NGO Ventless Submittal Information

Transcription

1 TurboChef Technologies Inc. NGO Ventless Submittal Information Spec Sheet 1.1 TurboChef Model/Part Number Guide 2.1 UL Ventless Label 3.1 Notice of Authorization to Apply to UL Mark 4.1 UL Listing 5.1 UL KNLZ Explained 6.1 KNLZ Letter 7.1 Emissions Test Results 8.1 Emissions by Product 9.1 Fire and Smoke Statement 10.1 Energy Usage Estimate 11.1 Surface Temperatures 12.1 LA City RR Certification Approval TurboChef Technologies, Inc. DOC-1217 / Rev E / Mar 2010

2 Page 1.1 THE NGO TM PERFORMANCE Utilizing TurboChef s patented technology to rapidly cook food without compromising quality, the NGO provides superior cooking performance while requiring less space and consuming less energy. VENTILATION UL 710B (KNLZ) listed for ventless operation. EPA 202 test (8 hr): - Product: Pepperoni Pizzas - Results: 0.64 mg/m 3 - Ventless Requirement: <5.00 mg/m 3 Internal catalytic filtration to limit smoke, grease, and odor emissions. SPECIFICATION SHEET EXTERIOR CONSTRUCTION Powder coated, corrosion-resistant steel outer wrap and door Die-cast aluminum front panels with matte-nickel accents Cool-to-touch exterior; all surfaces below 50 C Ergonomic matte-nickel door handle 4-inch nickel-plated legs INTERIOR CONSTRUCTION 201/304 stainless steel Fully welded and insulated cook chamber Removable rack and lower jetplate STANDARD FEATURES Independently-controlled dual motors for vertically-recirculated air impingement Top-launched microwave system Stirrer to help ensure even distribution of air and microwave Integral recirculating catalytic converter for UL 710B (KNLZ) listed ventless operation External air filtration Vent catalyst to further limit emissions and odors Smart menu system capable of storing up to 1,024 recipes Flash firmware updates via smart card Single or multiple-temperature interface Built-in self-diagnostics for monitoring oven components and performance Compatible with Oven Connect TM and ChefComm Pro Smart Voltage Sensor Technology* (U.S. only) Stackable (requires stacking stand) Warranty 1 year parts and labor CAT 5 Connection COMES WITH STANDARD ACCESSORIES 1 Bottle Oven Cleaner (103180) 1 Trigger Sprayer (103182) 1 Hard Anodized Cooking Tray (i1-9496) NGO TM FOR STARBUCKS COFFEE COMPANY This product conforms to the ventilation recommendations set forth by NFPA96 using EPA202 test method. * Smart Voltage Sensor Technology does not compensate for lack of or over voltage situations. It is the responsibility of the owner to supply voltage to the unit according to the specifi cations on the back of this sheet. 1. Blower Motors 2. Microwave System 3. Stirred Impinged Air (Top) and Microwave 4. Impinged Air (Bottom) 5. Catalytic Converter 6. Impingement Heater 7. Vent Tube Catalyst 8. Air Filter 9. Inlet Air for Cooling Electronic Components Ventless certifi cation is for all food items except for foods classifi ed as fatty raw proteins. Such foods include bone-in, skin-on chicken, raw hamburger meat, raw bacon, raw sausage, steaks, etc. If cooking these types of foods, consult local HVAC codes and authorities to ensure compliance with ventilation requirements. Ultimate ventless allowance is dependent upon AHJ approval, as some jurisdictions may not recognize UL certification or application. If you have questions regarding ventless certifications or local codes please ventless.help@turbochef.com TurboChef reserves the right to make substitutions of components or change specifi cations without prior notice. DOC-1143/Revision F/ December 2009

3 Page 1.2 NGO TM FOR STARBUCKS COFFEE COMPANY 25.0 (635 mm) 16.0 (406 mm) 11.8 (299.7 mm) 27.3 (693 mm) 21.0 (533 mm) 4.0 (102 mm) 2.5 (64 mm) 10.7 (272 mm) 25.9 (658 mm) 39.1 (993 mm) 2.5 (64 mm) US, CAN, LA (2L + G) UK, BK, JK (L + N + G) ED, BD, JD, SD (3L + G) EW, KW (3L + N + G) 18.5 (470 mm) 4.2 (107 mm) SINGLE UNIT DIMENSIONS Height mm Width mm Depth mm Weight 170 lb kg COOK CHAMBER Height mm Width mm Depth mm Volume 0.54 cu.ft liters WALL CLEARANCE (Oven not intended for built-in installation) Top mm Sides* 2 51 mm SHIPPING INFORMATION U.S.: All ovens shipped within the U.S. are packaged in a double-wall corrugated box banded to a wooden skid. International: All International ovens shipped via Air or Less than Container Loads are packaged in wooden crates. Box size: 38 x 26 x 37 (965 mm x 660 mm x 940 mm) Crate size: 38 x 26 x 39 (965 mm x 660 mm x 991 mm) Item class: 85 NMFC #26770 HS code Approximate crated weight: 290 lb. (131.5 kg) Minimum entry clearance required for box: 38.5 (978 mm) Minimum entry clearance required for crate: 39.5 (1,003 mm) * Side clearance required for electrical component ventilation. ELECTRICAL SPECIFICATIONS SINGLE PHASE US/Canada SKU: / i /240 VAC, 60 Hz, 30 amps, 6.2 kw International SKU: / i uk 230 VAC, 50 Hz, 27 amps, 6.2 kw International SKU: / i bk 220 VAC, 60 Hz, 28 amps, 6.2 kw International SKU: / i la 220 VAC, 60 Hz, 28 amps, 6.2 kw International SKU: / i jk 200 VAC, 50 Hz, 30 amps, 6.2 kw International SKU: / i jk 200 VAC, 60 Hz, 30 amps, 6.2 kw MULTIPHASE International SKU: / i ed 230 VAC, 50 Hz, 20 amps, 6.2 kw International SKU: / i ew 400 VAC, 50 Hz, 16 amps, 6.2 kw International SKU: / i jd 200 VAC, 50 Hz, 20 amps, 6.2 kw International SKU: / i jd 200 VAC, 60 Hz, 20 amps, 6.2 kw International SKU: / i kw 400 VAC, 60 Hz, 16 amps, 6.2 kw International SKU: / i sd 230 VAC, 60 Hz, 20 amps, 6.2 kw TurboChef requires installing a type D circuit breaker for all installations. TurboChef Global Operations 4240 International Pkwy, Suite 105 Carrollton, Texas USA US: TURBO ( ) International: Fax: TurboChef Technologies, Inc.

4 Page 2.1 October 14, 2009 Authority Having Jurisdiction Re: TurboChef Model number/part Number Scheme To Whom It May Concern: The TurboChef warming oven for Starbucks Coffee Company is a designated as the TurboChef Model: NGO The Part Number Designation for the base oven is: NGO-9501-XX-YY Where XX can be any unique combination of numbers (0-99), and where YY can be any combination of 2 letters, or omitted depending on the oven s electrical configuration. The XX parameter changes per the customers specification: however, the specification does not affect the oven s base configuration or any of its Safety, Ventilation, or Sanitation Certifications. Respectfully submitted, James K. Pool III Senior Vice President Engineering Procurement TurboChef Technologies Inc o c

5 Page 3.1

6 Page 4.1 NOTICE OF AUTHORIZATION TO APPLY THE UL MARK Turbochef Technologies Inc Mr. David Castillo Suite International Pky Carrollton Tx 75007, Us 10/12/2009 Our Reference: File E151487, Vol. TO BE DETERMINED Your Reference: David Castillo 8/8/09 Project Scope: Dear Mr. David Castillo: Project Number 09NK11970 UL/cUL KNLZ Complementary Listing Investigation for New Model NGO Oven in File E Vol.1 Sec.10 UL's investigation of your product(s) has been completed under the above Reference Number and the product was determined to comply with the applicable requirements. This letter temporarily supplements the UL Follow-Up Services Procedure and serves as authorization to apply the UL Mark only at authorized factories under UL's Follow-Up Service Program. To provide the manufacturer with the intended authorization to use the UL Mark, the addressee must send a copy of this notice to each manufacturing location currently authorized in File E151487, Vol. TO BE DETERMINED. This authorization is effective from the date of this Notice and only for products at the indicated manufacturing locations. Records in the Follow-Up Services Procedure covering the product are now being prepared and will be sent in the near future. This letter authorizes application of the UL Mark for 90 days from the date of this letter. Products that bear the UL Mark shall be identical to those that were evaluated by UL and found to comply with UL s requirements. If changes in construction are discovered, appropriate action will be taken for products not in conformance with UL s requirements and continued use of the UL Mark may be withdrawn. UL may elect to withdraw use of the UL Mark if the Applicant or Manufacturer fails to comply with UL s requirements including ongoing compliance of the product, under UL s Follow-Up Service. This is an electronically generated letter. Signatures are not required for this document to be valid. Page 1 of 2

7 Page 4.2 Notice of Authorization - 09NK11970 Any information and documentation provided to you involving UL Mark services are provided on behalf of Underwriters Laboratories Inc. (UL) or any authorized licensee of UL. The contents of this Letter are intended solely for the use of UL and the Applicant. The opinions and findings of UL represent its judgment given with due consideration to the necessary limitations of practical operation in accordance with UL s objectives and purposes. UL shall not otherwise be responsible for the use of or reliance upon the contents of this letter by anyone. UL shall not incur any obligation or liability for any loss, expense or damages, including incidental, consequential or punitive damages, arising out of or in connection with the use or reliance upon the contents of this letter to anyone other than the Applicant as provided in the agreement between UL and Applicant. Any use or reference to UL s name or certification mark(s) by anyone other than the Applicant in accordance with the agreement is prohibited without the express written approval of UL. Very truly yours, William Morler Project Engineer William.Morler@us.ul.com Reviewed by: Fred Zaplatosch Staff Engineer Fred.Zaplatosch@us.ul.com NBKD5F8-399CA5 This is an electronically generated letter. Signatures are not required for this document to be valid. Page 2 of 2

8 1 of 1 5/27/2009 9:08 AM KNLZ.E Commercial Cooking Appliances with Integral Systems... Page 5.1 KNLZ.E Commercial Cooking Appliances with Integral Systems for Limiting the Emission of Grease-laden Air Page Bottom Commercial Cooking Appliances with Integral Systems for Limiting the Emission of Grease-laden Air See General Information for Commercial Cooking Appliances with Integral Systems for Limiting the Emission of Grease-laden Air TURBOCHEF TECHNOLOGIES INC SUITE INTERNATIONAL PKY CARROLLTON, TX USA E Commercial microwave/convection ovens, Models C3/C, HHB, NGC, i3, i5, NGO. Last Updated on Questions? Notice of Disclaimer Page Top Copyright 2009 Underwriters Laboratories Inc. The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright 2009 Underwriters Laboratories Inc. "

9 8/28/2008 KNLZ.GuideInfo - Commercial Cooking Appliances with Integral Systems for Limiting the Emission of... Page 6.1 KNLZ.GuideInfo Commercial Cooking Appliances with Integral Systems for Limiting the Emission of Grease-laden Air View Listings Page Bottom [Heaters and Heating Equipment] (Heaters, Cooking Appliances) Commercial Cooking Appliances with Integral Systems for Limiting the Emission of Grease-laden Air See General Information for Heaters, Cooking Appliances This category covers cooking equipment intended for commercial use, such as pressurized deep fat fryers and other appliances for use in commercial kitchens, restaurants or other business establishments where food is prepared. Each appliance covered in this category is manufactured with an integral system feature to limit the emission of grease-laden air from the cooking process to the room ambient. These appliances have been evaluated for the limit of 5 mg/m 3 for the emission of grease-laden air to the room ambient in accordance with the recommendations of the National Fire Protection Association Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96, using the EPA-202 test method prescribed for cooking appliances provided with integral recirculating air systems. These products are not intended for connection to a ducted exhaust system. Appliances in this category are not provided with an integral fire extinguishing system. Authorities having jurisdiction should be consulted as to the requirements for this equipment with respect to fire extinguishing systems, such as the need for field installed systems in accordance with NFPA 96. For products with integral recirculating systems including fire extinguishing systems, refer to Commercial, with Integral Recirculating Systems (KNKG). In cases where the nature or construction of equipment is such that special precautions beyond the requirements of the National Electrical Code must be observed in installations or use, suitable warning or special instructions are marked on the equipment. Appliances Listed in this category are suitable for wiring with either copper or aluminum power supply conductors unless marked "Use Copper Wire Only For Power Supply Connections". Commercial cooking appliances of certain types are designed for permanent connections to water supply and sewer lines at the point of installation. Authorities having jurisdiction should be consulted as to the requirements for this equipment with respect to sanitation and connection to water supply and waste disposal lines. Neither the toxicity of coatings nor the physiological effects on persons consuming food products prepared by use of these appliances has been investigated. For cooking oil filters that are not an integral part of another appliance, see Commercial Filters for Cooking Oil (KNRF). For additional information, see Electrical Equipment for Use in Ordinary Locations (AALZ) and Heating, Cooling, Ventilating and Cooking Equipment (AAHC). The basic standard used to investigate products in this category is ANSI/UL 197, "Commercial Electric Cooking Appliances". Appliances Listed in this category with an integral cooking oil filter have been additionally investigated to the requirements in the standard "Commercial Filters for Cooking Oil", ANSI/UL The Listing Mark of Underwriters Laboratories Inc. on the product is the only method provided by UL to identify products manufactured under its Listing and Follow-Up Service. The Listing Mark for these products includes the name and/or symbol of Underwriters Laboratories Inc. (as illustrated in the Introduction of this Directory) together with the word "LISTED," a control number and one of the following product names as appropriate: "Commercial Cooking Appliance," "Cooking Appliance," or other appropriate product identity specified in the individual Listing, along with the words "with integral system for limiting the emission of grease-laden air. "

10 8/28/2008 KNLZ.GuideInfo - Commercial Cooking Appliances with Integral Systems for Limiting the Emission of... Page 6.2 Last Updated on Questions? Notice of Disclaimer Page Top Copyright 2008 Underwriters Laboratories Inc. The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Listed and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Designs and/or Listings (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from Underwriters Laboratories Inc." must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "Copyright 2008 Underwriters Laboratories Inc. "

11 Page 7.1 April 10, 2007 Mr. James Pool Turbochef Technologies Inc Suite International Pky Carrollton, TX United States Our Reference: File E Subject: INTEGRAL RECIRCIRCULATING SYSTEM Dear Mr. Pool: In reply to your message received today, I offer the following. Products in the KNLZ category (as well as KNKG) are evaluated to UL710B. It used to be that UL197 and supplement SB in UL197 was the standard that they were evaluated to. Basically, UL197 and Supplement SB became UL710B. There is no more Supplement SB in UL197 (9th Ed.). Any information and documentation involving UL Mark services are provided on behalf of Underwriters Laboratories Inc. (UL) or any authorized licensee of UL. Very truly yours, Fred Zaplatosch Staff Engineer 3015CNBK Tel: Fax: fred.zaplatosch@us.ul.com

12 Page 8.1 File: E Project: 09NK11970 Date: 9/23/2009 Client: TurboChef Technologies Model: Product Tested NGO 9 in. Pepperoni Pizza

13 Project No. 09NK11970 File: E Page 8.2 TurboChef Technologies Model: NGO Calculations needed for Nozzle Size = % Oxygen = %O 2 % Carbon = 0.01 %CO2 Stack Temperature = 28.6 C Barametric Pressure = 744 mmhg Stack Static Pressure = mm H2O Average Square root P = P mm H2O # Travers Points This number is calculated when device is calibrated Oxygen inside stack during operation Carbon Dioxide inside stack during operation Temperature inside stack during operation Barametric pressure at location of meter Static Pressure inside of duct Enter pressure differential at each transvers point in mm H2O, the take square root of P. Pressure CFM Pressure CFM Average Meter Temperature = 22 C Pitot Tube Coefficient = 0.84 % Moisture = 49.7 Sample Rate = Lpm Ideal Nozzle Size mm When numbers are entered into calculator, ideal nozzle size will be displayed. Enter number here in Actual Nozzle Size Used 1/2 in If ideal nozzle size is not available, locate nearest number. Enter what nozzle size was used for testing

14 Project No. 09NK11970 File: E Page 8.3 Start Time: 9:15 TurboChef Technologies Model: NGO Product Tested: 9 in. Pepperoni Pizza Cook Time: 100sec End Time: 5:30 Barometric Pressure: 744 mmhg Test Date: 09/23/09 Recovery Time: 0sec Room Ambient: 23C Filter Paper Start of Test: Filter Paper End of Test: g Frit g IMPINGER WEIGHT Impinger 1 (ml) 2 (ml) 3 (ml) 4 (g) Start Volume/Weight Start Weight (lbs) End Volume/Weight / / / Timed Meter Readings End Weight (lbs) Traverse Point Number Sampling Time Hr/Sec Gas Meter Reading (m 3 ) Orafice Pressure Differential H Velocity Head P Pump Vaccum In.hg Stack Temp C Probe Temp C Box Temp C Impinger Temp C Gas Meter Outlet C Initial : : : : : hr : : : : : hr

15 Traverse Point Number Sampling Time Hr/Sec Gas Meter Reading (m 3 ) Orafice Pressure Differential H Velocity Head P Pump Vaccum In.hg Stack Temp C Probe Temp C Box Temp C Impinger Temp C Gas Meter Outlet C 3 : : : : : hr : : : : : hr : : : : : hr : : : : : hr : : : : : hr : : : : : hr Page 8.4 Average Gas Meter Outlet Temperature: Average Gas Meter Outlet Temperature: C F H = mm H2O Tm = R H = in H2O

16 Project No. 09NK11970 File: E Page 8.5 TurboChef Technologies Model: NGO Start Time: 9:15 End Time: 5:30 Test Date: 09/23/09 Cook Time: 100sec Product Tested: 9 in. Pepperoni Pizza Recovery Time: 0sec Barometric Pressure: 744 Post-Test Data Gas Meter Reading initial m 3 Gas Meter Reading End m 3 Vm m ft 3 Y- Constant Tstd constant R This data is obtained during device calibration. Verify number with most recent calibration certification on LEM Tm Barometric Pressure Pstd H Vmstd Filter paper Filter AR delta H R 744 mmhg inhg inhg in H2O ft m mg mg 0.60 mg Number obtained from Datasheet Barometric Pressure on day of Test Post-Filter Data Weight at End of Test Weight at Begining of Test Change of Weight at End of Test Post-Acid Used Acetone Wash 3.1 mg Bottle 2 Mc 5.1 mg Acetone Blank 0 mg Bottle 3 Impinger Contents 0.5 mg Bottle 4 Mn 5.7 mg MeCl Wash 1.6 mg Bottle 5 MeCl Blank 0 mg Bottle 6 Water Blank 0.1 mg Bottle 7 Total Grease Emisions Cs=Mn/Vmstd 0.64 mg/m3

17 Page 9.1 UL 710B (KNLZ) Emissions by Product Pizza's Cooked Emissions Product Cooked per 8 hour period PM Emissions [ppm] C3/C HHB i5 i3 NGC TurboChef Model NGO 0

18 Page 10.1 October 18, 2004 Mr. Mike Denny Building Services, 224 West Knight St. City of Sioux Falls, South Dakota, Ph: Re: Fire and smoke containment Dear Mr. Denny: The TurboChef ovens have been extensively tested and conform to UL 923 and UL KNLZ standards. The UL 923 standard is the electrical/product safety standard and the KNLZ is the low particulate matter emissions standard to which we conform. While both standards address difference aspects of the oven, they both have inherent overlap as it relates to grease/smoke/fire handling. As it relates specifically to fire safety, UL 923 specifies: Section 57 Cavity Fire Containment Test: The performance of an appliance subjected to this test shall be considered acceptable if all of the following conditions are met: a) There is no emission of fire, flame, or molten metal outside the appliance nor glowing or ignition of the cheesecloth, tissue paper, or wood surface; b) The fuse rated 3 A does not open; c) Following the test, the appliance complies with the requirements of Leakage Current, Section 33, and Dielectric Voltage-Withstand Test, Section 39, as applicable to primary circuits; and d) Following the test and following 10 c of operation (opening and closing the door), the appliance complies with the requirements in The radiation emission shall not xceed 5mW/cm2. Test Method: Section 57.2 requires that 4 potatoes each weighing between 150g and 200g be placed inside the oven under test and cooked using full microwave power and hot air (if applicable) until the potatoes catch fire. Note: The test must be repeated until it catches fire. During this test, pieces of tissue paper and cheesecloth are placed above, below and around the product to ensure that the fire and/or excessive heat generated is safely contained within the confines of the appliance. As it relates to grease handling, UL KNLZ specifies: UL KNLZ Guide Information Excerpt: These appliances have been evaluated for the limit of 5 mg/m 3 for the emission of grease-laden air to the room ambient in accordance with the recommendations of the National Fire Protection Association Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96, using the EPA-202 test method prescribed for cooking appliances provided with integral recirculating air systems. C:\Windows\Temp\Rar$DI00.000\Fire smoke and grease statement v2_11.doc

19 Page 10.2 Test Method: The UL KNLZ category requires that products must have less than 5.0 mg/m3 of particulate matter emissions during 8 continuous hours of cooking a worst case food product as measured by EPA 202. Note: Our products were tested using full-fat pepperoni pizzas. As it pertains specifically to smoke: Smoke typically consists of visible grease particulate that escapes from a product during operation. Our ovens utilize a recirculating airpath that is catalytic scrubbed, thus the airborne grease is combusted as it crosses our catalyst. Given this, under typical/normal operating conditions, our product does not emit smoke. If you have any issues or specific questions regarding the above, please contact me directly. Best regards, James K. Pool III James K. Pool III Vice President Engineering, TurboChef Technologies, Inc., Ph: james.pool@turbochef.com C:\Windows\Temp\Rar$DI00.000\Fire smoke and grease statement v2_11.doc

20 Page 11.1 NGO SBK Energy.xls NGO ENERGY ESTIMATE ASTM METHOD Changeable Parameters Operating Time 12 Hours Energy Costs $0.11 kwhr Snooze Mode 0.00 Hours Cook Cycles/Day 100 Cooks/Day Typical Cook Time 45 Seconds Do Not Change the following values Time (min) Power (Watts) Cost/Day Balance of Time (hrs) Warm up $ Cooking $ Snooze Idle 0 0 $ Idle $ Total/Day $1.42 Yearly Total/Month $42.46 $ HVAC Requirements Per Operating Time -- Note: Approximations Only Average Energy Cooking And Idle (J) Warmup Energy (J) Total Energy (J) Total average Power (W) Total Environmental Load kbtu/hr Average Cooling Requirement (ton of AC) /12/2009 Confidential James K. Pool

21 Page 12.1 t ur b oc h e f t e chno logies, inc. NGO Oven Surface Temperatures TM The illustrations in this document represent the surface testing data reported for the TurboChef oven model NGO during cooking after two and a half hours of idle at 520 F (271 C), simulating the highest temperature condition. Fahrenheit Measurements TurboChef Technologies, Inc < < DOC-1222 / Rev A / November 2009 Page 1 of 2

22 Page 12.2 Celsius Measurements TurboChef Technologies, Inc < < DOC-1222 / Rev A / November 2009 Page 2 of 2

23 Page 13.1