product overview starting FAKUMA 2014

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Deirdre Campbell
5 years ago
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1 product overview starting FAKUMA 2014 discharging conveying dedusting drying the perfect partner for material handling

discharging the problem When discharging octoboxes, super sacks, big bags and FIBCs containing granular products or ground stock by means of suction lances, the conveying operation is frequently

The problem occurs in particular when the bulk container is getting empty.

solved by OKTOMAT discharging stations characteristics Applicable to all bulk containers with plastic inner liner (octoboxes, mesh boxes, super sacks, big bags and FIBCs) and to all bulk containers

complete discharging operation automatically While discharging by suction, the flexible bulk bag walls are pulled upwards and inwards by means of the automatic bag lifting operation.

That followed, the bulk bag is lifted up from the floor thus enabling the bag to get completely empty.

2 discharging the problem When discharging octoboxes, super sacks, big bags and FIBCs containing granular products or ground stock by means of suction lances, the conveying operation is frequently prone to interruption, resulting in operating down time. The conveying operation can only be resumed by manually repositioning the suction lance. The problem occurs in particular when the bulk container is getting empty. Over a long period, the operator must manually guide the suction lance over the material to ensure that the plastic inner liner is completely emptied. solved by OKTOMAT discharging stations characteristics Applicable to all bulk containers with plastic inner liner (octoboxes, mesh boxes, super sacks, big bags and FIBCs) and to all bulk containers with loops (for example super sacks, big bags and FIBCs). complete discharging operation automatically While discharging by suction, the flexible bulk bag walls are pulled upwards and inwards by means of the automatic bag lifting operation. This causes the bag to become closer and the bulk material around flows towards the evacuation point in center. That followed, the bulk bag is lifted up from the floor thus enabling the bag to get completely empty. The bag bottom type is essential for the degree of complete emptying (almost a hundred percent result is possible by using round bottom bags of PE). suitable for all flowable bulk materials The vibrating suction head is able to evacuate all flowable bulk materials, plunging into the bulk material and assisted by vibration loosening clumped material. The loosened bulk material is flowing then without difficulty and continuously into the suction through the centrally arranged suction pipe. Even ragged and powdered bulk materials can be discharged. Masterbatch PBT graphite phenolic resin agglomerated raw rubber EPCM A-PET wood resin fibre glas regrind PP resin resin cut regrind compound suction heads rigid PVC shredded TPU resin PP regrind plasticised hot melt raw rubber HDPE brown coal plastic film PP regrind PS regrind regrind bulk material PVC coke regrind

discharging OKTOMAT functional principle advantages at a glance hopper loader OKTOMAT discharging station

box with an integrated assembling aid. The final assembling can be easily done with just a few turns.

the bulk bag and to place it under the place of suction.

bulk materials. As soon as there is vacuum in conveying pipe line, the Oktomat starts discharging.

hardest operating conditions, mainly in a three shift operation.

OKTOMAT discharging stations types overview OKTOMAT Eco entry level type ECO-L - for low sealing height ECO-H

3 discharging OKTOMAT functional principle advantages at a glance hopper loader OKTOMAT discharging station vacuum station mounting The Oktomat discharging stations are delivered pre-assembled packed in a chip tray box with an integrated assembling aid. The final assembling can be easily done with just a few turns. only a handlift is required Basing on the discharging from the top, only a handlift is required to move the the bulk bag and to place it under the place of suction. automatically Oktomat discharging stations are autarkic and matching for every suction conveying system for bulk materials. As soon as there is vacuum in conveying pipe line, the Oktomat starts discharging. When using Oktomat double units, the discharging will be automatically switched on to the next full bulk container at empty signal. continuous emptying process Since 1996 there are thousands of Oktomat discharging stations in use under hardest operating conditions, mainly in a three shift operation. low-maintenance Oktomat discharging stations are low-maintenance in operation and easy to maintain. OKTOMAT discharging stations types overview OKTOMAT Eco entry level type ECO-L - for low sealing height ECO-H - for high bulk bags OKTOMAT Classic Plus starting from low cost basic type up to fully equipped especially space-saving operable in front OKTOMAT SOS all-rounder maximum functionality suction head oscillating system (SOS) OKTOMAT CLEAN made completely of stainless steel with OKTOBAG control for pharmaceutical and food grade application

drying precision resin dryer types overview WINneo savings package allround

by means of quick clamps without using any tools.

glass 0,5 / 1,0 / 2,5 / 5 Liter WINneo drying containers of stainless steel

with a movable base frame working principle of Helios digital pneumatics

pressure, the dew point would drop down to -20 C up to -28 C.

tasks in drying of thermoplastic materials.

meet exactly the drying task by means of patented HELIOS high pressure

combining 2-5 air supply valves with different nozzle diameters in binary

4 drying precision resin dryer types overview WINneo savings package allround talent detachable dryer control The dryer control (JetBox) can be detached by means of quick clamps without using any tools. operator panel operator panel Micro size dryer WINneo drying containers of glass 0,5 / 1,0 / 2,5 / 5 Liter WINneo drying containers of stainless steel 6 / 12 / 24 / 20 / 30 / 50 / 75 / 120 / 200 Liter stand-alone dryer type with a movable base frame working principle of Helios digital pneumatics Once the refrigerated dried compressed air is decompressed to atmospheric pressure, the dew point would drop down to -20 C up to -28 C. This dry air quality level is sophisticated for more than 95% of drying tasks in drying of thermoplastic materials. By means of auxiliary equipments, the dew point can be dropped down up to -60 C. The system is capable to use the quantity of dry air only as required to meet exactly the drying task by means of patented HELIOS high pressure digital pneumatics, up to 32 different dry air volume flows are possible by combining 2-5 air supply valves with different nozzle diameters in binary code. This enables defined drying programs, with absolute repeat accurancy, combined with material-specific system adjustments by means of editable data base. Additional drying period control can be done by means of HELIOcontrol software.

drying characteristic features week-timer timer 09:05 thu 04.08.2013 preheating period 1.

5h mat batch drying station batch drying - for small production lots on injection moulding machines - for clean room applications with hermetically sealed drying containers pre-drying station for

allowed dew point value 0=Alarm OFF -20 C exchangeable drying containers drying containers of glass 0.5 / 1.0 / 2.

5 drying characteristic features week-timer timer 09:05 thu preheating period 1.5 h large graphic display with an intuitiv graphic user interface resins data base material temp time ABS 80 C 3.0h ABS/PC 110 C 3.0h ASA 80 C 3.0h ASA/PC 110 C 3.0h CA 75 C 2.5h CAB 75 C 2.5h mat batch drying station batch drying - for small production lots on injection moulding machines - for clean room applications with hermetically sealed drying containers pre-drying station for quick material change drying station for sampling day production start OFF mon 06:00h 22:00h tue 06:00h 22:00h dew point measuring overdrying protection configuration dew point alarm max. allowed dew point value 0=Alarm OFF -20 C exchangeable drying containers drying containers of glass 0.5 / 1.0 / 2.5 / 5 liters drying containers of stainless steel 6 / 12 / 20 / 30 / 50 liters overdrying protection overdrying protection ON waiting for start of production temp. reduction ON reduction temp. 50 C indicator lamp OFF potential free contact closed NO energy efficiency conveying control conveying control 2ME layering 1/2 2.0s component 2 30% permitted conveying time 99s conveyor control ON dedusting impulse 2 functional principle batches drying station trolley processing machine continuous drying PC 120 C 3 h capacity 100 g/h air flow 8 l/min heating power 40 W dry air generating 48 W dew point -23 C ENERGIE EFFIZIENZ I E G A R A N T keeping material dry while processing filling of drying containers with material HELIOmat excepting 14 days testing period.

conveying vacuum hopper loaders conveying of resin,

separating/dedusting resin separating/dedusting

suitable for all technical resins for 1 component

of glass/stainless steel HFM-15K / HFM-30 K vacuum

channel blower SFG vacuum hopper loaders of

station with rotary claw type blower operating

6 conveying vacuum hopper loaders conveying of resin, regrind, powdered materials hopper loaders separating/dedusting resin separating/dedusting with integrated conveying 2-stage separation/dedusting for resins before drying/processing adjustable grade of dedusting suitable for all technical resins for 1 component star mix for 2 components HFM vacuum hopper loader of glass/stainless steel HFM-15K / HFM-30 K vacuum stations HV vacuum station with 2 stage side channel blower SFG vacuum hopper loaders of stainless steel SFG 2 / SFG 3 / SFG 6 HVK vacuum station with rotary claw type blower operating principle Venturi suction lance V2 short/long example of use example of use SFG OKTOMAT discharging station vacuum station

dedusting clean superior dedusting 3-stage dedusting with compressed air driven suction conveying to

plastification unit due to its small dimensions and low weight.

bottom by suction valve integrated gentle conveying for portioned filling of the dedusting chamber

suction separate dust collecting container extensive control dedusting chamber buffer tank with

7 dedusting clean superior dedusting 3-stage dedusting with compressed air driven suction conveying to avoid rejects caused by dust in resin HELIOclean can be mounted directly on a dryer over the plastification unit due to its small dimensions and low weight. ejector top dedusting chamber with dust catcher of special glass on buffer tank, closed at the bottom by suction valve integrated gentle conveying for portioned filling of the dedusting chamber compressed air ionisation to loosen the finest dust 2 compressed air driven supply devices for dust suction separate dust collecting container extensive control dedusting chamber buffer tank with filling level sensor dusty cleaned dust collecting container PMMA resin PMMA resin with clean air filter total height: 530 mm (with pipe bend) weight: 9 kg

engineering and devices for material handling HELIOS is spezialising in development, production and worldwide sales of devices and machines for the material

The spectrum includes industrial discharging stations for octoboxes, super sacks, big bags and FIBCs, pneumatic and dedusting conveying devices and plastic

The products are applied in the most different fields and applications, such as plastic, automobile, electrical, medical and chemical industry.

OMATIC hopper loaders HELIOjet, HELIOmix, HELIOvac resin separators HELIOstar -S, HELIOmix -S resin deduster HELIOclean resin dryer WINsystem, WINneo batch

35418-0 Fax +49 / (0)8031 / 35418-60 info@helios-systems.

8 engineering and devices for material handling HELIOS is spezialising in development, production and worldwide sales of devices and machines for the material handling, especially in the field of plastic processing, starting from the raw material production and compounding to the point of processing. The spectrum includes industrial discharging stations for octoboxes, super sacks, big bags and FIBCs, pneumatic and dedusting conveying devices and plastic resins dryers, top-mounted, stand-alone or batch dryer types applicable. Guaranteed Made in Germany. The products are applied in the most different fields and applications, such as plastic, automobile, electrical, medical and chemical industry. discharging conveying dedusting drying Themed, I am the Original issue HELIOS is setting new industry standards for many years discharging system OKTOMAT, OMATIC hopper loaders HELIOjet, HELIOmix, HELIOvac resin separators HELIOstar -S, HELIOmix -S resin deduster HELIOclean resin dryer WINsystem, WINneo batch resin dryers HELIOmat software for drying process documentation HELIOcontrol Helios GmbH Hechtseestrasse Rosenheim/GERMANY Tel +49 / (0)8031 / Fax +49 / (0)8031 / info@helios-systems.de after-sale service training at HELIOS maintenance interim devices dryer calibration spare parts service leaving within 24 h Prove us you will be surprised! HELIOS products and systems are patented. The perfect partner for material handling EN_ _product-overview Änderungen vorbehalten

HELIOMAT. Portions dryer with detachable drying containers. Precision plastics resins dryer with documented drying quality

HELIOMAT. Portions dryer with detachable drying containers. Precision plastics resins dryer with documented drying quality Gerätebau für Kunststofftechnik Patented solutions to the plastics industry Portions dryer with detachable drying s Precision plastics resins dryer with documented drying quality Application Predrying