LARGE PROJECTS REQUIRE STRONG TEAMS

Transcription

1 LARGE PROJECTS REQUIRE STRONG TEAMS

2 INDEX ABOUT US 5 igh Technology terilization Systems or Medical Waste terilization WHAT IS THE STERILIZATION? PRE SHREDDING FOR HOSPITALS PRE-SHREDDING POST-SHREDDING REFERENCES SAMPLE LAYOUTS CERTIFICATIONS COMPRESSOR 18 CONTROL PANEL STEAM GENERATOR AUTOCLAVE TROLLEY 5000

3 ABOUT US Akarmak, founded in 1990, manufactures autoclaves, machines and pressure vessels for various industries including Composite Materials, Glass, Tire Retreading - Rubber Vulcanization, Building Materials, and Medical Waste Sterilization. Medical waste sterilization (MWS) systems are manufactured in our state-of-theart manufacturing facilities in the city of Eskisehir, with close proximity to major cities and ports. From the customer requirement acquisition stage to design, manufacturing, test, delivery and on-site commissioning, Akarmak is capable of providing turn-key and boutique solutions for every customer need. Akarmak is the only company in the world that has technologies for both pre-shredded and post-shredded MWS systems. The systems are designed using advanced design tools and software meeting the highest safety and quality standards. We approach every project as unique and custom-made, and can handle customer specific requests. The MWS Systems are manufactured with limited reliance on outside suppliers and are carried out by an experienced, highly trained and certified work force and technical staff. Akarmak has the following certifications including those for autoclave and pressure vessel manufacturing: LARGE PROJECTS REQUIRE STRONG TEAMS - Pressure Equipment Directive 97/23/EC (PED) - Simple Pressure Vessels Directive 2009/105/EC (SPVD) - ASME SEC VIII Div. 1 - GOST - R - DIN EN CL 1 - DIN EN ISO Other certificates that may be required by different countries and jurisdictions To certify our autoclaves, we work with internationally well-known certificate agencies such as Bureau Veritas, TUV, Hartford Steam Boilers. Thank you for your interest in our company and our products. We look forward to realizing successful projects with you, and enhancing your value chain with our high quality products. For more information, please visit us at; QUICK FACTS - State of the art machinery manufacturing facility - Professional management team with experience and knowledge - Highly-skilled workforce (incl. certified welders) - High machining capacity and advanced design capabilities - Conveniently located in the hub city of Eskisehir (close to ports and major cities such as Istanbul, Ankara, Bursa) - ISO certified and providing CE Certification with its own equipment - Well executed future growth plans - Export and growth oriented international company - High degree of flexibility and access to numerous subcontractor companies allow Akar to manage high-volume projects 5

4 LOCATION Eskisehir, Turkey Conveniently located close to ports and major cities. FACTORY m 2 factory space in Eskişehir Industrial Zone QUALITY ISO certified with advanced engineering capabilities ASME, CE, GOST-R DIN EN CL 1, DIN EN ISO Professional management with well executed future growth plans 6 7

5 An autoclave is a commonly used method for heat sterilization. Autoclaves normally use steam heated to C ( F). To achieve sterility, a holding time of at least 15 minutes at 121 C (250 F) or 3 minutes at 134 C (273 F) is required. Additional sterilizing time is usually required for liquids and instruments packed in layers of cloth, as they may take longer to reach the required temperature (not necessary in machines that grind the contents prior to sterilization). Following sterilization, liquids in a pressurized autoclave must be cooled slowly to avoid boiling over when the pressure is released. Modern autoclaves avoid this problem by gradually depressing the sterilization chamber and allowing liquids to evaporate under a negative pressure, while cooling the contents. Proper autoclave treatment will eliminate all fungi, bacteria, viruses and also bacterial spores, which can be quite resistant. It will not necessarily eliminate all prions. For prion elimination, various recommendations state C ( F) for 60 minutes or 134 C (273 F) for at least 18 minutes. The prion that causes the disease scrapie (strain 263K) is inactivated relatively quickly by such sterilization procedures; however, other strains of scrapie, as well as strains of CJD and BSE are more resistant. For a significant margin of safety, cleaning should reduce infectivity by 4 logs, and the sterilization method should reduce it a further 5 logs. To ensure the autoclaving process is able to cause sterilization, most autoclaves have meters and charts that record or display pertinent information such as temperature and pressure as a function of time. Indicator tape is often placed on packages of products prior to autoclaving. A chemical in the tape will change color when the appropriate conditions have been met. Some types of packaging have built-in indicators on them. Biological indicators ( bioindicators ) can also be used to independently confirm autoclave performance. Simple bioindicator devices are commercially available based on microbial spores. For effective sterilization, steam needs to penetrate the autoclave load uniformly, so an autoclave must not be overcrowded, and the lids of bottles and containers must be left ajar. Alternatively steam penetration can be achieved by shredding the waste in some autoclave models that also render the end product unrecognizable. During the initial heating of the chamber, residual air must be removed. Indicators should be placed in the most difficult places for the steam to reach to ensure that steam actually penetrates there. For autoclaving, as for all disinfection or sterilization methods, cleaning is critical. Extraneous biological matter or grime may shield organisms from the property intended to kill them, whether it physical or chemical. Cleaning can also remove a large number of organisms. Proper cleaning can be achieved by physical scrubbing. This should be done with detergent and warm water to get the best results. When cleaning instruments or utensils with organic matter, cool water must be used because warm or hot water may cause organic debris to coagulate. Treatment with ultrasound or pulsed air can also be used to remove debris. Source:Wikipedia 8 9

6 TECHNICAL FEATURES PRE SHREDDING FOR HOSPITALS AKR50L Sterilization Capacities (kg/h) 50 Stainless-steel AISI 316 L Pressure Vessel and CE Certification Two different capacity sterilization systems for specific customer needs Manual loading into hopper with small bags. Bureau Veritas Feeding Unit s Volume (lt) Sterilization Vessel s Volume (lt) Waste Feeding System High quality materials. Feeding, Discharging Door System s Opennig/ Closing, Locking/Unlocking Full automatic and advanced automation control system with pressured direct steam sterilization Total Design Power (Excluding Steam Generator and Compressor) (kw) Advanced reporting and monitoring features Waste loading Manual loading with small bags. Full Automatic (Loading is manual), Pre-shredding, Pressured, Steam Sterilization Process Method Total Weights (exept steam boiler and compressor)(kg) Pneumatic Pneumatic Dimensions (Width x Length x Height) (mm) 2000x1500x x2000x3000 Shredder s Electric Motor Power 1x7,5KW & 1x5KW 1x7,5KW & 1x10KW Turnkey solutions including shredders, autoclave trolleys, steam generators, air compressor systems Feeding, Discharging Door Design Method Bayonet Bayonet - - Special gasket system for perfect vacuum and pressure conditions Automatic Weight System Multiple safety control devices and built with highest safety standards Shredder Type : Double Axle, Separated gearbox for each axle Design and manufacturing with international standards including CE, ASME, GOST-R Programmable Auto Reverse Control System for Shredder Waste Mixing and Discharging System : Archimedes Screw (Hardox 500) Sterilization Temperature : C Sterilization Pressure : 3-5 bar (Programmable) Vacuuming : Venturi System or Vacuum Pump PLC & Automation System : Siemens S7/300, Touch Panel, Simatic Software, Programme Uploads and Long Distance Remote System with Internet Connection Monitorization, Report Data Saving: Coloured Display, Turkish or English Menu Data Save and Print-out System for Reporting CE Certified 10 2 Shredding Automation control with current when system locked. Autoreversing screw steps can be programmed for different capacity models. Manual loading with waste bags High standard of sterilization meeting requirements by regulations 2 Double Condensate Discharge Pressure Vessel and Shredder Hopper Meterials MEDICAL WASTE STERILIZATION SYSTEM WITH PRE SHREDDED AUTOCLAVE METHODS AKR100L 3 Sterilization Full automatic mode during vacuuming, steam charging and depressurising.automatic water discharging. 4 Waste Discharging Front door will be opened and waste discharge will be started automaticly with screw. 11

7 PRE SHREDDING MEDICAL WASTE STERILIZATION SYSTEM WITH PRE SHREDDED AUTOCLAVE METHODS Medical waste sterilization system with pre shredded autoclave methods Hopper,shredder and sterilization units are integrated Easy installation and disassembling Manufactured according to pressured vessel standards Compact design with its own crane High quality materials Various hourly capacity sterilization systems based on specific customer needs Full automatic and advanced automation control system with pressured direct steam penetration Advanced reporting and monitoring features High standard of sterilization meeting requirements by regulations Turnkey solutions including shredders, steam generators, air compressor systems Special gasket system for perfect vacuum and pressure conditions for both doors Multiple safety control devices and built with highest safety standards Design and manufacturing with international standards including CE, ASME, GOST-R AKR300L AKR500L AKR750L Sterilization Capacities (kg/h) Prosess Method Pressure Vessel and Shredder Hopper Meterials Pressure Vessel and CE Certification Total Weights with Steel Structures (exept steam boiler and compressor)(kg) Full Automatic, Pre-shredding, Pressured, Steam Sterilization Stainless-steel AISI 316 L Bureau Veritas Feeding Unit s Volume (lt) Sterilization Vessel s Volume (lt) Waste Feeding System Feeding, Discharging Door System s Opennig/ Closing, Locking/Unlocking Total Design Power (Excluding Steam Generator and Compressor) (kw) Full Automatic Including Lifter, Container Feeding System Hydraulic Hydraulic Hydraulic Dimensions (Width x Length x Height) (mm) 4700x4500x x5000x x6000x6500 Shredder s Electric Motor Power 1x22KW & 1x15KW 1x22KW & 1x15KW 1x22KW & 1x15KW Feeding, Discharging Door Design Method Bayonet Bayonet Bayonet Automatic Weight System Shredder Type : Double Axle, Separated gearbox for each axle Programmable Auto Reverse Control System for Shredder Waste Mixing and Discharging System : Archimedes Screw (Hardox 500) Sterilization Temperature : C TECHNICAL FEATURES Waste loading With automatic lifter. Number of cars can be programmed for various capacity during loads. Shredding Automation control with current when system locked. Autoreversing screw steps can be programmed for different capacity models. Sterilization Full automatic mode during vacuuming, steam charging and depressurising. Automatic water discharging. Sterilization Pressure : 3-5 bar (Programmable) Vacuuming : Venturi System or Vacuum Pump PLC & Automation System : Siemens S7/300, Touch Panel, Simatic Software Programme Uploads and Long Distance Remote System with Internet Connection Monitorization, Report Data Saving: Coloured Display, Turkish or English Menu Data Save and Print-out System for Reporting 2 Double Condensate Discharge CE Certified 4 Waste Discharging Front door will be opened and waste discharge will be started automaticly with screw

8 TECHNICAL FEATURES POST SHREDDING MEDICAL WASTE STERILIZATION SYSTEM WITH POST SHREDDED AUTOCLAVE METHODS Medical waste sterilization system with post shredded autoclave methods High quality materials Various hourly capacity sterilization systems based on specific customer needs Full automatic and advanced automation control system with pressured direct steam sterilization in autoclave Automatic shredding after loading into shredder s lifter Advanced reporting and monitoring features High standard of sterilization meeting requirements by regulations Turnkey solutions including shredders, autoclave trolleys, steam generators, air compressor systems Special gasket system for perfect vacuum and pressure conditions Multiple safety control devices and built with highest safety standards Design and manufacturing with international standards including CE, ASME, GOST-R AKR500A AKR1000A AKR1500A Sterilization Capacities (kg/h) Prosess Method Autoclave Material Pressure Vessel and CE Certications Total Weights (Autoclave with shredding system,- except steam boiler and compressor) (kg) Full Automatic, Post-shredding, Pressured, Steam Sterilization P295GH Bureau Veritas Sterilization Vessel s Volume (lt) Waste Feeding System into Shredder s hopper Autoclave Door System Total Design Power (Excluding Steam Generator and Compressor) Autoclave Inner Dimensions (Width x Length x Height) (mm) Autoclave Trolley (mm) Autoclave Car Material Full Automatic Including Lifter, Covered with transparent fences, Container Feeding System Full Automatic, Hydraulic closing/opening, hydraulic locking/unlocking 70 kw Ø2.000 x Ø2.000 x Ø2.000 x x1200x1200 AISI 316 L Autoclave Car Quantity for Cycle Door Designation Bayonet Bayonet Bayonet Shredding System Feeding Hopper Capacity (lt) Shredder Gearbox Power 1 x 22 KW & 1 x 30 KW 1 x 22 KW & 1 x 30 KW 1 x 22 KW & 1 x 30 KW Shredding System Waste Loading Full Automatic, Lifter, Manual Car Loading Compressor Capacities (bar - m3/min) 8-2,5 Steam Boiler Capacities (kg/h) Shredding System Space Dimensions (mm) 5000 x 5000 x x 6200 x 6500 Optimum Building Area Needs (mm) x x x x x x Shredded Waste Size (length - width) (mm) 100 x 30 Automatic Lifting for Autoclave Loading and Weight Control Shredder Type : Double Axle, Separated gearbox for each axle Programmable Auto Reverse Control System for Shredder Sterilization Temperature : C Sterilization Pressure : 3-5 bar (Programmable) Vacuuming : Water Jacket Vacuum Pump PLC & Automation System : Siemens S7/300, Touch Panel, Simatic Software, Programme Uploads and Long Distance Remote System with Internet Connection Monitorization, Report Data Saving: Coloured Display, Turkish or English Menu Data Save and Print-out System for Reporting 2 Double Condensate Discharge CE Certified 1 Waste loading Manual loading with stainless trolleys into autoclave.automatic weighing in front of autoclave.automatic sterilization process 2 Car loading Automatic lifting with safety 3 Waste Charging Automaticly lifting into hopper. Hopper safety door is opened 4 Shredding Automatic shredding process and hopper door is closed.direct loading into truck 14 15

9 İNTE A.Ş. İNTE A.Ş. KENT ÇEVRE MİROĞLU TEMİZLİK A.Ş. MİROĞLU TEMİZLİK A.Ş. ROHAN TEMİZLİK LTD. ŞTİ. AKTAŞ TEMİZLİK LTD. ŞTİ. BİBERCİ İNŞAAT ŞİRKETLER GRUBU ÇEVSAN ATIK GERİ DÖNÜŞÜM LTD. ŞTİ. HDN EQUIPMENT & TECHNOLOGIES CO. LTD CAMPAK GROUP MERSİN/TURKEY TOKAT/TURKEY MALATYA/TURKEY AFYONKARAHİSAR/TURKEY MANİSA/TURKEY VAN/TURKEY ŞANLIURFA/TURKEY KONYA/TURKEY DİYARBAKIR/TURKEY VIETNAM ACCRA/GHANA TO EXPORTS OVER 20 COUNTRIES Environment-conscious & environment-friendly manufacturing, protecting the future starting today Akar Makina has set up many medical waste sterilization systems in Turkey and abroad, and exports such systems to regions like Europe, Africa and the Middle East, and provides high-tech system projects with pre and post shredded medical waste sterilization systems. AFYON/TURKEY AFYON/TURKEY MANİSA/TURKEY KONYA/TURKEY MERSİN/TURKEY DİYARBAKIR/TURKEY VAN/TURKEY MALATYA/TURKEY TOKAT/TURKEY ŞANLIURFA/TURKEY VIETNAM ACCRA/GHANA 16 17

10 PRE SHREDDING FOR HOSPITALS POST SHREDDING AKR 50L Sample Layout CHIMNEY OUT SIDE AKR 1000A Sample Layout WATER DISCHARGE STEAM EXIT /4" COMPRESSOR STEAM GENERATOR AUTOCLAVE WATER SUPPLY WATER TREATMENT STEAM GENERATOR DN25 PN16 TYPE C 1/2" 1" DN32 PN16 TYPE C 1 1/4" DN32 PN16 TYPE C OFFICE-1 OFFICE-2 OFFICE-3 CONTROL PANEL 3000 TROLLEY CONDENSATE TANK STEAM BOILER COLD ROOM WATER TREATMENT COMPRESSOR CONTAINER WASHING ROOM OFFICE CONDENSATE TANK COMPRESSOR STEAM BOILER COLD ROOM ELEKTRICAL POWER SUPPLY AIR TANK 1000 lt CONTROL PANEL COMPRESSOR PRE SHREDDING AKR 300L Sample Layout 3614 WATER TREATMENT CONTAINER WASHING ROOM

11 20 NOTES

12 NOTES LARGE PROJECTS REQUIRE STRONG TEAMS

13 A : T : F : E :