BALLAST REPLACEMENT. Contents WARNING INSTALLATION MANUAL
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1 BALLAST REPLACEMENT INSTALLATION MANUAL WARNING Turn off power at main source before making any electrical connections or servicing the unit. UV light produced by this unit is harmful to the eyes and may cause blindness! Do not look directly at a lit bulb! Contents Signal Words and Symbols Used In This Manual...2 Ballast Replacement USA...3 Ballast Replacement AU...6 The ballast resets instantly on restoration of power. When the lamp restarts, it will light up orange first then turn blue in about 10 seconds. If the UV bulb still does not illuminate and ask for customer service for further instructions. NOTE: Ozone production from direct UV light will decline over time. UV bulbs continue to illuminate after they stop producing an effective level of ozone to clean your pool water. To make sure your pool continues to receive all the benefits of ozone, Paramount recommends that you replace your bulb every three (3) years or 13,000 operating hours ECN1294 REV00 PUBLISH 01/16/18 US and Foreign patents and patents pending see East Corporate Place Suite 100 Chandler, AZ Toll Free: Phone: Fax: Paramount@1Paramount.com
2 Signal Words and Symbols Used In This Manual This Owner s Manual and Installation Guide contains specific precautions and symbols to identify safety-related information. You will find DANGER, CAUTION, WARNING and NOTICE symbols which require special attention. Please read them carefully and follow these precautions as indicated! They will explain how to avoid hazards that may endanger you or persons using or maintaining your pool or spa. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury. PLEASE REVIEW THE OWNER S MANUAL AND INSTALLATION GUIDE IN ITS ENTIRETY AND HEED ALL SAFETY INFORMATION. Failure to follow these instructions and warnings can result in DEATH OR SERIOUS INJURY. SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS: READ COMPLETELY BEFORE PROCEEDING WITH INSTALLATION. SAVE THESE INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: CAUTION READ AND FOLLOW ALL INSTRUCTIONS Follow all applicable electrical codes. A qualified licensed electrician should perform electrical hookup. Turn off power at main source before making any electrical connections or servicing the unit. Use only liquid-tight flexible nonmetallic conduit for electrical connections. A terminal marked G is located inside the supply terminal compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electrical supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying this equipment. At least one lug marked BONDING LUG provided on the external surface of the unit. To reduce the risk of electric shock, connect the local common bond grid in the area of the pool or spa to this terminal with an insulated or bare copper conductor not smaller than 6 AWG. ALWAYS wear safety glasses when using power equipment during the WARNING installation process. Install at least 5 ft from pool or spa water using nonmetallic plumbing. Mount ozone generator near pool equipment at least one (1) foot above maximum water level to prevent water from contacting electrical equipment. Install in accordance with the installation instructions. Short-term inhalation of high concentrations of ozone and long-term inhalation of low concentrations of ozone gas can cause serious harmful physiological affects. Do not inhale gas produced by this unit. If installed in an enclosed space make sure to account for adequate ventilation. UV LIGHT PRODUCED BY THIS UNIT IS HARMFUL TO THE EYES AND MAY CAUSE BLINDNESS. DO NOT LOOK DIRECTLY AT A LIT BULB! NOTICE TO INSTALLER/OWNER: Save these instructions and deliver to pool owner when installation is complete. Lamp contains mercury. Dispose of in accordance with local and state regulations. 2
3 Ballast Replacement USA 1. Turn the supply power to unit off. Disconnect the flow meter assembly from the Clear 03 electrical housing & set safely aside. 2. Remove the earth ground from Clear 03 aluminum body. 3. Remove the left side end cap & gasket. When reassembling unit, replace gasket. 4. Disconnect the supply power and ground wiring from electrical housing. 5. Remove the flex connector nut & pull the supply wire conduit from Clear 03 electrical housing Loosen the screws on upper & lower mounting brackets. Remove the Clear 03 unit from the mounting location. 7. Disconnect the lamp connector from lamp (do not pull directly on wires).
4 8. Remove lamp from housing & safely set aside, making sure not to touch the lamp glass with bare hands. Wear protective rubber gloves. Back 9. Remove the two screws that secure the electrical housing to the aluminum body. 10. Remove the two screws that secure the supply power terminal block to the electrical housing (NOTE that white wire is towards the back). 11. Gently slide the electrical enclosure from the aluminum body, while holding the lamp connector. 12. Remove the gasket, as needed, from the aluminum body. When reassembling unit, replace gasket. 13. Remove the outer nut from the grounding post. Slide both ground wire ring terminals from the post. 14. Slide the ballast assembly from the body. 15. Re-assemble unit with new ballast assembly by reversing steps 1-16 described above. NOTE: Be careful not to pinch or roll new gaskets during re-assembly. 4
5 ECO FRIENDLY PARAMOUNT CERTIFIED BALLAST REPLACEMENT AUSTRALIA INSTALLATION MANUAL The ballast resets instantly on restoration of power. When the lamp restarts, it will light up orange first then turn blue in about 10 seconds. If the UV bulb still does not illuminate and ask for customer service for further instructions. NOTE: Ozone production from direct UV light will decline over time. UV bulbs continue to illuminate after they stop producing an effective level of ozone to clean your pool water. To make sure your pool continues to receive all the benefits of ozone, Paramount recommends that you replace your bulb every three (3) years or 13,000 operating hours ECN1294 REV00 PUBLISH US and Foreign patents and patents pending see East Corporate Place Suite 100 Chandler, AZ Toll Free: Phone: Fax:
6 DANGER ONLY A CERTIFIED TECHNICIAN IS PERMITTED TO CONDUCT SERVICE ON THE UNIT. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. Children should be supervised to ensure that they do not play with the appliance. WARNING Do not operate the UV-C emitter when it is removed from the appliance enclosure SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS: READ COMPLETELY BEFORE PROCEEDING WITH INSTALLATION. SAVE THESE INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: ALWAYS wear safety glasses when using power equipment during the WARNING installation process. Install at least 5 ft from pool or spa water using nonmetallic plumbing. Mount ozone generator near pool equipment at least one (1) foot above maximum water level to prevent water from contacting electrical equipment. Install in accordance with the installation instructions. Short-term inhalation of high concentrations of ozone and long-term inhalation of low concentrations of ozone gas can cause serious harmful physiological affects. Do not inhale gas produced by this unit. If installed in an enclosed space make sure to account for adequate ventilation. UV LIGHT PRODUCED BY THIS UNIT IS HARMFUL TO THE EYES AND MAY CAUSE BLINDNESS. DO NOT LOOK DIRECTLY AT A LIT BULB! This appliance contains a UV-C emitter. The UV-C emitter does not require cleaning during its life span. Unintended use of the appliance or damage to the housing may result in the escape of dangerous UV-C radiation. UV-C radiation may, even in little doses, cause harm to the eyes and skin. Appliances that are obviously damaged must not be operated. This appliance is to be supplied through a residual current device (RCD) having a rated residual operating current not exceeding 30 ma.
7 Ballast Replacement AU 1. Turn the supply power to unit off. Disconnect the power cord from electrical supply. Disconnect the flow meter assembly from Clear O3 electrical housing and set safely aside 2. Remove the left side end cap & gasket. When reassembling, replace gasket. 3. Loosen the screws on the upper & lower mounting brackets. Remove Clear O3 unit from the mounting location. Loosen the seal-tight connector that secures the supply power cord to the electrical housing. 4. Disconnect the lamp connector from lamp (do not pull directly on wires). 5. Remove lamp from housing & safely set aside, making sure not to touch the lamp glass with bare hands. Wear protective rubber gloves. 6. Remove the two power wires (brown & blue) from the terminal block. Remove the two screws that secure the electrical housing to the aluminum body. 7
8 7. Remove the two screws that secure the terminal block to the electrical housing. Note that the white wire is towards the back. 8. Gently slide the electrical housing from the aluminum body to expose the ground lug location. 9. Remove the outer nut from the grounding post. Slide both ground wire ring terminals from the post. 10. Slide the ballast assembly from the body. 11. Reassemble with new ballast assembly by reversing steps described above. Note: Be careful not to pinch or roll new gaskets during reassembly. 8
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