OPERATION MANUAL ODS 300 ODS 310

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1 300 Series Oil Disposal Shuttle OPERATION MANUAL ODS 300 ODS 310 FM07-635J

2

3 Table of Contents Safety... iii Chapter 1 Introduction Introduction Technical Support Model Configuration and Identification Dimensions and Weights...1 Chapter 2 Assembly Model Components Apply Label Prepare Connections Attach Handle Attach Handle Bracket Attach Down Pipe Attach Drain Pipe Model Chapter 3 Basic Operation Shuttle Setting Shuttle Position Oil Disposal Add Oil Cleaning the ODS Chapter 4 Model 300 Parts...13 Chapter 5 Model 310 Parts Upper Stand-Pipe Assembly Lower Flexible Stand-Pipe Assembly...20 Chapter 6 Accessories Filter Hose...21 Contents i

4 Contents ii

5 Safety Henny Penny fryers have many safety features incorporated. However, the only way to ensure safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of particular importance or is safety related, the words DANGER, WARNING, CAUTION, or NOTICE are used. Their usage is described as follows: DANGER! indicates hazardous situations which, if not avoided, will result in death or serious injury. DANGER! WARNING! indicates hazardous situations which, if not avoided, could result in death or serious injury. WARNING! CAUTION! indicates hazardous situations which, if not avoided, could result in moderate or minor injury. CAUTION! NOTICE NOTICE is used for information considered important regarding property damage. Preface iii

6 These are the original version controlled Henny Penny instructions for the model 300 and 310 Oil Disposal Shuttle (ODS). This manual is available on the Henny Penny Public website ( Read these instructions completely prior to installation and operation of this appliance to ensure compliance to all required installation, operation and safety standards. Read and obey all safety messages to avoid damage to the appliance and personal injury. Burn risk! Always wear Personal Protective Equipment (PPE) when using an Oil Disposal Shuttle (ODS). Personal injury or serious burns can result from splashing hot oil. This appliance is intended for commercial use in kitchens of restaurants, bakeries, hospitals, etc. but not for the continuous mass production of food such as in a factory setting. All repairs must be performed by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Preface iv

7 Chapter 1 Introduction 1.1 Introduction This guide takes Operators through all the aspects that make up the model 300 and 310 Oil Disposal Shuttles. 1.2 Technical Support Should you require assistance from technical support inside the U.S. or Canada, contact Henny Penny Technical Support. at or for all service needs. Outside of the U.S. contact or your local distributor for assistance. 1.3 Model Configuration and Identification There are two basic configurations. The 300 for Evolution Elite and LOV fryers, and the 310 for the F5 fryer. The main difference between the two models is the downpipe, which runs between the drain pan and the oil pump, and the drain pan switch. The 300 model uses a straight down-pipe and a mechanical drain pan switch, and the 310 uses a curved flex-pipe and magnetic drain pan switch. 1.4 Dimensions and Weights 1Introduction

8 Introduction 2

9 Chapter 2 Assembly This section provides the assembly instructions for the 300 /310 series Oil Disposal Shuttle (ODS). 2.1 Model 300 Heavy object! See the table in 1.4 Dimensions and Weights, page 1 for the weight. Take care when moving the shuttle components to prevent personal injury. INFO: Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure Components Unpack and check to ensure all parts are present and undamaged. 3Assembly

10 2.1.2 Apply Label Obtain the sheet of warning labels, and then choose your preferred language. Apply the label to the ODS drain pan in the area marked by the dotted lines Prepare Connections Clean the threads, and then apply thread tape or sealant to connections. Assembly 4

11 2.1.4 Attach Handle Attach the pump handle Attach Handle Bracket Do the following: 1) Bolt the down-pipe retaining bracket to the handle using the supplied hardware. 2) Slide the pump and tube through the center square in the retaining bracket. 3) Fit the end of the down-pipe into the round tube on the drain pan. 5Assembly

12 2.1.6 Attach Down Pipe Insert thumb screw through the retaining bracket and secure the down tube Attach Drain Pipe Attach the drain-pipe assembly to the top of the pump assembly, and then tighten and align as shown. Assembly 6

13 2.2 Model 310 The assembly process is the same as the model 300 with the following exceptions. The identified parts are different and require additional installation steps. Heavy object! See the table in 1.4 Dimensions and Weights, page 1 for the weight. Take care when moving the shuttle components to prevent personal injury. INFO: Any shipping damage should be noted in the presence of the delivery agent and signed prior to his or her departure ) Install the stand pipe bracket to the handle using supplied hardware. 2) Install the upper stand-pipe to and through the top of the stand pipe bracket. 3) Install the lower flexible stand-pipe to and through the bottom of the stand pipe bracket. 4) Install the hand pump to the top of the stand pipe. 7Assembly

14 Assembly 8

15 Chapter 3 Basic Operation Burn risk! Always wear Personal Protective Equipment (PPE) when using an Oil Disposal Shuttle (ODS). Personal injury or serious burns can result from splashing hot oil. Do not overfill. Shuttle holds oil from one full size fry pot or two split vats. Overfilling can cause personal injury or damage to equipment. Fill with shortening only. Do not put water and/or cleaner inside the shuttle. Mixing water with hot oil can cause splattering, which can lead to personal injury. Water and cleaner can cause corrosion and damage to the pump. Do not transport oil without cover in place. Splashing oil can cause personal injury. The basic operation of the ODS 300 / 310 are the same. 3.1 Shuttle Setting The shuttle works with multiple fryer models. Adjust the shuttle accordingly. For the LVE1XX, LVG1XX, EEE1XX, EEG1XX model fryers. For the LVE2XX, LVG2XX, EEG2XX and F5 OFE5XX, OFG5XX and FFE5XX model fryers. 9Basic Operation

16 3.2 Shuttle Position 1) Release cover latch and hinge cover back on oil disposal shuttle. Make sure crumb catcher is in place. 2) Remove the filter drain pan assembly from under the fryer, and then roll the oil disposal shuttle under fryer until it stops. Make sure the fryer s drain aligns with opening in shuttle. 3) Perform the drain procedures from the operation manual for your model of fryer. On LVE / LVG-10X fryers, if oil disposal shuttle is not properly in place, IS DISPOSAL UNIT IN PLACE? displays. Adjust center bracket on the front of shuttle as needed by loosening the 6 nuts holding bracket and moving the bracket up or down. Once properly adjusted, the control displays DISPOSING. Basic Operation 3.3 Oil Disposal To avoid burns and personal injury, allow oil to cool to 100 F (38 C) or below before transporting shuttle to the disposal area. To avoid damage to the pump: Only pump oil at 100 F (38 C) or below. Do not pump water or water-based liquids. 10

17 1) Remove the oil disposal shuttle from under the fryer and replace with the filter pan assembly. 2) Replace and latch the cover and roll oil disposal shuttle to disposal container. 3) Turn the thumb screw on the bracket to loosen pump assembly. 4) Swivel the pump assembly over the disposal container, and then tighten the thumb screw on the bracket. 5) Turn the pump handle rapidly (fast) in order to prime the pump and to get oil to flow through pump. 6) Once the shuttle is empty, loosen the thumb screw on the bracket, and swivel the pump assembly back over the lower unit and tighten the handle. 3.4 Add Oil Follow the oil fill procedures from the operation manual for your model of fryer, and then return the fryer to normal operation. 3.5 Cleaning the ODS Do not put water and/or cleaner inside the shuttle. Mixing water with hot oil can cause splattering, which can lead to personal injury. Water and cleaner can cause corrosion and damage to the pump. Daily, remove the crumb catcher and take it to a sink and clean with soap and water. Clean the exterior of the shuttle with a soft cloth and soap and water. It s not necessary to clean the interior of the unit, but if desired it can be wiped down with paper towels. Basic Operation 11

18 Basic Operation 12

19 Chapter 4 Model 300 Parts Item Stock Level Table 4-1 Model 300 ODS Part No. Description Qty HANDLE, DRAIN PAN 1 2 FP NIPPLE, 3/4 X 3 1 Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required Model 300 Parts 13

20 Item Stock Level Part No. Description Qty. 3 FP ELBOW, 3/4 X 90 FEMALE 1 4 FP NIPPLE, 3/4 X FP PLUG, PIPE 3/4 1 6 FP TEE, PIPE 3/4 1 7 FP NIPPLE, 3/4 X A PUMP, MANUAL OIL DISCARD 1 9 FP REDUCER, 1 MALE TO 3/4 FEMALE NIPPLE, 3/4 CLOSE 1 11 A VALVE, 3/4 CHECK PIPE, 3/4 BLACK 1 13 N/A NOT ORDERABLE N/A 14 NS NUT, KEPS 6 X BRKT, MOUNTING HINGE 1 16 A MS LATCH, BREADING MACHINE DRUM 1 17 B COVER, LVE DRAIN PAN DOLLY 1 18 B BASKET, CRUMB BASKET 1 19 B SWITCH, DRAIN 1 20 NS NUT, 10 X 24 HEX HD 4 21 B CASTER, 2 SWIVEL 1 22 NS NUT, KEPS 10 X B SC SCREW, 1/2 X 1 X 1/2 SHOULDER 3/8 X LW LOCKWASHER, SPLIT-RING 3/8 2 Model 300 Parts 25 NS NUT, 3/8 X 16 HEX HD 2 26 B WHEEL, B SC SCREW, 1/4 X 20 X 1/2 HEX HD 4 28 NS NUT, KEPS 1/4 X LOCKNUT & PUMP 1 Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required 14

21 Item Stock Level Part No. Description Qty. 30 SC SCREW, 1/4 X 20 X 1/2 HEX HD 2 31 NS NUT, KEPS 1/4 X SC SCREW, THUMB 8 X 25 BLK KNOB 1 33 NS NUT, KEPS 10 X 24 HEX HD 3 34 SC SCREW, 10 X 24 X 3/8 PH THD S 3 35 NS NUT, KEPS 10 X 24 HEX HD BRACKET, DRAIN SWITCH 1 37 B SC SCREW, 6 X 32 X 9/16 PHILLIPS 4 38 B NS NUT, KEPS 6 X 32 HEX 4 Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required Model 300 Parts 15

22 Model 300 Parts 16

23 Chapter 5 Model 310 Parts The model 300 is upgraded to the model 310 using a kit. Many of the 300 parts fit on the 310. The main differences are the drain pan switch, down-pipe (stand-pipe) assembly and the lower suction tube, which is a curved molded flexible pipe SC NS NS SC SC NS SC NS SC Model 310 Parts 17

24 Part No. Stock Level Table 5-1 Model 310 ODS Description B KIT, RETRO FIT(Model 300 to 310) 1 Qty BRACKET, SWITCH RETROFIT DRAIN B DRAIN SWITCH, ASSY RETROFIT DRAIN B COVER, DRAIN PAN BRACKET, DOWN-PIPE HOLD DOWN-PIPE (STAND-PIPE), ASSY B TUBE, SUCTION B CASTER, 2 INCH FRONT B PUMP, MANUAL OIL DISCARD B WHEEL, 8 INCH REAR BRKT, HINGE MOUNTING HANDLE, ASSY. DRAIN DRAIN-PIPE, ASSY. 1 LW LOCKWASHER, SPLIT RING 3/8 ID 2 NS NUT, 3/8 X 16 HEX 2 NS NUT, KEPS 1/4 X 20 8 NS NUT, KEPS 6 X 32 HEX 8 NS NUT, KEPS 10 X 24 HEX 18 SC SCREW, 1/4 X 20 X 1/2 HEX 8 SC SCREW, 6 X 32 X 9/16 4 SC SCREW, 10 X 1/2 4 Model 310 Parts SC SCREW, 3/16 X 1/2 X 1 1/2 2 SC SCREW, THUMB 8 X 25 BLK KNOB 1 Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required 18

25 5.1 Upper Stand-Pipe Assembly FP FP FP FP FP Table 5-2 Model 310 Upper Stand Pipe Part No. Stock Level Description Qty DOWN-PIPE ASSY BRACKET, TUBE TUBE, STOP SWIVEL, 1/2 NPT VALVE, CHECK 3/4 1 FP NIPPLE, 1/2 1 FP BUSHING, REDUCING 3/4 X 1/2 1 FP COUPLING, 3/4 HOSE 1 FP COUPLING, 1 MALE TO 3/4 FEMALE 1 FP COUPLING, 1 MALE TO 3/4 FEMALE 1 Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required Model 310 Parts 19

26 5.2 Lower Flexible Stand-Pipe Assembly FP Table 5-3 Model 310 Lower Flexible Stand Pipe Part No. Stock Level Description PICKUP, JIB 1 Qty A HOSE, FLEXIBLE FORMED 1 FP BARB, 1/2 X 3/8 NYLON 1 Model 310 Parts Recommend Parts: A = Truck Stock / B = Dist. Stock * = Not Shown / AR = As Required 20

27 Chapter 6 Accessories This section identifies and lists the accessories available from your distributor. 6.1 Filter Hose An optional filter disposal hose is available. Table 6-1 Fryer Accessories Item Part No. Description * KIT, FILTER HOSE ACCESSORY HOSE, FILTER BRACKET, HOLDER * = Not Shown Accessories 21

28 Item Part No. Description HOLDER, FILTER HOSE 4 SC U-BOLTS * NS NUTS * = Not Shown Accessories 22

29 blank page

30 Henny Penny Corporation P.O.Box 60 Eaton, OH Inside the U.S.: Outside the U.S

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