Screening, Crushing, Mixing, Aerating and Loading

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1 Screening, Crushing, Mixing, Aerating and Loading

2 Screener Crusher ALLUizing makes sense ALLU SC is ideal for various jobs Alluizing is a quick and cost effective method for processing different materials ALLU does it in a single step! Ideachip has developed the method called Alluizing. Alluizing means that the material can be screened, crushed, mixed, pulverized, aerated and even loaded simultaneously. Alluizing is a quick and economic way to treat different kinds of materials. The new ALLU SC does the ALLUizing more efficient than ever. ALLU SC is a versatile accessory for excavators in weight class 8-25 tons and wheel-loaders in 5-14 tons. Depending on the application and base machine, the ALLU SC attachement transforms the loader-bucket combination into an effective screening/crushing unit, which can replace expensive special machinery. Most popular applications are; production of top soil, treating waste and contaminated soils, aerating compost, pulverizing powders and grinded asphalt, shredding bark, crushing glass and mixing different materials like binders in soil stabilisation. Just to present some jobs: WITH ALLU YOU CAN SIMULTANEUSLY... SCREEN... CRUSH Producing top soil Stabilising soil in pipeline backfilling Aerating compost ALLU SC on the working site in Finland City of Espoo has a long history with ALLU... MIX... AERATE ALLU Screener Crusher helps to increase your profits! With an ALLU Screener Crusher processing attachment you can convert your basic machine into a processing plant. It will increase your business opportunities and profits. With the ALLU Screener Crusher you can even replace stationary screens, crushers and feeders or you can use it as a preprocessor for the afore mentioned machines. ALLU Screener Crusher processing attachment can process different kinds of materials like top soil, waste soil, contaminated soil, clay, peat, bark,compost, bio waste, demolition waste, grinded asphalt, glass and many other materials.... AND LOAD The garden of Espoo city is situated next to Helsinki, the capital of Finland. Nils Skoberg is one of the employees who treat soil materials in the city garden. Since 1997 Skoberg has had ALLU SM 2-17 as a loyal work horse and it is due to this relation that Ideachip has chosen Skoberg as one of the test drivers for the new ALLU SC screener crusher. ALLU SC works well on wet materials Skoberg is visibly satisfied with all the new capacities of the newborn ALLU product family member. In the site he treats soils that contain manure, mould from fields and sand. The above-mentioned materials are mixed and pulverized with the new ALLU SC screener crusher. Finally the end product is transported to different green areas of the city of Espoo. In the site ALLU SC has faced very demanding conditions because the material is wet soil. In the year trough the bucket will move 8000 cubic meter of similar products. Normally this kind of material is difficult to treat because the wet material clogs the bucket and the working process is delayed. Ideachip has paid attention to this problematic material when designing the new ALLU SC. As the result are leaning walls in the bucket that conduct the material right to and prevent the blockages. Nils Skoberg finds the new ALLU SC as a perfect working horse

3 Screener Crusher Drums and blades for ALLU SC ALLU SC offers new opportunities 40 & 60 mm Standard 40 mm or 60 mm 35 mm & 55 mm XHD 35 mm or 55 mm Wedge-pin fastening Ensures tight fastening for the adapter Fastening points are part of the ridged frame construction Innovative design Straight outer sides Lower fastening points for wheel loaders Stronger and lighter construction Easy maintenance through service hatches Disc distance 40 mm or 60 mm Disc thickness 6 mm Changeable blades Can be used in most screening, crushing and mixing applications. For customers who want to use the same bucket for different jobs Disc distance 35 mm or 55 mm Disc thickness 10 mm High wear resistance Made for heavy duty use Changeable blades For heavy duty use! Processing of stony materials or materials with high wear factor e.g. demolition waste Heavy materials when crushing effect is needed Heavy duty applications e.g. crushing of bricks or glass Built-in power adjustment valve Protects against hydraulic overload Easy usage on different base machines Lubrication oil in chain box Less maintenance X80 & X120 (Not available to SC 2-10 and SC 3-10) Excellent mixing and pulverization capability combined with crushing effect Clog-proof construction suitable High processing capacity Long lifetime of blades and holders New design Protects blade holders No need for drain line X80 Lower installation costs! Easy usage on different base machines More possibilities for renting Mixing and stabilisation of masses Crushing Pre-screening, pulverizing Drain oil compensator X120 Modular counter blade construction Mixing and stabilisation of masses Pre-screening, pulverizing Same counter blades on all models Counter blades up and down: better quality of the processed material

4 Screener Crusher Options and Accessories for ALLU SC ALLU SC Selection table Extra Sides Extra sides are available to increase the volume of the bucket. Extra sides are always recommended for wheel loader applications. Basic adapter Plate for Excavator You just weld the needed hooks to the basic plate in order to install your bucket to the excavator. Basic adapterplate for Wheel Loaders You just weld the needed hooks to the basic plate in order to install your bucket to the wheel loader. Complete adapters also available for some manufacturers machines tn EXCAVATORS Model Base machine weight recommendation t Hydraulic oil flow requirement Min - Max l/min Volume water / heap ISO / SAE m³ Screening area m² Max hydr. power Cont./peak kw 60 mm 6 mm Number of blades XHD mm 40 mm 6 mm XHD mm Measures L x W x H cm SC ,45 / 0,51 0,41 50/ x 96 x SC ,70/ 0,80 0,75 50/ x 147 x Weight incl. 60 mm SC ,95 / 1,16 1,10 50/ x 203 x SC ,50 / 0,60 0,60 50/ x 96 x SC ,10 / 1,32 1,00 60/ x 149 x SC ,50 / 1,71 1,50 60/ x 203 x tn WHEEL LOADERS & BACKHOE LOADERS SC ,70 / 0,80 0,75 50/ x 147 x SC ,95/ 1,16 1,10 50/ x 203 x SC ,10 / 1,32 1,00 60/ x 149 x SC ,50/1,71 1,50 60/ x 203 x SC ,90 / 2,22 1,90 60/ x 257 x Bottom Shield Prevents exiting material spattering against the loader. Bottom shield is also a fixing point for other accessories. NOTE 1! Volume increases approximately 30 % with extra sides. NOTE 2! Stab 120 or X 80 not available to SC 2-10 and SC 3-10 buckets NOTE 3! Specifications subject to modification at manufacturers retion. All weights/sizes approximate. Extra Screen Perforated extra screen helps to reduce the fragment size of the screened material. Specially designed for pulverizing of dry materials. Crushing Bars Crushing bar accessory is developed in order to increase the crushing effect of the bucket. Bottom Plate for Mixing Helps to mix clay products because the material will circulate from drum to drum before exiting. The bottom plate always needs the bottom shield.

5 ALLU products for soil improvement ALLU Screener Crusher - mixing/screening of soil and binding agent ALLU AS Windrow turner - mixing soil and binding agent in large volumes ALLU products for soil improvement ALLU Stabilisation System - to strenghten and solidify different kind of soft materials e.p.m Powder Spreader - spraying of binding agent Ideachip Oy Hollola ALLU Group New Jersey Ideachip UK Ltd. Belfast Ideachip S.A.R.L Beaune Ideachip GmbH Enger Sales office China Shanghai Sales office South America Buenos Aires P.O. Box 62, Hollola, FINLAND Tel: +358 (0) Fax: +358 (0) info@allu.net ALLU Group 861 Main Street, Hackensack, New Jersey 07601, USA Tel: Fax: usa@allu.net Ideachip UK Ltd. 17 Victoria Road, Holywood Co. Down N. IRELAND BT18 9BA Tel: Fax: uk@allu.net Ideachip GmbH Opferfeldstraße 16 D Enger, GERMANY Tel: +49 (0) Fax: +49 (0) deutschland@allu.net Ideachip Sales office China Victoria Plaza A-24E, 1068 Xikang Road, Shanghai, P.R. CHINA Tel: Fax: china@allu.net Ideachip S.A.R.L 28 Rue du Faubourg Madeleine Beaune, FRANCE Tel +33 (0) Fax +33 (0) france@allu.net Ideachip South America Cerrito 1070 Piso 7, C1010AAV Buenos Aires, ARGENTINA Tel: Fax: sudamerica@allu.net

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