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1 EHNIAL BULLEIN Models BMPlus 3000/000/000 ev. B he BMPlus Zone ontrol System allows you to easily upgrade an inefficient single zone HVA system, into a Multi-zone, Energy savings, omfort producing, HVA system. he Superior Design, Intuitive Firmware, Simple Setup ptions, Easy to Understand wiring and Backwards ompatibility, makes the BMPlus Zoning system the ontractors dream. ombined with EW Motorized Dampers and any off-the-shelf hermostats, EW ontrols sets another high standard in the residential & light commercial Forced Air Zoning Industry. Zone apacity ompatible HVA Systems ompatible hermostats Automatic Heat/ool hangeover Status LED System LEDs Damper LEDs perating Power perating onditions he main module controls three zones using motorized dampers and may be expanded to or zones, using or 2 Model X Expansion Modules. ontrols 2 & 3 stage conventional or dual fuel heat pumps, without the need for dual fuel kits. Also single or two-stage gas, oil, & hydronic heating systems, with single or two stage air conditioning. onstant or variable speed fan systems. ompatible with any off the shelf H e a t P u m p h e r m o s t a t (2heat/cool). ou may also use any regular Heat/ool thermostat (heat/cool). ou may still use regular Heat/ool thermostats to control a Heat Pump system. he BMPlus Zone system features automatic changeover from any thermostat allowing for individual zone comfort from the HVA system. he SAUS LED pulses as a steady heart beat to indicate active Microprocessor status. n board LED s illuminate to indicate HVA system mode, system status, active and inactive zone identification. See page 0 for details. LEDs labeled Zone thru Zone indicate which dampers are energized open. INPU VLAE: 9-30VA 0 Hz ransformer 0-00VA MAX. NE lass 2. UEN DAW: Max 2VA. VE-UEN EIN:.0 amp PEAUE: -20 to 0 F (-29 to ) HUMIDI: 0% - 9% H Non-ondensing. Leave this bulletin on the job site for future reference! Box ontents hermal ircuit Breaker Indoor Fan ontrol BMPlus 3000 ontrol Panel Supply Air Sensor echnical Bulletin B228 Mounting Hardware he BMPlus module has a hermal circuit breaker that protects the module(s) from shorts in the damper and thermostat field wiring. It will not protect against shorts in the HVA system wiring. AUIN: When the circuit breaker is tripped it will get quite hot. o reset the breaker: Shut off power to the panel. Find and repair the short. estore the 2VA power. Any zone can activate the indoor fan and only the dampers in zones calling for continuous fan operation will open. ontinuous fan operation will only occur when there are no active or pending, heat or cool demands. A dip switch is provided to enable automatic fan operation in heat mode. Useful for straight electric heat or hydronic heat applications. B-228 EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX P/N 0903A0228 EV. H opyright 200 EW ontrols All ights eserved J 3 M M 2 M M M M 2 VA FME SS 2 W B E H H FF SAIN LW P HIH P 2 ND SAE HEA IME LIMI LIMI DIFFEENIAL K D D9 NLS IN. Englishtown, NJ EW Figure F D 2 D D D 3 K3 K 0 9 K 20 K K SW K U U9 3 9 NL SS ESE 3 LED LE LE LED LED LED LED LE LED9 LED0 LED W Z 2 HP < SS> HE DF < HP > NV H << HP > > V B < SAIN> IME FF 0% ULE > N FF < > N AS < > HDNI 9 SAUS BMPlus3000 rev B B U U U U U D0 D SA NE SW SA 2 SA NM

2 2 BMPlus 3000 FIMWAE/HADWAE FEAUES Built-In imer Settings Startup Delay imer Short ycle imer hangeover imer pposing all Delay imer Staging imer / FF 2 SAIN imer / FF, to 2 minutes or to 2 degrees F. Any setting below is off! D N set to off if using Supply Air Limit Delay imer Purge Delay imer he panel has seven built-in Delay imers that insure safe & reliable operation. Start-up Delay imer = 3 minutes-fixed Short ycle imer = 3 minutes-fixed hange ver imer = minutes-fixed pposing all imer = 20minutes-fixed Staging imer = FF or -2 min. -Adj. Supply Air Limit imer = 3minutes-fixed Purge Delay imer = 90 seconds-fixed he panel will not activate any cooling or heating operations until the startup delay has expired. his occurs after any initial power up, after any power failure or after pressing the eset button for When all zone demands are satisfied, the panel will not resume the same mode of operation for a minimum of 3 minutes. A built-in timer prevents the system from rapidly switching between heating and cooling modes. At the end of a call, a minute timer is started and the panel will not switch to the opposing mode until the timer has expired. A 20 minute delay must expire, or the active zone(s) must satisfy, before the panel will honor a thermostat demand to changeover to the opposite mode of system operation. he SAIN IME sets the amount of continuous call time in st stage, before second stage heat or cool is energized. NE: he potentiometer also serves as the utside Air hangeover Setting. he BMPlus 3000 can inhibit heat staging based on a imer or u t s i d e A i r e m p e r a t u r e. NE: An ptional Sensor is required to use the feature. NE: 2nd stage cool delay defaults to 30 minutes, if is chosen to inhibit 2nd stage Heat. he time delay of 3 minutes must expire before the BMPlus 3000 will re-energize heat or cool mode. his delay occurs when the processor detects the supply air temperature is higher or lower than the High or Low temperature limit settings. ooling and Heating Limit ontrols LW P LIMI HIH P LIMI nd SAE HEA DIFFEENIAL eset BUN ESE 33 0 Example: Hi emp. Limit =30 F plus 2nd stg. = 0 F New Limit = 0 F. Always reset the PU anytime you make dip-switch changes to the BMP3000 panel! D N use a sharp object to press the button! our finger tip will work fine. Emergency Heat Switch NM he last Damper(s) will be held pen for 90 seconds at the end of every call allowing a system purge into the last zone that was calling. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX he Adjustable ooling Limit potentiometer sets the supply air temperature at which the cooling is cycled off and the fan continues to run, allowing the coil to warm up. he Adjustable Heating Limit potentiometer sets the st stage heat supply air temperature, at which the heating is cycled off and the fan continues to run, allowing the heat exchanger or coil to cool down. he Adjustable 2nd stage heat differential potentiometer sets the 2nd stage heat supply air temperature, at which the heating is cycled off and the fan continues to run, allowing the heat exchanger or coil to cool down. NE: Allows the supply air sensor to be installed in the supply air plenum, regardless of the coil/heat exchanger configuration. Allows the installer to fine tune virtually any multi stage heating system! he separate reset buttons on the old BMP3000 have been replaced by a single button with dual functions. Momentarily pressing the ESE button clears the built-in timers controlling the Startup delay timer, Short cycle timer, timer, Supply air sensor timer and the hangeover timer. his enables you to test the installation faster. aution should be observed when using this button. Pressing the ESE button for seconds will reset the PU for the entire zone system. An n-board Switch is provided that allows the ustomer to set the system to the Emergency heat mode. his switch is shown in the NMAL position. his switch would be used for Heat Pump applications where the ustomer chooses to use egular Heat/ool thermostats instead of Heat Pump thermostats.

3 Selecting the ptions Using the DIP Switches ED U WN DIP SWIH SEINS HEE N Programming and setting up the BMPlus 3000 to control your HVA system is very easy! Look below for an explanation of each dip switch function and choose your settings. Some functions may not apply to your application. hen use a pencil to mark/record your settings. If the settings get changed later on, you will have a record of the original settings FS = Factory Settings HP < SS > HE FS DF < HP > NV FS FS H < > HP FS < V > B < SAIN > IME FS FS FF < 0%ULE > N FS FF < > N FS AS < > HDNI HP < SS > HE hoose the type of HVA system you want to control. Select HP, if your system is any type of Heat Pump. Select HE, if your system is a standard as or il furnace. ther setting also applies to straight electric furnaces or hydronic (hot water coil) heating systems. DF < HP > NV hoose the type of Heat Pump you want to control. Select DF (estricted Mode) if you wish to lock out the compressor during auxiliary heat operation, typically set for Dual Fuel operation. Select NV (Unrestricted Mode) if you wish to have the compressor run during auxiliary heat operations, typically set for Electric Back-up. H < > HP Select H, if you want to use regular Heat/ool thermostats on your job. Select HP, if you want to use Heat Pump thermostats on your job. emember that you can use standard Heat/ool hermostats on a Heat Pump application. IMAN NE: he BMPlus 3000 Zone ontrol System allows Heat Pump thermostats to be connected to all zones. Using heat pump thermostats means that the zone panel will obey thermostatic demands. his comfort over-ride feature provides a level of versatility to your zoning system and gives the homeowner comfort control over the system, instead of waiting for the adjustable timer to energize 2nd stage heat. rue thermostatic staging is not available when using 2 Stage compressor heatpumps, it is advisable to use Heat/ool thermostats and allow the BMPlus to stage via the on-board timer. If true thermostatic staging is required, then it is recommended to upgrade to the Model UZ series of ontrol Panels. < V > B Select the correct eversing Valve signal for your particular Heat Pump. hoose for any Heat Pump that energizes the V in the cooling mode. hoose B for any Heat Pump that energizes the V in heating mode. < SAIN > IME Select, if you want to delay auxiliary heat based on the outside air temperature sensor. Select IME, if you want to delay staging heat & cool based on the adjustable on-board timer. NE: 2 defaults to a 30 minute delay, when is chosen. NE: An optional utside Air Sensor () is required to use the feature. FF < 0%ULE > N Select FF, if you do not want to inhibit auxiliary heat/cool based on the total number of zones calling. Select N, if you want to inhibit auxiliary heat/cool based on the total number of zones calling. More than half the total zones must be calling for the same mode, or auxiliary will not activate. If DF or has been selected, the 0% rule will apply to cooling operations only, auxiliary heat will not be affected. he 0% rule will always dominate the staging timer or thermostat demands unless Emergency mode is active. FF < > N Select FF, if you do not want to use the supply air sensor included with the BMPlus Zone ontrol system. Select N, if you intend to use the included supply air sensor. efer to the data sheet included with the supply air sensor for details. AS < > HDNI Select AS, if your HVA system is a gas or oil forced air furnace. Select HDNI, if your HVA system has a hot water coil, or straight electric heat with no indoor blower support. Useful when you need the indoor blower to run automatically in heat mode, just like it does in cool mode. NE: When you select HP on dip switch #, the indoor fan mode is automatically set for you. here is no need to move this switch when setting up for Heat Pump operations. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX

4 INSALLAIN & WIIN INSUINS WANIN: HESE PANELS AE DESINED F USE WIH 2VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. ALL WK SHULD BE PEFMED LAL AND NAINAL DES AND DINANES. USE 8 AW SLID PPE, L-DED, MULI-NDU HSA ABLE. Mount the panel housing in a suitable/convenient location. Mounting hardware is provided. Avoid locations that may become wet or produce condensation. Hot attics are K. Use the knockouts on the panel housing as wire entryways. Strain relief fittings can be used if desired. Use care and do not damage the circuit board when removing the knockouts and making wire connections. NE: he 2vac power supply should be supplied by a separate transformer. D N use the 2vac power supply from the HVA system unless there is no other alternative. 2 zones and 2 dampers is the limit when stealing voltage from the HVA system. WE WIIN A single 2vac, 0va UL Listed transformer c a n p o w e r t h e BMPlus3000 Main module with up to 2 genuine ND or UD dampers. See page 9 for more load and transformer data. hermostat Wiring SA NE Line Voltage VIDE MEANS F DISNNE ANSFME 2vac, 0 - va Max UL LISED BMPlus 3000 Main Module HEA/L H - Hot - ommon Figure 2 BMPlus 3000 Power wiring MDEL EW-30 2 VA FME B W E L ommon wire not required if batteries are used. SA NE Figure 2c. NE: he HEA PUMP H MDEL EW-30 B W E L ommon wire not required if batteries are used. Field installed jumper. Model EW-30: onfigured for 2 heat cool heat pump (HP mode). See thermostat for further details. BMPlus 3000 allows the user to install Heat Pump thermostats on all zones. ou may still use regular Heat/ool type thermostats with a Heat Pump system and use the Staging imer to energize the auxiliary heat. Doing so may save more energy. It is advisable to use Heat/ool thermostats with 2 stage compressor Heat Pumps. Figure 2a. 2 SA Figure 2b. Model EW-30: onfigured for heat cool (SS mode). See thermostat instructions for Further details. UHSEEN HSA MDEL EW-302 S S2 L 2 W E ommon wire not required if batteries are used. Model EW-302: onfigured for heat cool (SS mode). an be configured for heat pump. See thermostat instructions for further details. 2 SA Figure 2d. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX S S2 L 2 E UHSEEN HSA MDEL EW-302 ommon wire not required if batteries are used. Model EW-302: configured for 2 heat cool heat pump (HP mode). See thermostat instructions for further details.

5 HSA WIIN NINUED WIELESS HSA: EIEVE MDULE MDEL EW SA L W E B WIELESS HSA: EIEVE MDULE MDEL EW-3900 SA NE L W E B Figure 3 Model EW-3900: Wireless hermostat. onfigured for heat cool (SS mode). an be configured for heat pump. See thermostat instructions for further details. Figure Model EW-3900: Wireless hermostat. onfigured for 2 heat cool heat pump (HP mode.)see thermostat instructions for further details. WIIN F ADIAN FL HEA 2 SA HEA/L HSA H W 2 SA MULISAE HEA/L HSA H SPS 2vac Isolation elay W o adiant floor / Baseboard heat zone valve or pump relay hermostat should be battery powered. o adiant floor / Baseboard heat zone valve or pump relay Figure Wiring a split circuit thermostat to operate a adiant floor heating or Baseboard heating Hydronic system. he BMPlus 3000 controls the cooling only in this type of configuration. Figure Wiring for a adiant floor loop as the first stage of heat via the isolation relay and 2nd stage Forced Air heat is controlled through the zone panel. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX

6 SS WIIN Single ransformer as or Electric Furnace & A/ or 2 Stage Heat ypical gas or Electric Furnace with A/. Note the common wire is connected to the SS terminal block of the BMPlus BMPlus 3000 onventional or Dual Fuel 2 Heat / ool Heatpump with (ool) ype eversing Valve ypical heat pump system wiring with electric resistance or as backup heat (No Dual Fuel kit required). his diagram applies to air cooled or geothermal / ground source systems. BMPlus 3000 UD NDENSIN UNI o make troubleshooting easier, connect the ommon from the Furnace to the BMPlus. If you don t connect it, it s K. AS or Electric Furnace or2 SAE W SS Figure Single transformer onventional system. 2 W/B /E H /H HEA PUMP SAE X/W AI HANDLE 0 2 SAE AS FUNAE W SS 2 W/B /E H /H wo ransformer Systems UD NDENSIN UNI IL BUNE PIMA NL Boiler ontrol Zone Valve ontrol irculator ontrol ISLAIN INALS WIES Wiring diagram for a typical oil burner, hydronic zone / Air handler with A/. ut the c / h link on the BMPlus Panel for systems requiring isolation. PIAL ENE INAL BLK SS Figure 8 wo transformer il or Hydronic / A/ system. W BMPlus W/B /E Note: our Air Handler may include a W terminal. hat means it may have it s own isolation circuit. If you can confirm this, simply connect the W/B terminal to the W terminal on the air handler. Do not cut the c/ h jumper. Wire up your il Burner, irculator relay, or Hydronic Zone valve to the isolation contacts or wires provided in the air handler. he fan is controlled via the time delay relay inside the air handler. Don t worry if you accidentally cut the c/h link. Just install your own jumper across the c/h terminals! H /H ou may need to ut the /H Link Figure Heat / ool Heat Pump System onventional or Dual Fuel 3 Heat / 2 ool Heat Pump with (ool) ype eversing Valve HEA PUMP 2 SAE EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX X/W onventional or Dual Fuel Heat Pump wiring with 3 Heat / 2 ool. With electric or as Furnace Backup (No dual fuel kit is required). his diagram applies to air cooled or geothermal / ground source systems. AI HANDLE 0 2 SAE AS FUNAE Figure 0 3 Heat / 2 ool Heatpump System 2 W BMPlus 3000 SS Note that a onventional & Dual fuel heat pump wire up more or less the same. he difference is how auxiliary heat operates. In a onventional system, the indoor fan & the compressor continues to run when auxiliary energizes. In a Dual Fuel system, the indoor fan & the compressor shuts down when auxiliary energizes. he BMPlus 3000 will perform these functions automatically. All you have to do is set the dip switches to the correct settings. Select NV or DF at dip switch #2. Install regular Heat/ool thermostats and choose to activate auxiliary heat by IME or by USIDE AI PEAUE. (ptional Sensor required). r you may choose to install Heat Pump hermostats on all zones. When the thermostat auxiliary heat demand is satisfied, the BMPlus 3000 will stage down, unless DF or has been selected and the outdoor temperature is lower than the changeover setting. In that case the system will continue in FUEL mode, until all current heating demands are satisfied. 2 W/B /E H /H

7 SS WIIN NINUED Single ransformer as & A/ 2 stage heat 2 stage cool ypical 2 stage gas furnace with 2 stage A/. onstant or variable speed systems can be connected and controlled. hoose imer or utside air to delay 2nd stage. onventional or Dual Fuel 3 Heat / 2 ool Heat Pump with B (Heat) ype eversing Valve onventional or Dual Fuel Heat Pump wiring with 3 Heat / 2 ool with B (Heat) ype eversing Valve. Electric or as Furnace Backup (No dual fuel kit is required). his diagram applies to air cooled or geothermal / ground source systems. 2 SAE UD NDENSIN UNI 2 2 SAE AS FUNAE 2 W NE: If desired, you can connect a ommon wire back to the System terminal block. Use it as a ES point while troubleshooting. NE: he wire connection to the condensing unit may not be required on your system. BMPlus 3000 SS 2 W/B /E H /H HEA PUMP 2 SAE 2 B X/W AI HANDLE 0 2 SAE AS FUNAE 2 B W BMPlus 3000 SS 2 W/B /E H /H Figure Single transformer 2 Stage Heat & ool system Warning: All of the wiring diagrams provided are general in nature and may not perfectly match your particular application, due to differences in HVA Mfr s design and terminal designations and functions! Variations on these diagrams and other System or hermostat applications are available by contacting the EW echnical Support Hotline. Figure Heat / 2 ool Heat Pump with B (Heat) ype eversing Valve ENHANED FEAUES AND FUNINS MDULE MDULE FA WE WIIN he BMPlus 3000 includes Factory Power Wiring on all expanded systems. he 2 vac power to the expansion modules is fed through the bus cable. his simplifies your wiring and minimizes the chances of reversing polarity. DUAL FUEL MPAIBLE he BMPlus 3000 is compatible with Dual Fuel Heat Pumps. Dual Fuel kits are not required. Select staging based on Adjustable ime Delay or an ptional utside Air temperature Sensor. he intelligent firmware does the rest. SHED FEAUE FIMWAE he BMPlus 3000 Zone ontrol System includes the Shorted Zone Feature. his feature allows the BMPlus to ignore demands from a zone thermostat that is putting out simultaneous demands for heat & cool. A condition most likely due to a short in the field wiring, incorrect wiring, or a defective thermostat. he BMPlus will honor any legitimate demands from any other zone(s), except the shorted zone. When the problem is identified and repaired, the BMPlus 3000 will automatically recognize that zone. FF, 2 MINUE SAIN IME DELA SEINS 2 F. USIDE AI HANEVE PEAES WIH MULI SAE HEAPUMPS SEND SAE 0% ULE SAVES ENE SAUS LED s AE INLUDED N ALL MDULES MDE MPLIES WIH ALIFNIA ILE 2 ADJUSABLE DIFFEENIAL LIMI NL SIMPLIFIED WIIN AND EAS SS SEUP EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX

8 DAMPE WIIN AND NFIUAIN Note: All zone dampers default to the "PEN" position after a purge delay has occurred. Dampers also default PEN during changeover & short cycle delays, and when all zone demands are satisfied, and no signals are detected from the thermostats. EFEENE HESE DIAAMS PI INSALLAIN AND WE WIIN. DIN S WILL SAVE IME AND LAB LAE N. MDULE DAMPE M INAL BLK DESINAIN & FUNIN erminal erminal M erminal erminal Figure 3 2vac to lose a damper(s) 2vac to pen a damper(s) onstant 2vac H ommon 2vac P M. All Models ND, UD and SID Damper Wiring Figure M M All Models SD Damper Wiring MA-SD M M M M Auxilary SPD End Switch Dry ontacts ated for 2vac only Figure P M A Spring pen Damper is wired to &. A Spring lose Damper is wired to & M MA-ES N N M M Multiple ND and/or UD Damper Wiring on a Single Zone (2- Dampers) Figure All Models ES Damper Wiring P M P M P M Either one Not both { M M n all these dampers and most older style dampers, including competitor s dampers, always wire up number to number or designation to designation. Do not overload your transformer! M M NE: Do not connect more than motor actuators in a series configuration. hat will decrease the chances of poor electrical connections and voltage drop issues. If wiring more than dampers see figure 8. 8 Figure A Spring pen Damper is wired to & A Spring lose Damper is wired to & M EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX ontact EW ontrols echnical Support when you are on the job site for assistance with damper wiring. Have a Multi-Meter, pocket screw driver and wire snips on hand.

9 DAMPE WIIN NINUED If you need to connect numerous dampers to a single zone, or you are using dampers of unknown current draw such as Spring ypes, Isolation relays and separate power supplies may be required. Parallel as many dampers as you want as long the total current load of the motor actuators does not exceed the VA rating of the transformer. ther factors should also be considered, such as the full load amp rating of the isolating relay contacts, voltage drops from long wire runs and feeder conductor sizing to junction points. NE: Some older style dampers and competitor s dampers cannot be paralleled and must be isolated or wired in tandem. ontact EW ontrols echnical Support for assistance. Variations on this diagram and other damper solutions are available. M P M P M P M P M P M P M P M P M M P M P M P M P M 2 Dampers wired to a single zone. Figure 8 Zone Panel ND / UD 2 VA per damper BMPlus 3000 BMPlus 000 BMPlus 000 BMPlus 3000, 000, 000, evision B ecommended Power Solutions 2 0VA 9 ransformer Size 0VA VA hese charts show the maximum number of dampers that can be connected to the entire BMPlus3000/000/000 based on the transformer being used. Maximum number of dampers per is 2. Use lass 2 UL Listed 8 Inherently current limiting transformers only! Spring 8 VA per damper Non-inherently current limiting transformers must have field provided over-current protection on the secondary 2 vac output. he table values provided pertain to genuine ULA Dampers and ompetitors typical 2vac Spring loaded dampers. Included in these VA load ratings are the correct number of thermostats, the BMPlus Zone System, and a % field factor. Spring loaded dampers draw higher currents & require more power. ESIN DAMPE MS ND / UD / SMD / BMD Dampers - onnect 2vac common to terminal and 2vac hot to terminal. Damper should pen. emove 2vac hot from terminal and apply to terminal. Damper should lose. DN / SMDL / BMDL Dampers - onnect 2vac common to terminal and 2vac hot to terminals 2 and. Damper should pen. emove 2vac hot from terminal. Damper should lose. S / ES / SD Power lose / Spring pen Dampers - onnect 2vac common & hot to the two motor (M) terminals. Damper should lose. emove 2 vac hot. Damper should pen. S / ES / SD Power pen / Spring lose Dampers - onnect 2vac common & hot to the two motor (M) terminals. Damper should pen. emove 2vac hot. Damper should lose. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX Zone Panel BMPlus 3000 BMPlus 000 BMPlus VA ransformer Size 0VA 3 VA 9

10 LED S BMPlus 3000 LED s he BMPlus is equipped with LED s which indicate system operation and status. Familiarize yourself with the LED s definitions, in order to quickly & accurately determine the current system status and mode of operation. ED SAUS he SAUS LED pulses as a steady heart beat to indicate proper Microprocessor system status. ED ED he LED illuminates solid to indicate that the utdoor emperature has fallen below the chosen set point. LED will blink rapidly to indicate a malfunctioning utdoor Air Sensor. he LED illuminates solid to indicate that the Supply emperature has exceeded the chosen set point on either the HIH P LIMI or the LW P LIMI. LED will blink rapidly to indicate a malfunctioning Supply Air Sensor. ED 3 he 3 LED will illuminate solid to indicate that damper(s) is energized open, and the Zone is active. ED 2 he 2 LED will illuminate solid to indicate that damper(s) is energized open, and the Zone is active. ED he LED will illuminate solid to indicate that damper(s) is energized open, and the Zone is active. ED he LED will illuminate solid to indicate a demand for fan operation, during LIN, HEAIN, PUE, or NINUUS. ED 2 he 2 LED illuminates solid to indicate 2nd stage of LIN is energized in as mode. he 2 LED illuminates solid to indicate 2nd stage of HEAIN is energized in Heat Pump mode. ED he LED illuminates solid to indicate st stage of LIN is energized in AS/HDNI or HEA PUMP mode. he LED illuminates solid to indicate st stage HEAIN in HEA PUMP MDE. ED W/B he W/B LED illuminates solid to indicate st stage of HEAIN is energized in as/hydronic mode. he W/B LED illuminates solid to indicate B reversing valve is energized in HEA PUMP operation. ED /E he /E LED illuminates solid to indicate 2nd or 3rd stage of HEAIN is energized in AS/HDNI or HEA PUMP mode. he /E LED illuminates solid to indicate EEN HEA is energized in HEA PUMP mode. NES: 0 EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX

11 ugged 0 pin Expansion Header Protective header cap not shown for clarity BMPlus Zone Main Module User Friendly Adjustable Potentiometers ugged Damper Motor erminal Blocks Dual Function eset Button hermal ircuit Breaker Easy Setup 8 switch Bank Polarized Power Input erminals Isolated HVA System erminal Block Isolated ommon terminal. Useful when HVA troubleshooting n-board UABLE c/h Link M M M 2 W B E H J 3 M 2 M M 2 VA FME SS H FF SAIN LW P HIH P 2 ND SAE HEA IME LIMI LIMI DIFFEENIAL K F 3 D9 NLS IN. Englishtown, NJ EW Figure 9 System Status LED s D 2 28 D 2 D K3 K 0 9 K 20 D D K SW K K U U NL SS ESE 3 LED LE LE LED LED LED LED LE LED9 LED0 LED W 9 HP HE DF < < SS> HP > NV H << HP > > V B < SAIN> IME FF 0% ULE > N FF < > N AS < > HDNI Z SAUS D0 D BMPlus3000 rev B B U U U U U SA SW SA 2 SA NE NM Supply Air Sensor onnections utdoor Air Sensor onnections ugged hermostat erminal Blocks Multi Functional Zone hermostat erminal Block n-board Emergency Switch he BMPlus 3000 Zone ontrol System includes Module to Module Factory Wiring. We power up the Expansion Modules for you. he X Expansion module includes a Status LED and Damper Status LED s. See page and 2 for drawing representations of a and zone system and appropriate dip switch settings. All you have to do is:. Set the dip switches to your specific application. 2. onnect your thermostats, dampers and system wiring. 3. Power up the Main Module. heck System peration.. Enjoy. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX

12 Setting the X Expansion Panel DIP Switches Each expansion module has a 2 position DIP switch. Factory set to insure the main module recognizes each expansion module in the proper sequence. FA SUPPLIED WE & DAA LAIZED BUS ABLE Protective header caps not shown for clarity D N NNE DISNNE BUS ABLE WHILE HE PANEL IS WEED. Provide ver-urrent Protection o Line Voltage 2 vac transformer 2 D M P D M P X rev B M M M M M 2 W B E H J 3 M 2 M M 2 VA FME SS H J F D D 2 K BMPlus FF SAIN LW P HIH P 2 ND SAE HEA IME LIMI LIMI DIFFEENIAL K D D9 NLS IN. Englishtown, NJ EW D K3 K 9 K 20 D D K SW K K Z U U9 EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX U U NL SS ESE A 0<> A 0<> 2 38 LED LE LE LED LED LED LED LE LED9 LED0 LED SAUS 0 3 EWNLS IN. 0 2 W 9 SAUS 3 2 U HP HE DF < < SS> HP > NV H << HP > > V B < SAIN> IME FF 0% ULE > N FF < > N AS < > HDNI Z B 2 0 D D 3 2 U U U U U8 33 BMPlus3000 rev B D0 D D D SA SW SA 2 SA NE S A S A NM DIP switch settings for st Expansion panel. Zones & Figure 20

13 Setting the X Expansion Panel DIP Switches Each expansion panel has a 2 position DIP switch. Factory set to insure the main module recognizes each expansion module in the proper sequence. X rev B D M P M D M P M J D K BMPlus Z U U 0 39 A 0<> A 0<> 2 38 SAUS 3 U EWNLS IN. 2 0 D D D D S A S A DIP switch settings for 2nd Expansion panel. Zones & FA SUPPLIED WE & DAA LAIZED BUS ABLE Protective header caps not shown for clarity D N NNE DISNNE BUS ABLE WHILE HE PANEL IS WEED. Provide ver-urrent Protection o Line Voltage 2 vac transformer X rev B D M P M D M P M M M M J J 3 M 2 M M 2 VA FME SS 2 W B E H H D D 2 K Z 3 U U 0 39 SAUS A 0<> A 0<> U EWNLS IN. 2 0 D D FF SAIN LW P HIH P 2 ND SAE HEA IME LIMI LIMI DIFFEENIAL 2 3 F D D9 NLS IN. Englishtown, NJ EW D K K3 K 9 K 20 D D K SW K 28 3 K U U D D 2 3 EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX NL SS ESE 3 LED LE LE LED LED LED LED LE LED9 LED0 LED W Z 9 HP < SS> HE DF < HP > NV H << HP > > V B < SAIN> IME FF 0% ULE > N FF < > N AS < > HDNI SAUS 3 2 B 2 U U U U U BMPlus3000 rev B D0 D SA SW SA 2 SA S A S A NE NM DIP switch settings for st Expansion panel. Zones & Figure 2 3

14 All wiring should be done to local and national codes and ordinances. Use color-coded, multi-conductor wire. Wire number to number or letter to letter on each control. UD HEA PUMP 2 SAE AS FUNAE o Line Voltage. Provide ver-urrent Protection. 2 vac transformer 0va WANIN: HESE PANELS AE DESINED F USE WIH 2VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. BMPlus 3000 Wiring Diagram Dual Fuel Heat Pump Auxiliary Heat Activates via utdoor air emperature or Heat Pump hermostat Emergency Input 2 X/W 2 W P M P M ND / UD DAMPES P M EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX M M 2 W B E H 2 M 2 FME M VA SS H EW Englishtown, D D 2 SAUS W B SW NE NM K3 K K K K K8 LED LE LE LED LED LED LED LE LED9 LED0 LED U U U D D D D9 NLS IN. NJ BMPlus3000 rev B F SW U U9 3 2 FF FF AS ESE 3 < SS > HP HE DF HP NV H HP < << > > > V SAIN B < << > > 0 % > > ULE N IME N HDNI Z U U SA 2 SA SA 2 HSA HEA W 2 HSA HEA W 0 M J 3 3 HSA HEA W M SAIN IME K LIMI HIH P LIMI 2 ND SAE HEA DIFFEENIAL D0 D 8 FF LW P NL SS SUPPL AI SENS UD AI SENS

15 ND / UD DAMPES 2 vac transformer 0 va SUPPL AI SENS UD NDENSIN UNI 3 HSA HEA 8 W BMPlus 3000 Wiring Diagram 2 SAE AS HEA WIH 2 SAE A/ 2nd Stage Heat & 2nd Stage ool Activates via he Adjustable imer. All wiring should be done to local and national codes and ordinances. Use color-coded, multi-conductor wire. Wire number to number or letter to letter on each control. WANIN: HESE PANELS AE DESINED F USE WIH 2VA. D N USE HE VLAES! USE AUIN AVID ELEI SHK EQUIPMEN DAMAE. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX SAE AS FUNAE P M P M P M o Line Voltage. Provide ver-urrent Protection. 2 2 W M J 3 M FF 2 SAIN IME K LW P LIMI 9 NL SS HIH P LIMI ND SAE HEA DIFFEENIAL D0 D M M 2 W B E H 2 M M 2 VA FME SS H EW Englishtown, F D D 2 D D D D9 NLS IN. NJ K3 K K K K K8 SW U U9 3 2 ESE 3 HP < SS HE DF < HP > NV H HP << > > B FF FF AS < 0 % << > > LED LE LE LED LED LED LED LE LED9 LED0 LED > V SAIN > ULE SAUS 2 IME N > N HDNI W Z 3 2 B U U U U U8 BMPlus3000 rev B SA 2 SA SA SW NE NM 2 HSA HEA 2 W HSA HEA 0 W

16 U B L E S H I N SMPM LED S are responding properly but HVA system is malfunctioning. LED s are not responding properly and HVA system is malfunctioning. LED s illuminate and HVA system functions normally but dampers do not respond. LED s do not illuminate and HVA system does not respond. SLUINS heck HVA system wiring for proper connections. heck HVA system wiring for shorts/miswiring. heck HVA System. efer to echnical Bulletin for correct Setup/Wiring/Dip Switch settings. heck HVA system wiring for shorts/miswiring. heck HVA system wiring for proper connections. heck HVA thermostat for proper connections. efer to echnical Bulletin for correct Setup/Wiring/Dip Switch settings. heck damper motor wiring for proper connections. heck damper motor 2vac transformer voltage/fuse/bmplus circuit breaker. heck damper motor wiring for shorts/miswiring. efer to echnical Bulletin for correct Setup/Wiring. EFE HE DAMPE M ESIN PAE 9 heck HVA & BMPlus system transformer supply voltage. heck HVA & BMPlus system 2vac transformer voltage, fuse & the BMPlusB circuit breaker. heck HVA & BMPlus system wiring for shorts/miswiring. HEK U WIIN DEEIN 2vac SHS HVA system not responding and BMPLUS 3000 LED s are off. Dampers not responding and HE BMPLUS 3000 LED s are off. ISLAIN 2vac SHS F circuit breaker protects the BMPlus 3000 and reacts to a short in the damper motor or thermostat component and field wiring. SMPMS: Module(s) appear to be dead! If 2vac short has occurred, 2vac will be present at the BMPlus 3000 Module Input terminals & ; but 2vac will not be present at the hermostat &. SLUINS: emove 2vac power from BMPlus 3000 and allow circuit breaker to cool! Find and repair short(s) in damper and/or thermostat field wiring. estore 2 vac power. Disconnect the wire(s) from the terminals on the BMPlus 3000 thermostat terminal blocks, and the /M/ terminals on the BMPlus 3000 damper motor terminal blocks. estore power. If the short is no longer present, hm out the thermostat and damper field wiring for shorts/misconnections. eplace or repair wires as necessary. estore power. Module(s) will resume operation. ESIN H heck to make sure that the thermostat c and h terminals are connected together, unless your application requires separation of these circuits. Use the () ommon terminal provided at each thermostat terminal block to wire up full 2 vac hard-wired thermostats. ou should reference the () ommon terminal when troubleshooting incoming thermostat demand signals, even if no wire is connected there. Make sure that you wire and configure your thermostats for the correct application. Most thermostats built today can be field configured to operate as regular Heat/ ool type or as Heat Pump type. emember that you can use regular Heat/ool thermostats on the BMPlus 3000 for Heat Pump applications. EHNIAL SUP EW ontrols provides superior toll free roubleshooting Support for the BMPlus 3000 when you are on the job site! all Monday - Friday 8am to pm ES therwise call for information on the BMPlus 3000 and other ULA- products.. When calling for echnical Support, please have a multi-meter, pocket screwdriver, and wire cutter/stripper handy. EW ontrols Inc. 38 Highway 33 Englishtown, NJ FAX