovered a pipeline material or under into pressure a collection through vessel. a Alternatively, pipeline or into a deadheads collection vessel. cuttings Alternatively, carousels are deadheads available which cuttings absorb carousels dissipate are available the discharge which pressure absorb dissipate allow the the delivery discharge of material pressure under gravity allow to the a delivery confined of location material such under as a gravity conveyor to a confined belt or cuttings location skip. such as a conveyor belt or cuttings skip. Two modes of positive pressure Two discharge modes are of used positive in SX pressure Solids discharge Pumps; dense are used phase in SX Solids lean phase Pumps; pneumatic dense conveying. phase The lean later phase can pneumatic achieve vertical conveying. heads The in excess later can of 35 achieve metres (115ft) vertical heads horizontal in excess discharge of 35 metres distances (115ft) up to 1000 horizontal metres (3280ft). discharge distances of over 1000 metres (3280ft). The absence of any electrical supply in The absence of any electrical supply in SX Solids Pumps makes them useful SX Solids Pumps makes them useful in restricted or potentially hazardous in restricted or potentially hazardous areas. areas. SX280-V SX SOLIDS PUMPS 5

8 SX40 COMPOSITE SLURRY PUMP SX40 COMPOSITE SLURRY PUMP The SX40 Composite Slurry Pump is designed as a lightweight unit for the transfer of light slurries being a 100% composite vessel material allows for pumping of extremely aggressive corrosive slurry products. This lightweight feature allows the operator to easily move the unit between sites applications. Utilizing only a 60cfm air requirement allows the SX40 Composite Slurry Pump to be coupled up to smaller sized air compressors or with sites that have limited air volumes. The SX40 Composite Slurry Pump has several options available with regard to mounting, permitting it to be used in a variety of unstable surfaces. Composite fibreglass construction 100% compressed air operation Intrinsically safe Fullyautomatic Versatile No internal moving components High vacuum high airflow Recovers material from up to 30 metres (98 ft) Delivers up to 300 metres (984 ft) Pumps up to 7 m3/hr Sump cleaning Transfer of mining slurries slimes Drain desilting Effluenttransfer Hazardous waste transfer Pneumatic excavation Agricultural product waste transfer Food beverages Chemical processing TECHNICAL DATA Height cm cm (34 ) (34 ) Width cm cm (26 ) (26 ) Length135 cm cm (53 ) (53 ) Weight 32kg (71lb) Suction mm mm (3 (3 ) ) Discharge mm mm (3 ) (3 ) Air Air consumption consumption 60cfm minimum at 100psi+ 60CFM between 85psi to 115psi+ Vacuum Up to 25 Hg+ (85kPa) Vacuum Up to 25 Hg+ (85kPa) 6 SX SOLIDS PUMPS

9 SX60 PORTABLE SLURRY PUMP SX60 PORTABLE SLURRY PUMP The SX60 Guzzla Portable Slurry Pump is designed to offer the operator a one man vacuum recovery, pressure discharge unit that can recover transfer almost any flowable material. The SX60 Guzzla Portable Slurry Pump is 100% air powered operated creates up to 25 Hg (85kPa) of vacuum using 150 CFM at 85psi+. The SX60 Guzzla Portable Slurry Pump is employed around the world moving mining slimes in Mexico filter Media in South Africa, OBM in the UK piggery waste in the USA. 100% compressed air operation Intrinsically safe Fully automatic Versatile No internal moving components High vacuum high airflow Recovers material from up to 50 metres (164ft) Delivers up to 500 metres (1640ft) Pumps up to 10 m 3 /hr ( 44USGPM) Sump cleaning Transfer of mining slurries slimes Drain desilting Effluent transfer Drill cuttings OBM transfer Hazardous waste transfer Pneumatic excavation Agricultural product waste transfer TECHNICAL DATA Height 80 cm Width 70 cm Length 150 cm Weight 198 kg Air consumption 150cfm at 85psi+ Up minimum150cfm to 25 Hg+ (85kPa) at 85psi vacuum to Suction 100psi 75 mm (3 ) Discharge Up to 25 Hg+ 75 mm (85kPa) (3 ) vacuum Hles Suction 75 solids mm to (3 ) 50 mm (2 ) Also Discharge available 75 mm in 316 (3 ) stainless steel Hles solids to 50 mm (2 ) Also available in 316 stainless steel SX SOLIDS PUMPS 7

10 SX60-V PORTABLE PNEUMATIC SLURRY PUMP SX60-V PNEUMATIC SLURRY PUMP SLURRY PUMP The SX60-V Guzzla Portable Solids Slurry Pump is a one man vacuum loading, pressure discharge pump capable of recovering transferring up to 10m3/ 3 / hr (44USGPM) of almost any flowable material. The Able SX60-V to generate Guzzla up Portable to 25 Hg+ Solids of Pump vacuum generates combined up with to 25 Hg+ high airflow of vacuum which allows combined the unit with to high transfer airflow which materials allows ranging the unit from to mining transfer slurries materials oil sludge ranging through from to mining some slurries powders oil sludge grains. through to cementatious powders grains. Employed worldwide servicing farms, The mines, SX60-V drill Guzzla rigs, construction Portable Solids sites, Pump process is employed power worldwide plants servicing many farms, more. mines, drill rigs, construction sites, process power plants many more. 100% compressed air operation Intrinsically safe Versatile No internal moving components Fully automatic High vacuum high airflow Delivers up to 500 metres (1640 feet) High solids content transfer Skid mounted Also available in 316 stainless steel Spillage recovery transfer Sump cleaning desilting Tank Spillage bottoms recovery sludge transfer extraction Pneumatic Sump cleaning excavation desilting dewatering OBM Tank transfer bottoms pit sludge cleaning extraction Bentonite, Pneumatic s, excavation cement dewatering powders transfer OBM transfer pit cleaning Bentonite, s, cement powders transfer TECHNICAL DATA Height 110 cm Width cm Length cm Weight 198 kg kg Air Air consumption 150cfm minimum at 85psi+ 150CFM Up at to 85psi 25 Hg+ to 100psi (85kPa) vacuum Suction Up to 25 Hg+ inlet 75 (85kPa) mm (3 ) vacuum Discharge Suction inlet outlet mm mm (3 ) (3 ) Hles Discharge solids outlet to mm (2 ) (3 ) Also Hles available solids in to stainless mm (2 ) steel skid mounted 8 SX SOLIDS PUMPS

11 SX110-V MOBILE SLURRY/SOLIDS SLUDGE PUMP SX110-V MOBILE SLURRY/SOLID SLUDGE PUMP The SX110-V Glutt n Mobile Slurry/Solid Sludge Pump Pump delivers delivers over 25 Hg over 25 Hg of vacuum of vacuum whilst whilst generating generating high inline high convey inline convey velocities. velocities. The unit requires The unit only requires 280CFM only at 280cfm 85psi to at 100psi 85psi+ can can transfer heavy heavy sediment sludge with with a high a high solids solids content content up up to a to rate a rate of 18 of m3/hr 18 m 3 /hr (79USGPM). The SX110-V Glutt n Mobile Pump is Sludge a vacuum Pump loading is pressure a vacuum discharge loading pressure batch discharge system that batch can system recover that from can up to 50 recover metres (164ft) from up to 50 deliver metres up to (164ft) 1000 metres deliver (3280ft) in excess whilst of remaining 500 metres a one (1640ft) man or fully whilst automatic remaining operation. a one man or fully automatic operation. The SX110-V s 100 mm inlet outlet The SX110-V s 100 mm inlet outlet along with its conical tank design make along with its conical tank design make it a formidable tool for the removal it a formidable tool for the removal of aggregate mud slimes behind of aggregate mud slimes behind todays tunnel boring machines or todays tunnel boring machines or continuous mining machines. continuous mining machines. Employed worldwide in the offshore drilling industry the SX110-V Pump Glutt n is Mobile ideal Sludge for the Pump rapid recovery is ideal for of large the scale rapid recovery spills. of large scale spills. Thickener de-sludge Tunneling & TBM applications Sump shaft cleaning Tailings ash pond cleaning Digester pond cleaning Oil spill capture transfer Hazardous waste recovery Drilling mud cuttings transfer Transfer of mining slurries Agricultural product waste transfer 100% compressed air operation Intrinsically safe Fully automatic High vacuum high airflow Delivers over up to metres Skid or mounted, wheel mounted wheel mounted or Robust skid mounted construction with roll frame Robust construction TECHNICAL DATA TECHNICAL Height 136 DATA cm (MODEL Width 83 ILLUSTRATED) cm Length Height cm Weight Width cmkg Air Length consumption 131 cm 280cfm at 85psi+ Up Weight to 25 Hg 330 kg (85kPa)+ vacuum Suction Air consumption inlet 100 mm minimum (4 ) 280CFM Discharge at 85psi to outlet 100psi 100 mm (4 ) Hles Up to 25 Hg solids (85kPa)+ to 70 mm vacuum (3 ) Also Suction available inlet 100 in Class mm (4 ) 3 carbon, 316 stainless Discharge steel outlet or 100 polyurethane mm (4 ) coated tanks Hles solids to 75 mm (3 ) Also available in Class 3 carbon, 316 stainless steel or polyurethane coated tanks SX SOLIDS PUMPS 9

12 SX250-V MINING SLIMES SYSTEM SX250-V MOBILE SLURRY/SOLIDS SLUDGE PUMP The SX250-V Mobile Sludge Pump is designed to transfer an extremely wide array of heavy sludges via 100mm suction discharge lines. The SX250-V has the ability to operate with various SX Jet Packs ranging from 150 to 750cfm 750CFM depending on on the the operator s requirements. The The SX250-V SX250-V Mobile Pump is Sludge a vacuum Pump loading is a vacuum pressure loading discharge pressure batch discharge system that batch can recover system flowable that can slurries recover from flowable up slurries to 50 metres from (164ft) up to 50 metres deliver (164ft) the same deliver up to the 1000 same metres in excess (3280ft) of whilst 800 metres remaining (2625ft) a one whilst man or remaining fully automatic a one man operation. or fully automatic operation. The SX250-V Mobile Sludge Pump The SX250-V Mobile Sludge Pump can transfer in excess of 30 m3/hr can transfer in excess of 30 m 3 /hr (132USGPM) depending on the required (132USGPM) depending on the required duty. duty. 100% compressed air operation Intrinsically safe Manual or fully automatic operation High vacuum high airflow Throughput capacity up to 30 min 3 /hr (132USGPM) excess of 30 m3/hr (132USGPM) Variable air consumption cfm Robust 750CFM compact Gravity Robust feed capability compact Roll Gravity cage feed capability weather cover (optional) Roll cage weather cover (optional) Thickener desludge Petrochemical tank cleaning Heavy Thickener crude desludge transfer Barge Petrochemical hull cleaning tank cleaning Sump Heavy crude shaft transfer de-mucking Tailings Barge hull ash cleaning pond cleaning Raw Sump effluent shaft pond de-mucking desludging Hazardous Tailings waste ash pond recovery cleaning Transfer Raw effluent of mining pond slurries desludging Hazardous waste recovery Transfer of mining slurries TECHNICAL DATA (MODEL Height ILLUSTRATED) 160 cm Width Height cm cm Length Width cm Weight Length kg cm Air Weight consumption 680 kg cfm Air consumption at 85psi Up 750CFM to 25 Hg at 85psi (85kPa)+ to 100psi vacuum Fork Up to skid 25 Hg mounted (85kPa)+ vacuum Suction Fork skid inlet mounted 100 mm (4 ) Discharge Suction inlet outlet mm mm (4 ) (4 ) Hles Discharge solids outlet to mm (3 ) (4 ) Available Hles solids in Class to 375 carbon, mm (3 ) 316SS Also available in Class 3 carbon, 316 stainless steel or polyurethane coated tanks 10 SX SOLIDS PUMPS

13 SX280-V HEAVY DUTY SOLIDS PUMP SX280-V HEAVY DUTY SOLIDS PUMP The SX280-V Heavy Duty Solids Pump is a high velocity, heavy duty solids pump, capable of capturing high density slurries via a strong 25 Hg vacuum combined with high velocity airflows. The SX280-V Heavy Duty Solids Pump can hle solids to 80% 70% of the employed hose diameter will transfer up to 30 min 3 /hr excess (132USGPM) of 30 m3/ depending hr (132USGPM) on the depending materials on the distances materials involved. distances involved. The The SX280-V SX280-V Heavy Heavy Duty Duty Solids Solids Pump Pump has has no no moving moving components components that that come come in in contact contact with with the the material material being being pumped pumped can can pass pass rags, rags, bolts bolts many many other other items items that that would would render render a stard stard impeller impeller pump, pump, inoperable. inoperable. 100% compressed air operation Intrinsically safe Fixed Manual or or mobile fully automatic operation Manual Robust or construction fully automatic low operation wear Robust characteristics construction low wear characteristics High vacuum high airflow High Delivers vacuum up to 1000 high metres airflow (3280ft) Delivers horizontally up to metres (3280ft) 115ft) horizontally vertically 35 metres 115ft) vertically High solids content transfer High solids content (80%+) transfer Capture transfer of drill cuttings Capture Sump cleaning transfer desilting of drill cuttings Sump Tank bottoms cleaning sludge desilting extraction Tank Tailings bottoms transfer or sludge dewatering extraction Tailings OBM transfer transfer or pit dewatering cleaning OBM Bentonite transfer s pit transfer cleaning Bentonite, s, cement powders transfer TECHNICAL DATA Height cm Width cm Length cm Weight 720 kg Air consumption 600cfm 600CFM at at 85psi+ to Up 100psi to 25 Hg+ (85kPa) vacuum Suction Up to 25 Hg+ inlet 100 (85kPa) mm (4 ) vacuum Discharge Suction inlet outlet mm mm (4 ) (4 ) Hles Discharge solids outlet to mm (3 ) (4 ) Hles solids to 70 mm (3 ) SX SOLIDS PUMPS 11

14 SX300-V INDUSTRIAL VACUUM PUMP SX300-V INDUSTRIAL VACUUM PUMP The SX300-V Industrial Vacuum Pump is a compact, robust, efficient system capable of recovering material via 25 hg of vacuum delivering up to up 1000 to 1000 metres metres (3280ft). (3280ft). The SX300-V industrial vacuum pump does this through 100mm (4 ) suction discharge lines, transferring up to up 30mto 3 /hour in (132USGPM) excess of 30m3/hour of oil sludge, (132USGPM) mud slimes or of coal oil sludge, slurry, mud whilst slimes or remaining coal slurry, a simple whilst time remaining saving a one simple man operation. time saving one man operation. The The SX300-V SX300-V is is capable capable of of transfering transfering almost almost any any flowable flowable material material with with reduced reduced performances performances parameters, parameters, some some non non flowable flowable products. products. Simple manual or automatic operation Fixed 100% or air mobile powered system operated 100% Intrinsically air powered safe operated Low Exhaust noise Relief emmision Systemoperation (-80dba High vacuum at 1m) 25 hg+ Intrinsically Compact, robust safe design Exhaust 10+year Relief tank working System life High Fork vacuum skid mounted 25 hg+ frame Compact, Also available robust in design 316 stainless steel or 10+year polyurethane tank working coated tanks life Thickener muck out out Dam desilting Cleanup of of under belt spillage Drive head or or transfer point cleaning Sump pit pit cleaning Effluent transfer, pond clearing Rapid spillage recovery High volume guck slimes transfer Hazardous waste recovery/capture transfer TECHNICAL DATA Height 155cm Width 100cm Length 145cm Weight 820kgs Air consumption 400cfm@85psi+ 400CFM at 85psi to (optional 100psi (optional 600cfm 600CFM jet available) jet available) Suction inlet 100mm (4 ) Discharge outlet 100mm (4 ) Hles solids to 70mm (3 ) Fork skid mounted frame Also available in both 316 s/steel or Polyurethane coated 12 SX SOLIDS PUMPS

15 SX400 SOLIDS PUMP SX400 SOLIDS PUMP The SX400 Solids Pump was primarily designed for the mining industry. The pump is capable of recovering up to 40m 3 /hour (176USGPM) of various materials under vacuum, delivering the same via 100mm pipe some several hundred metres. The SX400 Solids Pump can transfer mud, sludge mining slurry along with heavy aqueous waste directly from the source to an array of destinations including skips, bulk tanks, further processing or return to belt if required. Compact with a relatively small footprint, when configured correctly the SX400 is capable of operating in an array of industries on a wide array of materials with a very high solids content suffering little or no wear. 100% air powered operation Intrinsically safe No internal workings Can Generates be a fixed 25 hg or mobile vacuum system using Generates 600CFM at 25 hg 85psi vacuum to 100psi using 600cfm@85psi+ One man operation One Optional man top operation load/gravity feed Optional 400, 600 top load/gravity 750CFM Jet feed Packs 400, available 600, cfm Jet Packs available Slurry transfer Slurry Mud transfer tailings transfer Mud Pit sump tailings cleaning transfer Pit Hazardous sump waste cleaning recovery Hazardous Oil sludge, waste tank bottoms recovery residue Oil transfer sludge, tank bottoms residue transfer Vacuum cleaning of Barge Vessel Vacuum bottomscleaning of Barge Vessel bottoms Bulk tank transfer, load unload Bulk Hazardous tank transfer, waste recovery load unload Hazardous transfer waste recovery transfer TECHNICAL DATA Height 158cm Width 100cm Length 186cm Weight 1000kg Air consumption 600cfm@85psi+ 600CFM at to Suction 100psi inlet 100mm (4 ) Discharge Suction inlet outlet 100mm 100mm (4 ) (4 ) Hles Discharge solids outlet to 100mm 70mm (3 ) (4 ) Hles solids to 70mm (3 ) SX SOLIDS PUMPS 13

16 SX500 HIGH VOLUME MINING SLIMES PUMP SX500 HIGH VOLUME MINING SLURRY/SOLIDS SLIMES PUMP The SX500 High Volume Mining pump is primarily designed to transfer up to 60m 3 /hour (264USGPM) of semi viscous muds slimes. The unit operates via a twin tank system which allows one tank to fill whilst the other discharges giving virtually constant operation. The SX500 High Volume Mining Slimes pump is completely air powered operated which renders the unit intrinsically safe with a zone 1 approval rating. Both load fill cycles can be adjusted via pneumatic timers to maximise product throughput. High volume transfers up to 60m3/hr 3 (264USGPM) No internal workings A one man manual or automatic operation Optional 400, cfm 750CFM jet jet packs available No moving parts in contact with product Can Dual be Fork/Crane fixed a mobile frame stard system Optional exhaust air box available Transfer of mining slurries Tailings Transfer pond of mining cleaning slurries Filter Tailings media pond transfer cleaning Hazardous Filter media waste transfer recovery transfer Hazardous waste recovery Thickner transfer cleaning Effluent Thickner pond cleaning digester clearing Power Effluent station pond ash pond digester cleaning clearing High Power volume station mud ash transfer pond cleaning High volume mud transfer TECHNICAL DATA Height 158cm Width 100cm Length 186cm Weight 1200kg Air consumption 600cfm@85psi+ 600CFM at 85psi to Suction 100psi inlet 100mm (4 ) Dual Suction discharge inlet 100mm outlets (4 ) 100mm (4 ) Hles Dual discharge solids to outlets 70mm 100mm (3 ) (4 ) Dual Hles Fork/Crane solids to frame 70mm stard (3 ) 14 SX SOLIDS PUMPS

17 SX700 E-VAC IN LINE VACUUM PUMP SX700 E-VAC IN LINE VACUUM PUMP The SX E-Vac In Line Vacuum Pump is designed as an in line system allowing the conversion of a stard pipeline into a fixed vacuum system. The E-Vac can be fitted to a range of pipes including HDPE, steel or even flexible suction hose which offers considerable flexibility. Operating Operating on on a variable variable range range of of air air supplies supplies the the SX SX E-Vac E-Vac In In Line Line Vacuum Vacuum Pump Pump can can consistantly consistantly deliver deliver up up to to 25 Hg+ 25 Hg+ of of vacuum vacuum enabling enabling the the capture capture transfer transfer of of most most materials. materials. The SX E-Vac In Line Vacuum Pump The unit can be installed with various operates at under 74dba within 1 metre nozzles ranging from 100CFM for (3.3ft) generates maintains viscous liquid transfer up to 280CFM at high inline convey velocities. The unit 85psi to 100psi for solids recovery. can be installed with various nozzles ranging from 100cfm for viscous liquid transfer up to 280cfm at 85psi for true solids recovery. The E-Vac must be installed on a 30 deg angle or higher but becomes a virtual straight through system ideal for tank cleaning, ship hull installation or hard access sumps with variable contents. Conveyor boot end trouble spots Sump cleaning Confined space installations Tank pit cleaning Hazardous waste recovery Drilling mud transfer Open sump installations FPSO tank cleaning 100% air powered operation Intrinsically safe No internal workings High vacuum high airflow Fully automatic operation Can be fitted to any piping configuration configuration Robust construction Robust Ideal for construction use in confined spaces Ideal Also for available use in confined Class 3 spaces carbon, 316 stainless steel or polyurethane coated TECHNICAL tanks DATA Height 60 cm TECHNICAL Width 50 cmdata Length Height cm cm Weight Width cmkg Air Weight consumption 145 kg 85psi+ Up Air to consumption 25 Hg+ (85kPa) CFM vacuum at Suction 85psi to inlet 100psi+ Discharge outlet 50 Up mm to 25 Hg+ (2 ) 75 (85kPa) mm (3 ) vacuum 100 mm (4 ) Discharge Suction inlet outlet 100 Discharge mm (4 ) outlet Hles 75 mm (3 ) solids 100 to mm 50 mm (4 ) (2 ) Available Discharge in outlet Class carbon mm (4 ) or 316 stainless Hles solids steel to 50 mm (2 ) SX SOLIDS PUMPS 15

18 SX1300-LRU LIQUID RECOVERY UNIT SX1300-LRU LIQUID RECOVERY UNIT The SX1300-LRU Liquid Recovery Unit is a 100% compressed air powered centralised multipoint vacuum unit which offers the operator a combination of high velocity vacuum points. The SX1300-LRU was designed to operate across a range of air supplies can accommodate a combination of two 50 mm (2 ) one 75 mm (3 ) vacuum lines which can be up to 50 metres (164ft) in length. The SX1300-LRU Liquid Recovery Unit has no moving parts in contact with the material being pumped can hle materials that would significantly reduce the performance of, or damage a stard vacuum unit. 100% compressed air operation Intrinsically safe Unit 1300 can litre be holding fixed or tank mobile 1300 No internal litre holding moving tank components No Manual internal or fully moving automatic components operation Manual High vacuum or fully automatic very high operation airflow High Low pressure vacuum discharge very high airflow Low Multiple pressure vacuum discharge inlets Multiple No filtration vacuum or screening inlets basket No required filtration or screening basket required Rig floor clean-up Rig Shaker floor house clean-up clean-up Shaker A centralised house vacuum clean-upunit A Pit centralised cleaning vacuum mud unit transfer Pit Spillage cleaning recovery mud transfer Spillage recovery TECHNICAL DATA Height 160 cm Width 180 cm Length 210 cm Weight 880 kg Air consumption cfm at 85psi+ 25 Hg+ 85psi to (85kPa) 100psi vacuum Suction 25 Hg+ inlet (85kPa) 2 x vacuum 50 mm (2 ) 1 Suction x 75 mm inlet (3 ) 2 Camlock x 50 mm (2 ) 1 x Discharge 75 mm (3 ) outlet Camlock 100 mm (4 ) Discharge outlet 100 mm (4 ) 16 SX SOLIDS PUMPS

19 SX1000-V HIGH VOLUME SOLIDS PUMP SX1000-V HIGH VOLUME SOLIDS PUMP The SX1000-V High Volume Solids Pump is a high velocity, heavy duty solids pump, capable of capturing high density slurries via a strong 25 Hg vacuum combined with high velocity airflows. The SX1000-V can hle transfer solids up to to 5080% of m3/hr the employed (220USGPM) hose depending diameter on the will transfer materials up to 50 distances m 3 /hr (220USGPM) involved. depending on the materials distances The SX1000-V involved. High Volume Solids Pump has no moving parts in contact The with SX1000-V the material High being Volume pumped Solids Pump can pass has rags, no moving bolts parts many in contact other with items the that material would render being pumped a stard can impeller pass pump, rags, bolts inoperable. many other items that would render a stard impeller pump, inoperable. 100% compressed air operation Intrinsically safe Fully portable No internal moving components Manual or fully automatic operation High vacuum very high airflow Delivers over up to 1000 metres (3280ft) High solids content (80%+) (up to 80%) transfer transfer Spillage recovery transfer Large Spillage dam recovery desilting transfer Sump Large cleaning dam desilting desilting Tank Sump bottoms cleaning sludge desilting extraction Palm Tank bottoms oil pond desludging sludge extraction OBM Palm transfer oil pond desludging pit cleaning Bentonite, OBM transfer s, pit cement cleaningpowders transfer Bentonite s transfer TECHNICAL DATA Height cm Width 180 cm Length cm Weight kg Air consumption cfm to 85psi+ at 25 Hg+ 85psi to (85kPa) 100psi vacuum Suction 25 Hg+ inlet (85kPa) 100 vacuum mm (4 ) or 150 mm (6 ) Suction Camlock inlet 100 mm (4 ) Discharge outlet 100 mm (4 ) or mm mm (6 ) (6 ) via NPT, via NPT, BSP BSP or Victaulic or Victaulic Coupling Hles solids to mm (3 ) SX SOLIDS PUMPS 17

20 SX SMS SLURRY MANAGEMENT SYSTEM SX SLURRY MANAGEMENT SYSTEM The SX Slurry Management System is a fully automatic slurry dewatering system that can take both solids laden slurry or fines laden water from several sources simultaneously, dewater deliver a dry product back into the production system. the SMS can dewater around 30,000 litres of slurry per hour returning up to 30 m 3 (39 yd 3 )+ of material back to belt, skip or even bag per 24hour. The SX SMS units are designed as st alone operations capable of transforming what was previously a troublesome but unavoidable side effect of mining, slurry, into a saleable product exiting the pit. The benefits of employing as SMS increase greatly due to the amount of sediment removed from pump lines. This in turn significantly reduces wear tear on a mine s normal centrifugal pumps. Compact, robust simple in design, manufactured in 316 stainless steel for durability, each unit has the capacity in throughput to operate 24/7 be totally cost negative. Intrinsically safe (ATEX compliant) Fully automatic Available in three sizes, 197 (10,000 L/PH), 280 (20,000 L/PH) 366 (30,000 L/PH) High 30,000+ litre/hr throughput Air or electric operation Skid fork mounted Robust, compact simple operation Longwall slurry control Tailings ash pond cleaning Mining fines recovery Hazardous waste recovery Mine slurry dewatering Increasing tailings dam holding capacity Removing slurry hazards from work area Filter media dewatering TECHNICAL DATA (SMS 280) (MODEL ILLUSTRATED) Height 330cm (10 8 ) Width 153cm (5 ) Length 630cm (20 7 ) Weight 845kg (1863 lb) Inlet 2 x 50mm (2 ), 1 x 75mm (3 ) 1 x 100mm (4 ) Discharge outlet mm (4-6 ) Hles solids to 80mm (3 )+ Manufactured in 316 stainless steel SMS 366 the SMS 197 models also available 18 SX SOLIDS PUMPS

21 ACCESSORIES SUCTION AND DISCHARGE CONNECTIONS SX660 SKIM-VAC SKIM-VAC SNORE BOXES AND STRAINERS BOOSTA AND AIR ASSIST NOZZLES The SX660 SkimVac SkimVac is a liquid is a remediation liquid remediation unit that allows unit a that measured allows amount a measured of the surface amount material of the to surface be skimmed material recovered to be skimmed or removed via recovered vacuum. or removed via vacuum. Manfactured in 316 stainless steel the Manfactured SkimVac is a in surface 316 stainless stabilised steel mobile the SkimVac is surface stabilised mobile unit that attaches directly to an SX60 unit that attaches directly to an SX60 or or similar similar pump pump will will remove remove any any floating material from a liquid surface. With With only only one one moving moving part, part, the the SX660 SkimVac SkimVac is ideal for is the ideal recovery for the or recovery capture or of capture oil spills of or oil nearly spills all or types nearly of all floating types of debris floating applications debris in applications such as algae such as removal, algae removal, marina maintenance, marina maintenance, surface surface remediation remediation power station power water station water source source maintenance. maintenance. Units are SX % units are vacuum 100% operated vacuum operated do not require do not require any other power source. any other power source. PICKUP NOZZLES Pentair Southern Cross manufactures a complete range of pick-up nozzles that can both assist enhance the collection performance of SX Solids Pumps. Lightweight manufactured in 304 stainless steel as stard, nozzles are designed to be simple to connect easy to use. Pentair Southern Cross manufacture a range of snore boxes strainers in a variety of sizes to prevent blockages when pumping with a submerged suction line. The snore box is a simple means of capturing as much material as possible, whilst excluding oversize particles ensuring the pumps keep transferring at maximum capacity Snore boxes are available for 75mm 100mm suction lines feature a simple Camlock connection. FLOOR ATTACHMENTS Southern Cross floor attachments are designed to maintain the high vacuum excellent airflows supplied via SX Solids Pumps when cleaning liquids from smooth surfaces. Manufactured in 304 stainless steel robust in construction, the Hoover Heads maximise the suction area in contact with surface, ensuring the rapid capture of liquids on the deck or rig floor. These units are ideal for the rapid recovery of spills of oil based mud or similar material. Units are available to suit 50mm, 75mm 100mm luction lines. Southern Cross Boosta Air Assist Nozzles were designed primarily to boost both pick up in line convey velocities. The air enters the nozzle via either an anular eductor or Air Assist jet which whilst creating its own vacuum, accelerates the product aerates the material as it passes down the tube into the convey line. Variations are available or individual Eductor Nozzles can be developed for both task material. All nozzles are manufactured in 304 stainless steel unless otherwise specified. Both versions are available with either valve, remote or trigger actuation. The Boosta allows for the accelerated recovery of extremely viscous produsts along with dryer material such as powders, fibres, grains s etc. Southern Cross also manufacture both the Boosta Air Assist attachments for direct coupling in-line. This can significantly increase both vertical lift discharge capabilities of all Southern Cross SX Solids Pumps. SX SOLIDS PUMPS 19

22 DISCHARGE DEAD HEADS Pentair Southern Cross manufacture a complete range of gravity drop boxes Dead Heads in both tubular rectangular arrangement. Designed to to be be either either slung slung or or hard hard piped piped solid mounted, Southern Cross Dead solid mounted, Southern Cross Dead Heads are versatile convienent way Heads to deliver are a versatile your recovered convienent product exactly way to deliver where your want recovered it. With product product delivered exactly where at pace, you the want Dead it. With Head product is designed delivered to at absorb pace, the the Dead shock Head then is let designed gravity to take absorb its course. the shock then let gravity take its course. Manufactured in either painted mild steel, Manufactured galvanised in powder steel or coated 304/316 mild stainless steel, the steel unit s if come required, with either unit s come Camlok, with threaded, either Camlok, shouldered threaded, or shouldered grooved victaulic or grooved fittings. victaulic Installed fittings. Installed correctly, the exit area is correctly, the exit area is designed to designed to deliver 100% of the product to deliver an area, 100% skip of the or moving product conveyor to an area, belt no skip wider or moving than 800mm. conveyor belt no wider than 800mm. CUTTINGS CAROUSEL The Southern Cross SX800 Cuttings Carousel is designed to enable the controlled discharge of cuttings delivered delivered from from SX SX Solids Solids Pumps Pumps to to a skip or confined location. skip or confined location. The Cuttings Carousel can rotate The Cuttings Carousel can rotate through 360 degrees which in turn through 360 degrees which in turn allows for the filling of multiple skips depending allows for the on the filling available of multiple space. skips depending on the available space. These units are adjustable for height, length, These units angle are adjustable box size to for suit height the requirements length, to of suit operators. the requirements of operators. SUCTION AND DISCHARGE HOSES SUCTION AND DISCHARGE HOSES Pentair Southern Cross can supply a range Pentair of Southern suction, discharge Cross can supply air a supply range of hoses suction, discharge associated fittings air to supply operate hoses the full associated range of SX fittings Solids Pumps to operate in a the wide full range of of applications. SX Solids Pumps in a wide range of applications. Hoses fittings can be supplied individually Hoses fittings or fully can assembled be supplied with pump individually units. or fully assembled with pump units. A wide range of suction discharge attachments accessories are available to work with the SX Solids Pumps range. Pentair Southern Cross can supply fully integrated turn key solutions which are simple to set up easy to use with a single operator. 20 SX SOLIDS PUMPS

23 SX SOLIDS PUMPS 21

24 PENTAIR SOUTHERN CROSS 8618 Warrego Highway, Withcott, QLD 4352, Australia. All Pentair trademarks logos are owned by Pentair, Ltd. All other br or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer. A.B.N Pentair, Ltd. All Rights Reserved Pentair Southern SX SOLIDS PUMPS Cross