Model 800 Instruction Manual. Juiced Rite Juiced Rite, LLC 1243 Columbia Ave Unit B4 Riverside, CA 92507

Transcription

1 Model 800 Instruction Manual Juiced Rite Juiced Rite, LLC 1243 Columbia Ave Unit B4 Riverside, CA 92507

2 Table of Contents 1. EC Declaration of Conformity Description of Model a. General Description i. Model 800 Press ii. M12-SF Disintegrator iii. Fill System iv. Waste Conveyor b. Intended Use c. Work Station 3. Installation...7 a. Model 800 b. Fill Arm c. M12-SF Disintegrator 4. Warnings Before Use...8 a. Emergency Stop Operations i. JR800 Control Panel E-Stop ii. JR800 Back E-Stop iii. M12-SF Disintegrator E-Stop b. Protective Measures i. Sensors ii. Guards c. Improper Use i. Over Filling Bags ii. Pressing Other Objects iii. Maintenance While On d. Risidual Risks 5. Use of Machinery a. Interface b. Shredder c. Fill d. Press e. Collect f. Dump 6. Care & Maintenance a. Power Isolation for Maintenance i. Operator Switch ii. Unplug b. Daily Cleaning

3 i. Before First Press ii. After Last Press c. Routine Procedures i. Bolt Check ii. Lubrication iii. Fluid Change iv. Fluid Flush v. Replace Press Bags vi. Replace Press Boards vii. Replace Disintegrator Screen viii. Replace Feed Hose ix. Replace Spreader Strap d. Maintenance Schedule 7. Replacement Parts a. Press Bags b. Press Boards c. Press Plates d. Oil Filter e. Feed Hose f. Disintegrator Screen g. Hydraulic Fluid h. Board Spreader Strap 8. Contact Juiced Rite, LLC... 19

4 Instruction Manual JR Juiced Rite 3

5 Product Description The Juiced Rite Model 800 is a semi-automated hydraulic juice press machine designed to handle a wide range of produce. The press is designed to be operated by a single user. The operator controls produce reduction, filling of the press bags, initiating the press (squeeze) operation, and dumping waste product. The operator is provided with a touch screen interface to initiate and monitor these commands. The Model 800 itself is an industrial cold press juice processing machine. It has 8 sets of press boards which nest to increase effective pressing surface area. Model 800 Cold Press Machine (JR800) Some Custom Installations can incorporate a produce shredding system with a top feed hopper to be integrated with a produce conveyor feed system. Disintegrator System 4

6 Instruction Manual JR Juiced Rite This installation also includes a user operated produce fill system. This fill arm allows the operator to fill each press bag with reduced produce with a simple and intuitive single button control system. The fill arm locks into position away from the press when not in use. The fill arm is fully supported by rollers on an extended frame above the JR800. Fill System Finally, an integrated waste conveyor is included beneath the JR800, allowing for easy removal of produce cake after it has been pressed. Waste Conveyor System 5

7 Juiced Rite JR Instruction Manual Produce Flow through JR800 System 6

8 Installation Instructions Installation Plan The entire JR800 system will be installed by Juiced Rite Employees at at the customer s location.. Installation floor plan 7

9 Juiced Rite JR Instruction Manual WARNING READ BEFORE OPERATION EMERGENCY STOP OPERATION There are 3 Emergency stop buttons on the system. Any of these will immediately cut power to the entire system and swiftly bring all moving parts toa complete and safe stop. E-Stop Locations Above Control Panel Fill Stand, Opposite side of Control Panel 8

10 Instruction Manual JR Juiced Rite Disintegrator Electrical Enclosure, Opposite from Control Panel Emergency Stop Switch Locations Above Control Panel Fill Stand, Opposite side of Control Panel Disintegrator Electrical Enclosure, Opposite side of Control Panel 9

11 Juiced Rite JR Instruction Manual Protective Measures Sensors The JR800 uses a Light Curtain to stop pressing operations if the safety beam is broken by either the user or a foreign object. If the Light Curtain is triggered by a user s limb or any other object, the entire hydraulic system immediately shuts down. Once the Light Curtain is free of obstruction, the hydraulic pump can be restarted and the pressing operations can be commanded to continue. Guards The JR800 has several stationary guards in place to prevent user contact with dangerous areas of the machine. These guards can only be removed with tools, and should only be removed when maintenance is being performed by skilled personnel.. Power Isolation If any of the JR800 s components require maintenance, the Disconnect Switch (Located on the electrical enclosure of the disintegrator stand) should be switched to off. This will prevent any part of the machine from unexpectedly starting up while maintenance is being performed. 10

12 Instruction Manual JR Juiced Rite Improper Use - DO NOT DO NOT Over Fill Press Bags Over filling bags with produce slurry can create a hygienic issue. Slurry will spill out of the bags, with significant force if the bags are especially full. This can leave produce slurry in difficult to reach areas. DO NOT Press Other Items NEVER Press any object other than prepared produce. This can damage the machine, and potentially harm individuals nearby if the object, or part of the object, is ejected from the press. DO NOT Conduct Maintenance While Power is Connected NEVER conduct maintenance unless the machine is properly isolated from its power source. 11

13 Juiced Rite JR Instruction Manual Instructions for Use Control Panel/User Interface The JR800 is controlled using a Schneider 5.7 Touch Panel Screen. Every normal use operation can be controlled from this screen. Model 800 Home Screen Menu Selection Format Single Press Operations (MENU OPTION)>SELECTION Press and Hold Operations (MENU OPTION)>(SELECTION) Example HYD PMP>START Example PRESS>(CLOSE) 12

14 Instruction Manual JR Juiced Rite Disintegrator System Ensure that Produce is present in disintegrator hopper SHREDDER>START Feed Screw>(FEED) Once adequate produce is present in lower hopper or produce is expended, SHREDDER>STOP Fill Arm System Ensure that Press is fully open. Position Feed Arm Nozzle over Bag Opening Press and hold Feed Arm Button (BLUE) to dispense produce slurry Press System Ensure that press bags contain appropriate amount of produce slurry HYD PMP>START PRESS>(CLOSE) Once produce has been fully compressed, collect juice. PRESS>(OPEN) HYD PMP>STOP Collection System Juice is gravity fed through the valve in the Juice Collection Tray. Ensure that a sanitary receptacle is in place before opening collection valve. Waste Dump System Use Cake Paddle to break away pressed produce cake from the press bag Ensure that press area is free of obstruction. ROTATE>(DUMP) Ensure that waste receptacle is present and has space available CONVEYOR>START Once produce cake has fallen out of press bags, and waste has left converyor area, CONVEYOR>STOP ROTATE>(FILL) Maintenance Shut-Off Before any maintenance is performed, the entire system must be isolated from its power source. Ensure that all components are stopped and in ready positions using the touch screen interface. PRESS>(OPEN) SHREDDER>STOP HYD PMP>STOP Now set the disconnect switch, located on the disintegrator s electrical enclosure, to the OFF position. 13

15 Juiced Rite JR Instruction Manual Maintenance Operations Power Isolation BEFORE ANY MAINTENANCE OR CLEANING Disconnect Operator Switch The operator switch is located on the outside of the electrical enclosure located on the back side of the Disintegrator assembly. Set this switch to the OFF position to cut power to all components in the system. Daily Cleaning Before First Press Visually inspect the system to ensure that there are no cleaning solutions left pooling from the night before, and that the cleaning performed has effectively removed all food particles from the machinery. After Last Press The cleaning procedure must be very thorough to remove the risk of contamination. Use Low Pressure for washdown of the Press Area. Do not pressure wash. 14

16 Instruction Manual JR Juiced Rite First, remove all press bags and press boards from the press area, wash these separately in a safe area. Wash down and scrub the press area with low pressure and food safe nylon bristle brushes. Pay especially close attention to inside corners and crevices. All food particles should be scrubbed and washed out of the press area. Several styles of food safe brushes should be available to appropriately reach all of the press area. Examples of Food Safe Bristle Brushes, PERFEX ( For surfaces outside of the press area, wipe clean with a sanitizing agent, and scrub with food safe nylon brushes only if necessary to remove food particles and other stains/debris. Clean in Place The cleaning ball on the Disintegrator hopper is designed to be used with an external (Not Provided) Clean in Place (CIP) system. This system can include a combination of pump and tank with cleaning solutions, either hot or cold, depending on the customer s cleaning needs. CIP Fluid should be pumped through the Disintegrator hopper, the feed hose, and the fill arm to make certain that all internal components have been cleaned and sanitized. These components should be left as open as possible to facilitate drying before next use of the machinery. If the environment allows, the feed hose can be vertically hung to dry, as loon as no low spots remain to allow interior pooling of cleaning agents. Routine Maintenance Procedures 15

17 Juiced Rite JR Instruction Manual Bolt Check This is a general procedure. Check all available bolts to ensure that they are fastened tightly and that there are no bolts which repeatably come loose. If there is a problem bolt, contact Juiced Rite, LLC. Lubrication Lubricate wheels on the filler carriage. Check level of oil on the positive displacement pump in the fill arm assembly and add as necessary. Fluid Change Empty out the oil in the reservoir into an appropriate container using its drain plug. Refill to marked level. Replace Press Bags The press bags are held in place by pins through grommets in the press bags. To exchange the bags, ensure that the machine is disconnected from its power source. Next, unhook the grommets from their respective pins, and simply lift the bags out of the press area. Replace Press Boards The press boards are held in place by the spreader strap and pins on the press plates. Remove press boards by first removing Replace Feed Hose The feed hose should be replaced according to manufacturer specifications. Disconnect the hose at both ends and replace with a suitable hose. Replace Spreader Strap The Spreader Straps are attached with grommets to pins on each press plate. To replace it, simply pull the straps off the pins and place a new strap in its place. Ensure that each grommet is fully seated on its corresponding pin. Replace Disintegrator Screen The disintegrator screen should be replaced according to manufacturer specifications. NOTE: Contact Juiced Rite, LLC for detailed instructions if any of these processes are unfamiliar or unclear. 16

18 Instruction Manual JR Juiced Rite MAINTENANCE SCHEDULE Replace Disintegrator Screen Replace Spreader Strap Replace Feed Hose Replace Press Boards Replace Press Bags Hydraulic Fluid Change Lubrication Bolt Check MAINTENANCE OPERATION 6 Months, or whenever disintegrator performance slows significantly. At any signs of wear Approx. Annually 6 Months 3 Months 6 Months Monthly Weekly or more often FREQUENCY 17

19 Juiced Rite JR Instruction Manual Replacement Parts Part Name Part Number Critical Notes Press Bags AP Equivalent to Model 100 Press Bag Press Boards AP Press Plates MP Oil Filter HP Feed Hose AP### Sanitary Hose Disintegrator Screen MS### Corenco M12-SF Hydraulic Fluid HP048-U000U ISO 32 Board Spacing Strap AP###

20 Instruction Manual JR Juiced Rite CONTACT JUICED RITE, LLC PHONE: 1(800) (909) Extensions: 1- Sales 2- Parts/Orders 3- Service PHYSICAL: 1243 Columbia Ave Unit B4 Riverside, CA