FlatStation HIUs and Energy meters. HVAC Commissioning Modules DHW and BCW Manifolds. SAV Systems. Product Catalogue.

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1 FlatStation HIUs and Energy meters HVAC Commissioning Modules DHW and BCW Manifolds SAV Systems Product Catalogue Rev: /2012

2 About SAV Systems SAV has been operating in the UK since SAV Systems is a leading provider of innovative building services solutions designed to boost energy efficiency and cut carbon emissions. Products vary from sophisticated mini-chp systems to simple water meters, but all are purpose-developed to serve a better internal environment and a greener world. Used as individual products, or integrated into custom-designed systems, the SAV range makes a perfect partner for low energy technologies from renewables to central plant and even district heating systems. It s a full family of choice sourced from some of the world s leading specialist companies - our Partners in Technology. Product groups cover the full spectrum of modern building services. UK CUSTOMER SUPPORT CENTRE SAV Systems, Scandia House, Boundary Road, Woking, Surrey GU21 5BX Telephone: +44 (0) info@sav-systems.com GENERAL INFORMATION: Office Hours: 9.00am pm Monday to Friday.

3 FLATSTATION HIUs Page n Overview 4 n 1 Series BS 5 n 1 Series DS fully insulated 6 n 3 Series BS 7 n 3 Series BS Basic 8 n 5 Series BS 9 n 5 Series DS 10 n 5 Series DS fully insulated 11 n 7 Series BS 12 n 7 Series DS 13 n 7 Series DS fully insulated 14

4 n SAV FLATSTATIONS Instantaneous Water Heaters Overview Ultra-compact SAV FlatStations supply instant hot water in individual dwellings served by central plant. It s a safe, simple, cost-effective solution that s engineered for high operational reliability. Creating hot water only on demand (just like a combi) maximizes the energy saving potential of a central boiler and modern multiple heat source technology. Low return temperatures draw the maximum efficiency from condensing boilers, heat pumps and solar panels. A single 59 kw Module can produce 21 litres of hot water per minute. System Benefits Designed for low cabon systems - low return temperatures Independent of the energy source ideal for use with central gas, oil-fired boilers, CHP units, solar energy etc. Only three rising pipes required Minimum heat loss in circuit Enables accurate energy billing for individual apartments Literature No hot water storage tank required No formation of lime scale in the heat exchanger Full heating comfort - and ample hot water on tap Minimum space required for installation Simple, but efficient design ensures high operational reliability Partners in Technology Termix - Part of the Danfoss Group leads the world in instantaneous hot water technology a logical extension of its internationally renowned range of controls. This technology makes a perfect synergy with SAV s modular approach to building services and enables us to develop solutions for British projects from apartment blocks and sheltered housing units to schools and hospitals. FlatStation HIUs Brochure and Design Guide FAR Rubinetterie S.p.A. has a proud 30 year history in the design and manufacture of components for heating, plumbing and sanitary systems. The above documents are available for download by visiting our website at: alternatively a printed copy can be obtained by calling

5 n SAV FLATSTATIONS - 1 SERIES SAV FlatStations - 1 Series BS Instantaneous water heater for flats and single-family houses Circuit diagram - example DH supply DHW 1 Series BS B Plate heat exchanger DHW 7 Thermostatic valve DH return DCW DH supply DH return DHW Circ. DCW 1 Series BS with safety valve B Plate heat exchanger DHW 2 Non-return valve 4 Safety valve 6 Thermostatic/non-return valve 7 Thermostatic valve 21 To be ordered separately Technical parameters: Nominal pressure: PN 16 DH supply temperature: T max = 120 DCW static pressure: p min = 0,5 bar Brazing material (HEX): Copper Weight incl. cover: Cover: Dimensions (mm): Without cover: H 428 x W 312 x D 155 H 468 x W 312 x D kg (incl. packing) Grey-lacquered steel sheet (1-BS-35;40;59) (1-BS-75;90) With cover: H 430 x W 315 x D 165 H 470 x W 315 x D 165 Connections: 1 Domestic cold water (DCW) 2 Domestic hot water (DHW) 3 District heating (DH) supply 4 District heating (DH) return (1-BS-35;40;59) (1-BS-75;90) Wall Connections sizes: DH + DCW + DHW: G ¾ (ext. thread) Options: bar) tion set DHW: Capacity examples, 10/50 FlatStation type 1-BS-35 1-BS-40 1-BS-75 1-BS-90 DHW Capacity kw Supply Return Pressure loss kpa Flow rate Secondary l/m FlatStation type DHW Ca p a c i t y kw Supply Return Pressure loss kpa Flow rate Secondary l/m BS

6 n SAV FLATSTATIONS - 1 SERIES SAV FlatStations - 1 Series DS Fully Insulated Instantaneous water heater for flats and single-family houses DHW DH supply B 72 B Water heater 9 Strainer 72 IHPT CWM 9 DH return Technical parameters: Connections: Connections sizes: max min 3 District heating flow (DH) 4 District heating return (DH) Options: Weight incl. cover: Cover: Dimensions (mm): (incl. packing) Grey full-insulation bar) tion set - Seen from above (GTU) DHW: Capacity examples DHW: Capacity examples Supply FlatStation flow type Technical data table 1-DS-35 1-DS-40 Return flow Pressure loss kpa 32, , , Tap load l/m FlatStation type 1-DS-59 Supply flow Return flow Pressure loss kpa 32, , , , Tap load l/m

7 n SAV FLATSTATIONS - 3 SERIES SAV FlatStations - 3 Series BS Indirect FlatStation for flats and single-family houses Circuit diagram - example A Heat exchanger M Electrical wiring box 2 Single check valve 4 Safety valve 7 Thermostatic valve 9 Strainer 10 Circulation pump 14 Sensor pocket, energy meter 18 Thermometer 20 Filling/drain valve 21 To be ordered separately 24 Delivered loose with unit 26 Manometer 31 Differential pressure controller 38 Expansion tank 41 Fitting piece, energy meter 48 Air escape, manual 69 On/off valve Cylinder FL DHF HFL DHR Cylinder RL HRL Border of delivery Technical parameters: Nominal pressure: PN 10* DH supply temperature: T max = 120 Brazing material (HEX): Copper * PN 16 versions are available on enquiry Weight incl. cover: Cover: Dimensions (mm): Without cover: H 750 x W 525 x D 330 With cover: H 800 x W 540 x D kg (incl. packing) White-lacquered steel sheet Connections sizes: DH + HE: Options: White-lacquered steel cover Room thermostat Sensor for DHW cylinder G ¾ (int. thread) Connections: Heating: Capacity examples FlatStation type 3-BS-10 3-BS-15 3-BS-20 Heating Capacity kw Heating circuit Heating circuit Secondary Pressure loss kpa Flow rate Secondary l/m Residual pump head kpa 15 80/53 50/ /41 40/ /66 65/ /53 50/ /41 40/ /66 65/ /53 50/ /41 40/ /66 65/

8 n SAV FLATSTATIONS - 3 SERIES SAV FlatStations - 3 Series BS Basic Heating Only - Indirect FlatStation for flats and single-family houses Circuit diagram - example Electrical Wiring Box M DHR 41 Heat 4 31 M exchanger HRL DHF bar HFL A 1 Ball valve 4 Safety valve 7 Thermostatic valve 9 Strainer 10 Circulator pump 14 Sensor pocket, energy meter 18 Thermometer 20 Filling/drain valve 24 Delivered loose with unit 26 Manometer 31 Differential pressure controller 38 Expansion tank 41 Fitting piece energy meter 48 Air escape, manuel 69 On/off valve Technical parameters: Weight incl. cover: Cover: Connections: Dimensions (mm): Connections sizes: Options: Heating: Capacity examples FlatStation type 3-BS-15-B 3-BS-30-B 3-BS-40-B Heating Capacity kw Supply flow Heating Circuit Pressure loss kpa Pressure loss Secondary kpa Flow rate l/m Flow rate Secondary l/m / / / / / / / / /

9 n SAV FLATSTATIONS - 5 SERIES SAV FlatStations - 5 Series BS Direct FlatStation for flats and single family houses Circuit diagram - example B Water heater 1 Ball valve 2A Single check valve, WRAS 7 Thermostatic valve 9 Strainer 14 Sensor pocket, energy meter 31 Differential pressure controller 41 Fitting piece, energy meter 69 On / off valve Technical parameters: Nominal pressure: PN 10 DH supply temperature: T max = 120 DCW static pressure: p min = 0,5 bar Brazing material (HEX): Copper Weight incl. cover: Cover: 20 kg (incl. packing) Whitelacquered steel sheet Dimensions (mm): Without cover: H 760 x W 525 x D 110 (150) mm With cover (mount on wall variant): H 800 x W 540 x D 242 mm Connections: 1 District heating (DH) supply 2 District heating (DH) return 3 Domestic hot water (DHW) 4 Domestic cold water (DCW) 5 Heating (HE) supply 6 Heating (HE) return Connections sizes: DH + HE: DCW + DHW: G ¾ (int. thread) G ¾ (int. thread) Options: (on the wall) circulation set DHW: Capacity examples type DHW Capacity kw DCW / DHW Pressure loss kpa Flow rate l/m / / / / / / / /

10 n SAV FLATSTATIONS - 5 SERIES SAV FlatStations - 5 Series DS Direct FlatStation for flats and single family houses Circuit diagram - example Technical parameters: Nominal pressure: PN 10 DH supply temperature: T max = 120 DCW static pressure: p min = 1 bar Brazing material (HEX): Copper Max pri. diff. pressure P max = 6 bar DHW setting range: T = Weight incl. cover: 20 kg (incl. packing) Cover: White-lacquered steel sheet Dimensions (mm): Without cover H 510 x W 528 x D 240 With cover (mounted on wall variant) H 550 x W 540 x D 360 Non-standard sizes available on request Connections: 1 District heating (DH) supply 2 District heating (DH) return 3 Domestic hot water (DHW) 4 Domestic cold water (DCW) 5 Heating (HE) supply 6 Heating (HE) return Front view Side view Connections sizes: DH + HE: DCW + DHW: G ¾ (int. thread) G ¾ (int. thread) Options: Mounting rail with ball valves White-lacquered stainless steel cover (on the wall) Safety valve (10 bar) Safety valve with thermostatic circulation set Thermostatic circulation set Pressure compensation valve (GTU) Room thermostat Thermometer Ball valves DHW: Capacity examples FlatStation type 5-DS C 5-DS C 5-DS C DHW Capacity kw Supply flow Return flow primary DHW Pressure loss kpa* DHW Tap load l/m 32, / , / , / / , / / , / / , / / Heating: Capacity examples FlatStation type Heating Capacity kw Heating Circuit t Pressure loss *kpa Flow rate l/m DS-xx-10-C

11 n SAV FLATSTATIONS - 5 SERIES SAV FlatStations - 5 Series DS Fully Insulated Direct FlatStation for flats and single family houses Circuit diagram - example Mounting rail Option DH supply DHW HWC DCW B Heat exchanger M Electrical wiring box 2A Single check valve, WRAS 2C Single check valve incl. circulation pipe 9 Strainer 14 Sensor pocket, energy meter 21 To be ordered separately Fitting piece, energy meter ¾ x 110 mm 63 Sieve TPV HE supply DH return HE return Technical parameters: Nominal pressure: PN10 DH supply temperature: T max = 120 DCW static pressure: p min = 1 bar Brazing material (HEX): Copper Max pri. Weight incl. cover: Insulation cover: Dimensions (mm): Connections: Connections sizes: Options: 5 6 DHW: Capacity examples Heating: Capacity examples 11

12 n SAV FLATSTATIONS - 7 SERIES SAV FlatStations - 7 Series BS Indirect flatstation for flats and single family houses Circuit diagram - example DHW DCW Electrical wiring box A Plate heat exchanger HE B Water heater 1 Ball valve 2A Single check valve, WRAS 2B Double check valve, WRAS 4 Safety valve 6 Thermostatic/non-return valve 7 Thermostatic valve 9 Strainer 10 Circulation pump 14 Sensor pocket, heat meter 18 Thermometer 20 Filling/drain valve 24 Delivered loose with unit 26 Manometer 31 Differential pressure controller 38 Expansion vessel 41 Fitting piece, heat meter 48 Air escape, manual 69 On / off valve DH supply HE supply DH return 24 HE return Technical parameters: Nominal pressure: PN 10* DH supply temperature: T max = 120 DCW static pressure: p min = 0,5 bar Brazing material (HEX): Copper * PN 16 versions are available on enquiry Weight incl. cover: Cover: Dimensions (mm): Without cover: H 810 x W 525 x D 360 With cover: H 800 x W 540 x D kg (incl. packing) Whitelacquered steel DHW: Capacity examples, 10/50 Connections: 1 District heating (DH) supply 2 District heating (DH) return 3 Domestic hot water (DHW) 4 Domestic cold water (DCW) 5 Heating (HE) supply 6 Heating (HE) return Connections sizes: G ¾ (int. thread) Heating: Capacity examples Options: Jacob Jensen) safety valve discharge piping check valve heating controls circuit FlatStation type DHW Capacity kw Supply flow Pri. Return flow Pri. DHW/ DCW Pressure loss Pri.* kpa DHW Tap load l/m FlatStation type Heating Capacity kw Supply flow Pri. Heating circuit Pressure loss Pri.* kpa Pressure loss Sec. kpa Flow rate Pri. l/m Flow rate Sec. l/m Available pump pressure Sec. kpa 7-BS-35-xx / / BS-40-xx / BS-xx / BS-59-xx / / / / BS-75-xx / BS-xx / / / / BS-xx / * Heat meter not included /

13 n SAV FLATSTATIONS - 7 SERIES SAV FlatStations - 7 Series DS Indirect FlatStation for flats and single family houses Circuit diagram - example Technical parameters: Nominal pressure: PN 10* DH supply temperature: T max = 120 DCW static pressure: p min = 1 bar Brazing material (HEX): Copper * PN 16 versions are available on enquiry Max pri. diff. pressure: P max = 6 bar DHW setting range: T = Weight incl. cover: 29 kg (incl. packing) Cover: White-lacquered steel sheet Dimensions (mm): Without cover: H 750 x W 528 x D 420 With cover: H 800 x W 540 x D 430 Alternative dimensions (with hook-on cover): H 800 x W 540 x D 385 H 650 x W 425 x D 420 Connections: 1 District heating (DH) supply 2 District heating (DH) return 3 Domestic hot water (DHW) 4 Domestic cold water (DCW) 5 Heating (HE) supply 6 Heating (HE) return Front view Side view Connections sizes: All connections: G ¾ (int. thread) Options: Booster pump (increases DH flow) Separate mixing circuit White-lacquered steel cover Safety valve (10 bar) Safety valve with thermostatic circulation set Thermostatic circulation set Pressure compensation valve (GTU) Electronic controller Room thermostat Connection for circulation DHW: Capacity examples FlatStation type 7-DS-35-xx-C 7-DS-40-xx-C 7-DS-59-xx-C DHW Capacity kw * Heat meter not included Supply/ Return flow primary DHW Pressure loss kpa* DHW Tap load l/min 32,3 60/19,8 10/ ,3 60/20,7 10/ ,5 70/19,1 10/ /21,5 10/ ,3 55/21,9 10/ /22,2 10/ ,3 60/19,6 10/ /19,6 10/ ,5 70/19 10/ /19,2 10/ Heating: Capacity examples FlatStation type 7-DS-xx-12-C 7-DS-xx-20-C 7-DS-xx-35-C Heating Capacity kw Supply / Return flow primary Heating circuit Flow rate primary l/min dp min kpa Flow rate secondary l/min Residual pump head kpa 12 70/40 60/ /45 70/ /40 60/ /45 70/ /40 60/ /45 70/

14 n SAV FLATSTATIONS - 7 SERIES SAV FlatStations - 7 Series DS Fully Insulated Indirect flatstation for flats and single family houses Circuit diagram - example DHW Circ. DCW DH supply DH return A Plate heat exchanger HE B Plate heat exchanger DHW M Electrical wiring box 1 Ball valve 2A Single check valve incl. circulation pipe HE supply HE return 2B Single check valve, WRAS 2C Double check valve, WRAS 4 Safety valve 7 Thermostatic valve 9 Strainer 10 Circulation pump 14 Sensor pocket, heat meter 20 Filling/drain valve 21 To be ordered separately 24 Delivered loose with unit 26 Manometer 31 controller 38 Expansion vessel 41 Fitting piece, energy meter 48 Air escape, manual 63 Sieve TPV valve Technical parameters: Weight incl. cover: Insulation: Dimensions (mm): Connections: Connections sizes: Options: DHW: Capacity examples Heating: Capacity examples 14

15 DHW & BCW MANIFOLDS Page n DHW & BCW Manifolds 16 n Community Heating Solutions 20

16 n DHW & BCW MANIFOLDS DOMESTIC HOT WATER AND BOOSTED COLD WATER CODE: Description: PAGE SAV FloCon Domestic Hot & cold 17 CODE: Description: PAGE SAV FloCon Domestic Hot or Cold manifold 17 CODE: Description: PAGE SAV FloCon Single port Branch manifold with either 18 Hot or Cold water meter & PRV CODE: Description: PAGE SAV FloCon Multi port Branch manifold with either 18 Hot or cold water meter & PRV CODE: Description: PAGE SAV FloCon Domestic manifold assembly with 19 mixer valve 16

17 n DHW & BCW MANIFOLDS SAV FloCon - 940/937 - Domestic hot and cold manifold assemblies Dimension table Ports Manifold 20-mm Manifold 25-mm Manifold 32 mm A B A B A B Note: Manifold assemblies are available with larger port allocations and for 40 & 50-mm systems on request Dimension tolerances are ± 5-mm Technical Data 20-mm 25-mm 32-mm Manifold Port flow See graph below Manifold Material DZR Brass Manifold Suitability Domestic and heating systems Centre between ports 45-mm 45-mm 70-mm Maximum operating pressure 10 bar 10 bar 10 bar Maximum operating temperature 95 C 95 C 95 C Manifold Flow Characteristics 20 & 25-mm manifold 32-mm Manifold 17

18 n DHW & BCW MANIFOLDS SAV FloCon Branch Manifold Assembly Branch manifolds can be supplied for single and or multi port hot or cold water applications. The system makes provision for either single or double check valve applications for use with SAV standard water meters or Client supplied Free issue meters Dimension table Ports Manifold 32-mm Manifold 40-mm Manifold 50-mm A B A B A B Meter 15-mm Meter 20-mm Meter 25-mm Note: Manifold assemblies are available with larger port allocations. Dimension B is based on SAV standard water metres. Where free issue meters are to be provided a spacer piece will be fitted based on Clients specification. If so required, SAV can fit the free issue water meter but does not accept responsibility for non SAV equipment fitted Technical Data Reference Manifold 32-mm Manifold 40-mm Manifold 50-mm 1 IV 32-mm + strainer IV 40-mm + strainer IV 50-mm + strainer 2 PRV DN-32 1 to 6 bar Material DZR Brass Working temperature 75 C PRV DN-40 1 to 6 bar Material DZR Brass Working temperature 75 C PRV DN-50 1 to 6 bar Material DZR Brass Working temperature 75 C 3 Start Manifold 32-mm Start Manifold 40-mm Start Manifold 50-mm 4 Check Valve (Optional) Check Valve (Optional) Check Valve (Optional) 5-6 DN-15 IV with integrated DN-20 IV with integrated DN-25 IV with integrated 7 Port spacing check valve and drain point 15-mm Hot or cold water meter Class B check valve and drain point 20-mm Hot or cold water meter Class B check valve and drain point 25-mm Hot or cold water meter Class B Standard distance between ports is 100-mm. 200-mm spacing can be provided if required 18

19 n DHW & BCW MANIFOLDS SAV FloCon Mixer Valve manifold assembly Dimension Table Ports Manifold 20-mm Manifold 25-mm A B C D A B C D The above manifold Assembly is available in different port configurations. Technical Data Manifold Size Manifold Material Manifold suitability Centres between ports Max operating pressure Thermostatic mixer DN-20 or DN-25 DZR Brass Domestic 45-mm 6 bar Max input temperature 95 C Setting range C 19

20 n COMMUNITY HEATING SOLUTIONS COMMUNITY HEATING SOLUTIONS CODE: Description: SAV FloCon DHW & Heating flow manifold assembly with motorised 2-Port valve, energy PAGE Datasheet coming soon meter. CODE: Description: PAGE SAV FloCon Hot and cold branch manifold 21 assemblies with energy meter in insulated enclosure CODE: Description: PAGE SAV FloCon Heating differential By-Pass Assembly 22 CODE: Description: PAGE SAV FloCon FlatStation with UFH manifold assembly 23 and Hot & cold water manifold 20

21 n COMMUNITY HEATING SOLUTIONS SAV FloCon PHE/UFH/Hot-Cold water combination Features This combination of Hot and cold water meters is housed in an insulated galvanised sheet steel enclosure and includes an energy meter to monitor energy usage. The enclosure is provided with a removable lid with quick release clips to ensure good sealing. The hot water meter circuit includes a LockShield bypass control valve to provide trickle flow. Each Water meter circuit comprises of: IV DN-20 with strainer PRV DN-20 IV DN-20 Water meter DN-20 IV DN-20 with Drain & NRV Technical Data Hot / Cold water Meter Max flow Assembly suitability Maximum operating pressure Maximum operating temperature DN l/sec Hot/Cold water metering Class B 10 bar 95 C Water pump characteristics 21

22 n COMMUNITY HEATING SOLUTIONS SAV FloCon Heating differential by-pass assembly Features By-pass assembly Differential Pressure controller Controller setting range Temperature - Circulation water / glycolic water up to 30%: Technical Data Designed for apartment block heating, district heating plants and central heating systems the By-pass assembly has a self-acting differential pressure relief controller designed to open on rising differential pressure. The controller has a control valve, an actuator with one control diaphragm and handle for differential pressure setting. DN-32 DN bar

23 n COMMUNITY HEATING SOLUTIONS SAV FloCon PHE/UFH/Hot-Cold water combination Technical Data Maximum operating pressure Maximum operating temperature 10 bar 95 C Approximate Weight Frame Hot-Cold manifolds (4-Port) FlatStation Series 5 Flat Station Series 7 UFH (6 Port) 15 kg 4 kg 20 kg 35 jg 15 kg Space Requirement (For full dimensions see relevant data sheet) Height Depth Frame Width Manifold 2 to 6 port Hot-Cold Manifold assy Manifold DN-20 Larger manifold sizes avaiable on request Distance between ports 45-mm Determined by FlatStation width. In cases where the port requirement exceeds the available width an alternative design can be considered PHE Series Series UFH 2 to 7 port UFH manifold assembly Determined by Flat Station width. In cases where the port requirement exceeds available width an alternative design can be considered 23

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25 HVAC COMMISSIONING MODULES Page n HVAC Commissioning Modules 26

26 n HVAC COMMISSIONING MODULES PASSIVE CODE: Description: PAGE 876 Heating - Radiant Panels 27 CODE: Description: PAGE 840 Heating - Radiators 28 CODE: Description: PAGE 501 UFH with Pump Kit 29 26

27 n HVAC COMMISSIONING MODULES SAV FloCon Heating / Radiant panel Manifold assemblies Dimension table Ports Manifold 20-mm Manifold 25-mm A B A B Note: Manifold assemblies are available with larger port allocations on request Technical Data Manifold Size 20-mm 25-mm Manifold Port flow See graph below Manifold Material Brass Manifold Flow -MultiFar Return - LockShield Centre between ports 45-mm 45-mm Maximum operating pressure 10 bar 10 bar Maximum operating temperature 95 C 95 C Manifold Flow Characteristics FAR MultiFar manifold FAR balancing manifold 27

28 n HVAC COMMISSIONING MODULES SAV FloCon Radiator Heating Manifold Ports Dimension table Manifold 25-mm Manifold 32-mm A B A B 2 to to Note: Manifold assemblies are available with larger port allocations on request. Technical Data Manifold 25-mm Manifold 32-mm Standard manifold assemblies are fitted with an IV on the flow and a Commissioning set with flow strainer on the return. A by-pass valve, DOC & Features AAV on the Flow and MAV & drain on the return is provided for flushing and venting. Different combinations to suit system requirements are available on request. Manifold Port flow See Flow charts below Max manifold flow 0.54 l/sec 1.12 l/sec Manifold suitability Heating Centres between ports 45 - mm 70 - mm Maximum operating pressure 10 bar 10 bar Maximum operating temperature 95 C 95 C Manifold Flow Characteristics 25 mm Manifold 32-mm Manifold 28

29 n HVAC COMMISSIONING MODULES SAV FloCon UFH Heating Manifold The UFH system is designed for connection to a primary flow & return. A secondary circulator to effectively distribute a set water temperature can be provided if required. The system temperature is controlled by a thermostatic mixer to blend water from the return circuit with hot water from the boiler. A security thermostat on the flow ensures that excessively high temperature water cannot enter the system should the mixer valve fail. To enhance control an electronic Controller for thermostatic control of the port outlets and boiler control can be provided. Dimensions Ports Dimension A Manifold Port flow Max manifold flow Manifold suitability Centres between ports Maximum operating pressure Maximum operating temperature Note: Manifold assemblies are available with larger port allocations on request Technical Data Manifold 25-mm See Flow charts below 0.54 l/sec Under Floor Heating 50 - mm 10 bar 95 C Manifold Flow Characteristics 25 mm Manifold Grundfos pump Alpha =

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31 ENERGY METERING SYSTEMS Page n Overview 32 n WatchMan Software 33 n Prepayment Systems 34 n Energy Meters 35 n Data Loggers & Accessories 36 n Wireless Meter Reading 37 n Communication Options 37 n Water Meters 38 31

32 n WatchMan METERING AND MONITORING SYSTEMS Building services metering hardware and monitoring targetting software Overview SAV Watchman metering and monitoring systems provide a low cost solution to building energy monitoring and management. Energy is commonly wasted in buildings due to poor system operation e.g. heating systems that overheat the building, lights that are left switched on, hot water that is generated but never used, excessive flow temperatures etc. It is not unknown for such losses to account for up to 50% of a building's energy costs. In most cases, this wastage occurs because it is not cost effective to pay someone to monitor and manage energy usage. SAV's Watchman system is available in three formats. WatchMan Billing produces individual tenant invoices, automatically, on a monthly basis, WatchMan am&t gives full energy reporting and targeting as well as an individual tenant invoices and WatchMan Loadtracker gives 'real time' feedback on the status of the SAV CHP central plant system. System Benefits Literature Operators can view the data in the big picture of a whole building and at micro level in relation to an individual apartment. Automated meter reading combined with Watchman software collects and validates the data. Data that needs special attention is automatically quarantined before further processing. Validated data is automatically analysed. Checks ensure that the buildings are functioning in an energy- efficient way, consumption data is controlled against budgets, and benchmarks are made between comparable buildings. Areas where efficiency doesn t meet the expected are identified, and problems analysed by drilling down into the data. Accurate data leads easily to accurate energy bills. All relevant information is sent on to a billing system, where invoices are created. WatchMan Brochure Partner in Technology The WatchMan team partners SAV Systems with NRGi of Denmark, combining proven skills in systems engineering with Europe s finest energy management software and systems support. NRGi is now recognized as the leading Danish Carbon Consultant. Its specialist divisions span the complete range of energy solutions - from district heating schemes to biomass fuels, from building energy management systems to low energy white goods. The company is a front runner in developing systems and services that save energy and cut CO 2 emissions. am&t Design Guide The above documents are available for download by visiting our website at: alternatively a printed copy can be obtained by calling

33 n WatchMan SOFTWARE WatchMan Billing A simple yet powerful software billing package. Hosted by the SAV servers, access is gained via any internet connection using your own username and password. Once online any meter connected to the system, electricity, gas, water, energy etc can be seen and read, dating right back to when the system first became live. The meter usage can be viewed in tabular or graphical format. Manual readings can be added onto the system if required. Each month a full set of tenant bills are automatically generated and sent via to a designated address. Block H Mr A B S AMple SAMple Street SAMple town AB1 2CD Moving Home? Call us on up to 7 days before you move with your account number, meter reading and new address. Account Number: For period: 9/03/09 to 01/07/09 Your electricity charges Your energy charges Your water charges VAT Your total now due is please see the reverse of this page for a full breakdown of your charges. This amount is now due for payment. Thankyou for being a ScottishPower customer. this is not a tax invoice. Scottish power energy retail ltd. registered office: 1 Atlantic Quay Glasgow G2 8S p. registered in Scotland n o VA t n o GB Date: 07/07/09 package: Standard* Before you contact us Please have your meter readings ready before telephoning our customer services centre. t el no: w e may record calls for security and training purposes. w e are open Monday to Friday 8am - 7pm, Saturday 9am - 1pm. web Site: customer.services@scottishpower.co.uk Your electricity number is: S Any additional supply numbers are shown overleaf. Pay now and save! You could receive a discount of up to on your next gas and electricity bill if you pay within 10 days of the date above. Thats a saving of 150 a year for paying your bill on time! pay your bill quickly and easily at www. scottishpower.co.uk or by calling our self-service Debit Card payment line on with your account number, and card details. Any prompt payer discount will appear on the next bill that you receive. Bank Giro Credit r eference (Account number) Credit Account number Amount due n o fee payable at po counter Signature Cheque acceptable at po counter Date CASH SAIC Ltd Cashier s stamp and initials Mr A B S AMple SAMple Street SAMple town AB1 2CD rbs Collection Account Please do not write or mark below this line or fold this counterfoil CHeQUeS WatchMan am&t Building on the Watchman Billing package, Watchman am&t (automatic monitoring and targeting) adds sophisticated energy monitoring and analysis. The energy monitoring package increases the flexibility, strength and energy saving capability of the Watchman software. Customisable energy reports are the cornerstone of the am&t system allowing the user to view the energy use and set budgets but importantly to also compare values between months, apartments, buildings, benchmarks etc. The software allows for individually taylored bills or invoices to be configured. The invoice can include bespoke payment and address details and can also include company logo's and other additional bespoke information. Once configured, the software automatically generates a full set of tenant bills each month or quarter, as required, and can then them to a designated address. CO2 consumption can also be detailed and compared against target or budget. The software also allows for alarms to be created and configured by the user. The alarms can take the form of an or text message and can be assigned to different personnel. The alarms can take many forms, as an example, the software could raise an alarm should a daily maximum flow rate be exceeded, potentially indicating a leak. Alternatively an alarm could be triggered if the temperature of the primary flow drops, suggesting that the boilers have tripped etc. Often you ll know of a problem before your tenants! WatchMan LoadTracker For more information, please see our LoadTracker literature. 33

34 Cashier s stamp and initials reference (Account number) Signature Date Mr A B S AMple SAMple Street SAMple town AB1 2CD Credit Account number rbs Collection Account Amount due n o fee payable at po counter Cheque acceptable at po counter Please do not write or mark below this line or fold this counterfoil Any additional supply numbers are shown overleaf. CASH CHeQUeS n PREPAYMENT SYSTEMS Prepayment Systems SAV offers a prepayment system for Pay-As-You-Go heating and hot water for domestic properties. The tenant has a discrete prepayment card reader installed within their apartment which displays their remaining credit and their meter reading. The display unit communicates wirelessly with a prepayment unit fitted to the heating network. The prepayment unit takes meter data from the apartments heat meter and when the customer has used all their credit, the valve will shut, preventing the customer from getting into arrears. The customer can initiate emergency credit, which ensures they do not run out of heat whilst topping up their card. The card is topped up at a local shop point. The top up is added to the credit on the system and any emergency credit is automatically deducted. Once the card is topped up, the valve will reopen. Changes in tariff are updated automatically when a customer tops up their card. The system includes a number of anti-tamper devices. Prepayment unit Customer display Partner in Technology The Pay-As-You-Go heating and hot water system is a partnership with Insite Energy. It is not available as hardware only. Insite Energy offers a range of metering and billing services, including Pay-As-You-Go and credit based billing as well as heating maintenance. Our credit billing payment options include direct debit, internet payments, telephone payments, as well as cash payments through the Post Office and Payzone networks. Our services are supported by our 24/7 UK call centre with multilingual capability. Block H Date: 07/07/09 package: Standard* Mr A B S AMple SAMple Street SAMple town AB1 2CD Before you contact us Please have your meter readings ready before telephoning our customer services centre. tel no: w e may record calls for security and training purposes. w e are open Monday to Friday 8am - 7pm, Saturday 9am - 1pm. web Site: Moving Home? Call us on up to 7 days before you move with your account number, meter reading and new address. Account Number: For period: 9/03/09 to 01/07/09 Your electricity charges Your energy charges Your water charges VAT Your total now due is please see the reverse of this page for a full breakdown of your charges. This amount is now due for payment. Thankyou for being a ScottishPower customer. customer.services@scottishpower.co.uk Your electricity number is: S Pay now and save! You could receive a discount of up to on your next gas and electricity bill if you pay within 10 days of the date above. Thats a saving of 150 a year for paying your bill on time! pay your bill quickly and easily at www. scottishpower.co.uk or by calling our self-service Debit Card payment line on with your account number, and card details. Any prompt payer discount will appear on the next bill that you receive. this is not a tax invoice. Scottish power energy retail ltd. registered office: 1 Atlantic Quay Glasgow G2 8S p. registered in Scotland n o VA t n o GB Bank Giro Credit SAIC Ltd

35 n ENERGY METERS Sonometer 1100 features: The Sonometer 1100 is an ultrasonic compact heat meter especially designed for heating, cooling or combined heating/cooling application in local and district heating systems. The meter is fully MID approved and has programmable internal data storage intervals. Ultrasonic flow sensor Calculator for measuring flow rate, temperature and energy consumption Integral high power radio output (if required) Combined outputs - MBus and pulse or radio and MBus etc Outputs available Mbus, pulse, RS232, RS485, Analogue (4-20mA) Battery lifetime 11 or 16 years, 230V mains option. RHI compliant Flow rate range (q p m 3 /h) Nominal diameter (mm) Operating pressure (PN) 16/25 bar Temperature range ( o C) The microclima compact thermal energy meter is designed for heating or heating and cooling applications. The unit conforms to the latest MID standard, is battery powered (10 year life) and has an MBus output suitable for remote data reading and storage. microclima thermal energy meter features: Single jet or coaxial NON MAGNETIC mechanical meter, PN16 rated Not magnetic but inductive transmission. Suitable for all kinds of water. MID Certified (EN1434) High accuracy electronic display with a 10 year battery life VS M-Bus output interface (it can power supply the entire meter); available also with 2 PULSE IN. Flow rate range (q p m 3 /h) Nominal diameter (mm) Delta t EEC Approval 0-90 o C EN MID 35

36 n DATALOGGERS & ACCESSORIES Izar Center 25, 60, 120 & 250 Fully digital MBus masters (dataloggers) for small, medium or large projects. 25, 60, 120 or 250 M-Bus devices connectable to one Izar Center Automatic transmission of meter data via internet connection using integrated LAN interface or external analog/gsm/gprs modem Automatic meter identification by searching the M-Bus network Fast and standardized up-to-date communication interfaces (Remote) reading and configuration via USB, RS232/modem or LAN interface Alarm functionality on consumption and on instantaneous values with notification ( , SMS) Compact housing with rail-mounting possibility M-Bus master and level converter in one device. IZAR CENTER (without memory) can also be used as M-Bus repeater (amplifier) Cascadable to connect more devices or to build up larger M-Bus networks Also available as pre-configured system with or without modem in IP 65 or IP 66 installation housing AMBUS AMBUS is an internet compatible ultra versatile datalogger and MBus management centre. It complies with the MBus standard EN It is capable of handling 125 or 250 MBus meters (slaves) and is suitable for both commercial and residential installations. The unit has a large and easy to read touch-screen and a user friendly intuitive interface. The unit can monitor and manage the MBus network allowing both instant and automatic reading of networked meters, data storage and communication. It is extremely versatile and offers a variety of communication options. Meter data is automatically stored on an integral SD card that can be removed and simply inserted into a PC or laptop and the data transferred into Microsoft Excel. Unauthorised access to the card is restricted via the internal padlock. Frequent or remote readings can be carried out through the integral LAN, analogue modem or GSM connections (GSM is optional). An integral web server is also included for access via the internet. The units compatibility with Microsoft Excel eliminates the need for expensive operating software. A robust housing ensures protection of the unit and enables wall mounting. 36

37 n WIRELESS METER READING Hydro Radio Software Hydro radio software: Allows meters of virtually all types, electricity, energy, gas, oil, water etc. Modern client-server architecture, displays an easy to read graphical table view of data. Allows for manually read meters values to be inputted as well as recording meter usage automatically from the docked hand held PC. Powerful integrated Oracle database can store customer details if required. Monthly/yearly consumption analysis, including configurable alarms. Import, export and backup database functionality. Allows for configuration of the hand held PC. Radio to MBus Converter Radio to MBus converter The 868is used for stationary reading of Hydroradio energy meters, the unit converts an 868 MHz wireless transmission to a two wire direct hard wired MBus connection to a data-logger i.e. 25M and Izar centre. Internal memory for buffering up to 1000 radio consumption meters. Internal antenna and LED indicators. Up to 400m outdoor range and 30m indoor range, 2400 and 9600 baud connection speed. IP44 rated enclosure. n COMMUNICATION OPTIONS Landline connection kits (Analogue and broadband) and GPRS connection kits are also available, please contact the office for detail and prices. 37

38 n WATER METERS CD ONE Single Jet Water Meter SEALED REGISTER (TRP) OR WET DIAL (TBR) Size QN TRP-Sealed TRP-Sealed TBR-Wet TBR-Wet m 3 /h Cold 30ºC Hot 90ºC Cold 30ºC Hot 90ºC Couplings Carton 1/2 1.5 See List See List See List See List See List 18 3/4 2.5 See List See List See List See List See List See List See List See List See List See List 6 1 1/4 5.0 See List See List See List See List See List 6 PULSE EMITTER: CD ONE TRP Meters can be supplied with standard or static bi-directional pulse emitter. CD ONE TRP is MID certified R160 (up to 1 - Max water temperature: 50C) CD ONE TRP (hot water) and CD ONE TBR (cold hot water) are CEE certified B class (up to 1 size) CD SD Super Dry Single Jet Water Meter Magnetic Transmission Size QN m 3 /h Cold 30ºC Hot 90ºC PULSE EMITTER: CD SD Meters can be supplied with standard pulse emitter (1pulse/10L). The meter can be supplied also pre-equipped for pulse emitter. CD SD TOP meters are CEE certified B class. Couplings Carton 1/2 1.5 See List See List See List 18 3/4 2.5 See List See List See List 18 NEW DIGITAL EASY-READ CD SD Top Super Dry Single Jet Water Meter Magnetic Transmission. Frontal Counter for Easy Reading Size QN m 3 /h Cold 30ºC Hot 90ºC Couplings Carton 1/2 1.5 See List See List See List 20 3/4 2.5 See List See List See List 20 PULSE EMITTER: not available CD SD Top meters are CEE certified B class. MVM Positive Displacement Meter Magnetic Transmission NEW Size QN m 3 /h Cold 50ºC Couplings Carton 1/2 2.5 See List See List 3/4 4.0 See List See List See List See List PULSE EMITTER: MVM can be supplied with standard or inductive bi-directional pulse emitter MVM is proposed certified up to R315 (for 1/2 ) and up to 200 for the other sizes. Other ration on request. 38

39 n WATER METERS DS Multi Jet Water Meter Sealed Register (TRP) Size QN TRP-Sealed TRP-Sealed m 3 /hr Cold 30ºC Hot 90ºC Couplings 1/2 1.5 See List See List See List 3/4 2.5 See List See List See List See List See List See List 1 1/4 5 See List See List See List 1 1/2 10 See List See List See List 2 15 See List See List See List 2 Flanged 15 See List See List See List PULSE EMITTER: DS TRP Meters can be supplied with standard or static bi-directional pulse emitter. DS TRP (hot water) is MID certified R160 (up to 1 - Max water temperature: 50C) WMAP Woltmann Meter Axial helix Woltmann meter with interchangeable mechanism Size QN Hot 120ºC QN mm m 3 Cold 30ºC Hot 90ºC /hr (Pulsed Output) m 3 /hr See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List See List AVAILABLE TO ORDER PULSE EMITTER: WMAPMeters are pre-equipped with standard and opto output. WAP METERS are CEE cetified class B (cold water) WMAP METERS 120C are PTB certified Temperature sensors, pressure sensors and sensor pockets are also available 39

40 n NOTES 40

41 n NOTES 41

42 n NOTES 42

43

44 Helping Building Services Engineers Apply Low Carbon Technologies SAV Systems technical team can help specifiers to successfully integrate modules into their projects. Specially prepared design guides are also available. SAV Systems modules are delivered pre-packaged and pre-tested to integrate easily into modern, fast-track construction programmes. Heat recovery ventilation systems (HRVS) LoadTracker combined heat and power (CHP) (AM&T) Automatic Monitoring and Targeting FlatStation HIUs & Energy meters HVAC Commissioning Modules Manifolds, flexible pipe and actuators Isolation, balancing valves and water meters UK CUSTOMER SUPPORT CENTRE SAV Systems, Scandia House, Boundary Road, Woking, Surrey GU21 5BX Telephone: +44 (0) GENERAL INFORMATION: Office Hours: 9.00am pm Monday to Friday.

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