MATERIAL SUPPLY Efficient Robust Reliable

Transcription

1 For injection moulding and extrusion MATERIAL SUPPLY Efficient Robust Reliable

2 SYSTEMS AND FUNCTNS Pneumatic conveying systems from silos to injection moulding machines or extruders the navigation system for your feed systems Our portfolio comprises complete feed systems as well as all system components needed for a modern material supply installation. Reflecting the unique nature of your materials and production processes, we plan and implement your bulk product logistics and feed systems with components tailored to your specific needs. We also take care of engineering and on-site installation. Quality & reliability The path the material takes can be seamlessly recorded including material and batch numbers and can be viewed by Quality Management at any time. This has special benefits for you and your customers. BENEFITS Tailored plant layout for various materials Creation of material handling concepts for your operational processes and packaging sizes Selection and, if necessary, redesign of individual plant components Maximised plant availability through redundant pumps, filters and control components Flexibility through modular hopper loaders and central filters Easily scalable through bus system with I/O nodes Perfect control through touch panel computer: from a simple 4 display to a 12 system visualisation or PC control console Seamless coupling and batch verification through RFID coupling monitor Fully-automated material supply with state-of-the-art automatic coupling station technology 9 EXTRUSN 2x 2x VF30 Bypass Silo 1 Silo 2 VH48 VH48 VF48 Bypass 12x 4x 2x Klauen-Vakuumpumpe 5,5 kw P1 VF30 Bypass SFX Last Gebläse 22 kw 1x Klauen-Vakuumpumpe 5,5 kw P2 1x 4x 2x Silo 3 Silo 4 VH48 VH48 VF48 Gebläse 22 kw stand-by Bypass 7" SFX 4x 2x VF30 Bypass Klauen-Vakuumpumpe 4,0 kw P3 Silo 5 Silo 6 Gebläse 22 kw VF30 Bypass SFX Last 1x 1x 4x 2x Klauen-Vakuumpumpe 4,0 kw P4 Silo 7 Silo 8 Bin 1 Bin 2 Bin 3 Bin 4 20x 4x Bin 5 Bin 6 Bin 7 Bin 8 2x 2x 4x 12" Silos, coupling stations Loading stations Material hoppers Material distribution

3 VH37 VH37 VH37 VH37 VH37 VH37 VH37 VH37 VH37 VH L 100 L 100 L 100 L for your material handling OPTNAL EXTRAS Up to 200 separators Up to 10 vacuum circuits Up to 255 I/O nodes Autom. standby function for pumps and blowers (for fault) Automatic pump start function Touch display 4, 7, 10 or 12 with housing and PSU Connection of automatic coupling stations and material flow tracking Separator can be connected between conveying circuits Backup PLC for maximum fail-safety and plant availability Security Made in Germany (server in Germany with SSAE-16 and ISO certificates) Remote maintenance with router technology (VPN protocols, 24-bit encryption) MODEL-BASED MATERIAL HANDLING (MBM) The all-inclusive feed controller All plant components are mapped onto an object model, which mirrors the material paths, conveying air volumes and materials to be conveyed in a higher-level structure. Benefits Virtual material path through mapping of pipe and hose connections and material flow in an object model Central material management for feed, drying and silos Continuous target/actual material comparison Material selection and batch number input Batch log Material check-in Data export to USB stick or FTP download Connection to your company network INJECTN MOULDING VF30 VF30 VF37 VF37 VPN-Ruter SFX-Master / 2x PLC inkl. Last Internet 12" Tschritter F-Modul M29-M48 M54-M63 Silo 1 Silo 2 LSV Klauen- Vakuumpumpe 4,0 kw Stand-by Klauen- Vakuumpumpe 4,0 kw Vakuumpumpe 7,5 kw bauseits Silo 3 Silo 4 M60-M637 M469-M53 Silo 5 Silo 6 28x M51-M752 M49-M726 Silo 7 Silo 8 M908-M641 M905-M? Silo 9 Silo 10 Hopper loader Pump stations Controller Control console

4 MATERIAL SOURCES Material handling begins with storage of the bulk goods and their incorporation in the feed system. We pay great attention to selecting the right silos, hoppers, loading stations and components for each specific application and material, as these are especially important for an optimised material flow. Energy-efficient, gentle material feed are the key characteristics of the perfect, long-lived conveying system. COMPONENTS Silo fill-level measurement with radar sensors & ultrasound Charging controller for external silos and hoppers Suction pots with up to 24 outlets Aluminium or stainless steel hopper Hopper with integrated couplings Day and buffer hoppers Hand loading stations kg/h Big Bag charging stations Big Bag discharging stations Okta Bin stations Textile containers All components are selected and configured for your plant. Suction pots Hoppers Manual charging Big Bag charging Big Bag discharging

5 MATERIAL DISTRIBUTN The distribution of material from silo to processing machine is our core business, in which we have accumulated know-how for more than 40 years. We support your production operation with customised coupling and switching stations. Customised for best possible overview and handling Reliable material distribution Prevention of incorrect feed connections Targeted guidance Controller enable through Quality Management COMPONENTS Hand coupling stations Customised Planning for optimum handling RFID coupling monitor For seamless logging and monitoring of the connected materials Target/actual comparison and alarm on wrong connections Batch logging Slider and automatic coupling stations Fully-automatic material selection and changeover Function without user interaction Coupling stations Automatic coupling stations Engineering Piping Slider of automatic coupling station Dryblend slider coupling station Material coupling stations Coupling stations RFID coupling detection Automatic coupling stations

6 VHx HOPPER LOADERS As the core of a feed system, the hopper loader is especially important. Consisting of individual modules, the VHx series can be ideally matched to your plants. Hopper loaders for injection moulding machines and extruders for suction conveyors with central blower stations For granulate, grinds, PVC Dryblend flakes Full flexibility through modular system BASIC EQUIPMENT Separators from 4 to 250 litres in stainless steel Hinged cover for easy cleaning Pipe unions from 38 to 104 mm Stainless steel perforated plate filter or PP filter cartridge Control unit with on/off switch & indication of empty suction and demand Pneumatic feed valve, pneumatically operated Components in contact with material made from stainless steel OPTNAL EXTRAS Diaphragm valve with implosion filter cleaning (Vacu-Tab) Demand signalling through ultrasound sensor Pipe union Ø 38 or 104 mm Extension rings Max. fill level probe Dedusting attachment Material container with flange Material hopper for machines Filter cartridge made from polypropylene (PP) or PET, conical cloth filters Dry-air cleaned filter cartridges Body made of borosilicate glass for GRP Flap hopper/inspection hatch Easy cleaning Demand indicator Max. level sensor

7 Technical data Article VHx 15 VHx 21 VHx 30 VHx 37 VH 48 VH 63 Conveying capacity 50 kg/h* 200 kg/h* 800 kg/h* 1200 kg/h* 2000 kg/h* 3000 kg/h* approx. *1 Separator 4 litres 9 litres 18 litres 40 litres (ext litres 250 litres litres) Tube socket Ø 32, 38 mm Ø mm Ø mm Ø mm Ø mm Ø mm Filter VA Paper, VA, PET fine Paper, VA, PET VA, PP, PET, fleece VA, PP, PET, fleece VA, PP, PET ( *1 : Depending on blower, material and conveying distance) FOR DRYBLEND The material properties of Dryblend require special adaptation: Enlarged exit openings with flap Special PP filter You can count on our experience of more than 40 years in feed systems for extruders for door and window profile production. Feed quantities: VHx 30D (approx. 200 kg/h*), 37D (approx. 400 kg/h*), 48D (approx. 600 kg/h *PVC Dryblend) FOR SHORT CONVEYING DISTANCES VENTURI HOPPER LOADER Venturi hopper loaders use compressed air to feed the material to the machine. They are ideally suited for small quantities and short conveying distances. Suitable for small quantities and short distances up to 20 kg/h and up to 10 m conveying distance FOR GLASS FIBRE PELLETS Abrasive and scouring materials, such as GRP require the use of various borosilicate glass components. This material can cope with these special conditions. Separator-body made from borosilicate glass Compressed air valve Pneumatically operated non-return flaps Max. level sensor, fitted externally Material container with flange T-pieces made from borosilicate glass to decelerate the material before the separator inlet Y-pieces, branch-off pieces and coupling stations made from borosilicate glass Adapted piping: Hardened, glass, stainless steel Reed switch Filter options Operation Durable design

8 PUMPS/PUMP STANDS PUMP LAYOUT Our engineers look back on more than 40 years experience in the calculation and layout of pumps and blowers. The vacuum concept is devised individually to customer and material requirements. It takes into account, for example, the ambient outside air, height above sea level, conveying distance and the pipe diameters, feed capacity and material properties. All of this ensures the ideal material feed performance. Drive rating from 1.2 to 30 kw Individual pumps and blower stations Automatic switchover to standby pump on fault Pump stands with time-controlled pump switchover Manual pump switchover for maintenance and cleaning Special layouts for altitudes above 2000 m ASL Dynamic changeover of feed circuits to switching pumps Frequency-controlled pumps for gentle feeding and high energy efficiency S m³/h PREFILTER The safety filter collects dust, angel hair and fine particles in a central container and protects the blower from dust and wear. The filter is self-cleaning using the implosion principle. Depending on the material, various filter inserts and cartridges can be used. Available are fabric, fleece, polypropylene, polyester and paper as well as implosion and jet filters. Dust containers made from stainless steel, glass or polycarbonate, or lattice boxes with dust bags collect the material. OPTNAL EXTRAS Cleaning with PET filter cartridges Shuttle valve for separating separator and dust collecting chamber Pneumatically actuated shuttle valve Gate valve at filler neck Ultrasound level monitoring for dust container Bag clamps for lattice boxes with inlay Klauen-Vakuumpumpe 5,5kW Seitenkanal-Verdichter A p hpa (mbar) Klauen-Vakuumpumpe 4,4kW Seitenkanal-Verdichter B Vacuum pump with prefilter & bypass Claw vacuum pump Filter cartridges

9 COMPACT FEED CONTROLLER Simple standard controller for small feed systems Materials handling in a control cabinet Feed controller for 1 to 12 separators 1 pump with bypass and prefilter 1 emptying valve Wall cabinet: Paint-finished steel, IP54, lightning lamp Simple touch display for on/off, input, feed and emptying times, fault indication PLC type: Wago Ethernet Controller Load section max. 5.5 kw DOL starting Expansion to bus system controller possible for your material handling BUS SYSTEM Feed controller for large, spatially distributed feed systems Up to 200 separators Up to 10 vacuum pumps Automatic pump stop on fault Time-controlled pump switchover Connection to coupling monitor and automatic coupling stations I/O nodes for decentral cabling of separator and pumps Flexible expansion potential Uncomplicated, inexpensive cabling PLC type: Wago (PFC 200) Ethernet Controller Remote access/remote maintenance (VPN with 2048 bit-encryption PLC/ master display I/O node I/O node I/O node Security standard SSAE-16, ISO certificates. Security Made in Germany (server in Germany with SSAE-16 and ISO certificates) All feed controllers are planned, designed, built, programmed and tested at Tschritter. Whether a collection of standard modules or custom programming we realise your ideal system concept for you. Benefit from our expertise and more than 40 years experience in the plastics industry. Slave display Slave display Prefilter, pump, bus controller Production & testing Network, remote nodes

10 OPERATN/VISUALISATN The networked feed system From the silo to the processing machine control and monitoring of all stations. For visualisation, various operator panels (OP) are available. BENEFITS Networking of all plant components (silos, dryers, dosing) Visualisation at the processing machine or External visualisation Remote access/remote maintenance OP5 OP7 OP10 OP12 or PC visualisation Company LAN network Feed controller Ethernet Ethernet ROUTER WEB SCx silo controller Feed display Dryers Controller Direct dosing Controller Batch metering Controller Silo control SCx Feed system operation SGM Dry air generation WD1 dosing

11 FEED SYSTEM MODELLING Just like roads and junctions are shown on a GPS navigation system, the SFx system maps all pipe lines, couplings, distributors and machines and visualises them on the controller s display. The paths the materials take and the process air can be individually changed for each station. The operator can call up and change the same data at different stations MATERIAL SELECTN VISUALISATN Material and batch selection Material selection with material number LOG, BATCH LOG Material and batch selection Virtual material route Dryer connection SILO CONTROL SILO CONNECTN DRYER CH RFID coupling Automatic coupling station Target/actual states of coupling stations Quarantine function

12 SFx pneumatic SFx pneumatic suction suction conveyors conveyors IMPLEMENTATN Our services for trouble-free feed EXPERTISE We look back on more than 40 years of competent partnership with the plastics industry. Quality and innovation are at the heart of our activities. With our extensive experience, we are well placed to plan and implement your projects. PROJECT PLANNING/ENGINEERING To guarantee ideal feed rates and ratios, we calculate the required conveying distances, pipe diameters, blower stations and device configurations for you and illustrate these in a flow diagram. Our engineers develop the ideal system concept for you. INSTALLATN Operating throughout the world, our installation team ensures that your plant is installed to the highest standard, whether in Brazil or in China. PIPING Pipes are available in a range of diameters and materials, including aluminium, glass and stainless steel. Just contact us for advice. COMMISSNING/TRAINING An integrated feed system also comprises commissioning of the electrical lines and controllers. We offer training both on-site and at our premises to optimise your internal processes and help you increase efficiency. SUPPORT/SERVICE Fast help is available through our Service Management System, which contains all customer data. We also ensure the long-term availability of spare parts for you. Should you have questions or problems, we are here for you. Piping Assembly Commissioning Service & support Your link to the Tschritter GmbH Industriestr Dorfprozelten, Germany Tel.: +49 (0) ; fax: +49 (0) info@tschritter.com; website: Pneumatic suction conveyors 2016, doc: SFx Pneum-Saugförderanlagen-EN