JUICE PASTEURIZER. Simple juice PAS 250 PAS 500 PAS 750 PAS 1000 PAS 1500 EPAS 210 KZE 1500 KZE 3000
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1 For pasteurizing fresh pressed juices quick and efficiently JUICE PASTEURIZER PAS 250 PAS 500 PAS 750 PAS 1000 PAS 1500 EPAS 210 KZE 1500 KZE 3000 Simple juice
2 JUICE PASTEURIZER PAS What is Pasteurizing The process was developed in 1864 by the French chemist Louis Pasteur. By brief heating up of food and other perishible matters from 60 C to 90 C, most of the micro-organisms will be destroyed. Once the materials are in a final range, no further micro-organisms will infiltrate. The taste and quality of the product is not affected by this procedure. The automatically working Juice Pasteurizer is designed for pasteurising or heating up of juice made from produce. The gained juice ideally pressed Operating console with main switch and following functions - Juice-pump on/off - Juice-valve open/closed/auto. - Heating on/off Juice-temperature controller with display Operating console with integrated electrical cabinet Heating system for oil or gas Flow control and juice-temperature sensor Juice-valve and two-way faucet Juice-pump 2
3 with double-pipe heat exchanger and heating system for oil or gas with a Kreuzmayr SINGLE-BELT Press KEB fresh juice can be pasteurised after the enzymation. Mixed juices can also be pasteurized The juice-pump pumps the available juice through the double-pipe heat exchanger. The heating system provides the required heat (80 C). The heating medium is oil or gas. Overpressure-safety device and vent valve Double-pipe heat exchanger Chassis made of stainless steel Advantages Juice contact parts made of stainless steel (1.4301) or food safe synthetic material Integrated juice-pump (no additional pump from tank to juice-filler necessary) Reliability of production process juicevalve closes automatically if pasteuring temperature is to low Simple to operate Easy cleaning Complete system mounted on cassis Power supply 230 V 50 cycles (different supply ) Machine delivered ready to start Oil- or gas operation mode (alternative heating medias ) Excellent readable juice-temperature display Design changes to customer requirements Possible Simple handling The Juice Pasteurizer is delivered ready to operate. Before taking into operation the machine has to be connected to the heating medium and the exhaust system. Then the connection to the juice reservoir and to the filling device has to be made. After filling water into the heating cycle, the Pasteurizer is ready for the pasteurising procedure. Fig.: Juice Pasteurizer PAS 500 with oil-heating system and double-pipe heat exchanger 3
4 Advantages Minimum space requirements Complete system mounted on chassis Optional wall-fastening Juice contact parts made of stainless steel (1.4301) or food safe synthetic material Integrated juice-pump (no additional pump from tank to juice-filler necessary) Reliability of production process juicevalve closes by temperature under-usage Simple to operate Easy cleaning Power supply 230 V 50 cycles (different supplies ) Excellent readable juice-temperature display Design changes upon customer requirements possible Oil- or gas operation mode (alternative heating medias ) Machine delivered ready to start, a previously clarification of the customers conditions is necessary! JUICE PASTEURIZER PAS with double-pipe heat exchanger, without heating unit The automatically working Juice Pasteurizer is designed for pasteurising or heating up of naturally cloudy juice or viscous nectar and molasses. The juice-pump pumps the available juice through the double-pipe heat exchanger. The required temperature (80 C) must be delivered from an external heating system. After achieving the necessary temperature the juice-valve opens and the pump carries the pasteurised juice to a Kreuzmayr BAGinBOX Filler or to a bottle filling station. Juice-temperature controller with display Vent valve Operating console with main switch and following functions - Juice-pump on/off - Juice-valve open/closed/auto. - Heating on/off Juice-valve Powerful juice-pump with bypass-valve Bypass valve Juice-pump Double-pipe heat exchanger Double-pipe heat exchanger with heating medium connection and flow control 4 Heating system connection Chassis made of stainless steel
5 JUICE PASTEURIZER PAS with plate heat exchanger, without heating unit The Pasteurizer with plate heat exchanger is designed for pasteurising or heating up of clear liquids such as must, juice, vinegar and wine. The juice-pump pumps the available juice through the plate heat exchanger. The required temperature (80 C) must be delivered from an external heating system. After achieving the necessary temperature the juice-valve opens and the pump carries the pasteurised juice to a Kreuzmayr BAGinBOX Filler or to a bottle filling station. Operating console with main switch and following functions - Juice-pump on/off - Juice-valve open/closed/auto. - Heating on/off Juice-temperature controller with display Juice-valve Flow control Advantages Minimum space requirements Complete system mounted on chassis with steel base Optional wall-fastening Juice contact parts made of stainless steel (1.4301) or food safe synthetic material Integrated juice-pump (no additional pump from tank to juice-filler necessary) Reliability of production process juicevalve closes by temperature under-usage Simple to operate Easy cleaning Power supply 230 V 50 cycles (different supplies ) Excellent readable juice-temperature display Design changes to customer requirements possible Oil- or gas operation mode (alternative heating medias ) Machine delivered ready to start, a previously clarification of the customers conditions is necessary! Plate heat exchanger Bypass valve Plate heat exchanger with outlet armature Design of plate heat exchanger Juice-pump 5
6 FLASH PASTEURIZER PAS with regeneration heating The Flash Pasteurizer is designed for pasteurising and fast recooling of juices. Subsequently the juice can be stored aseptic in tanks or filled in BAGinBOXes. Furthermore this system is used for protein precipitation and cloud stabilisation. The cold juice is preheated through a regeneration heat exchanger and the pasteurizer brings the juice up to the required temperature. After passing the holding tubes in 30 seconds the hot juice will be recooled in the regeneration heat exchanger. Advantages Small energy costs Automatic temperature control Mobile Simple to operate Easy cleaning Pasteurizer and regeneration heating unit in one device Customized adapation possible Operating console with main switch and following functions - Juice-pump on/off - Juice-valve open/closed/auto. - Heating on/off Smoke tube Holding tubes Regeneration heat exchanger for Pasteurizer Heat exchanger for temporary heating Two separate controlled juice-pumps Heat exchanger for recooling Heating unit for oil or gas 6 Chassis made of stainless steel Fig.: Pasteurizer PAS 750 with regeneration heating KZE 1500
7 ELECTRO PASTEURIZER EPAS 210 The Electro Pasteurizer EPAS 210 is an all-purpose electric pasteurizer with tubular heat exchanger and a capacity up to 210 liter per hour. The juice will be piped from the reservoir directly into the tubular heat exchanger, which heats up the juice to the choosen temperature. The temperature range is infinitely variable up to 95 C. The electric heating has a double stage control for setting the right power, if smaller packages are filled. Bottle filler (option) Operating console with main switch and following functions - Juice-pump - Heating system - Temperature display - Temperature control - Protection against dry running Advantages Minimum space requirements Integrated juice-pump Integrated removable juice reservoir Juice filling level indicator Excellent readabletemperature displays for juice and hot water No smoke tube necessary Perfect for frequently changing charges Small cleaning requirements Juice exit Operating console with large display for juiceand water temperature Juice-valve with flow control and Bypass Juice pump Juice inflow 7
8 Other products in our range DE-STONING MACHINE KEP 650/1000/1500 Fig.: KEP 650 For pitting and straining of fruits and Vegetables SINGLE-BELT PRESS KEB 500/750/1000/1500 Automatic continuous press for the extraction of juice from produce FILLER Bottle- or bag-in-box up to 1800 liter per hour(liter/h) Fig.: KBF 900 with KRF 6 Convenient filling of the pasteurized juices 8 Technical data Standard design Ready-to-plug-in Solid construction Minimum space required Fully automatic operation Easy insertion No floor treatment required Heating medium ÖIL/GAS without heating unit without heating unit Heating medium ÖIL/GAS PASTEURIZER with tubed heat exchanger page 2 Pasteurizer PAS Length [mm] Width [mm] Height [mm] Weight [kg] Output [l/h] Voltage [V] PASTEURIZER with plate heat exchanger page 3 Pasteurizer PAS Length [mm] Width [mm] Height [mm] Weight [kg] Output [l/h] Voltage [V] PASTEURIZER with double-pipe heat exchanger page 4 Pasteurizer PAS Length [mm] Width [mm] Height [mm] Weight [kg] Output [l/h] Voltage [V] PASTEURIZER with plate heat exchanger page 5 Pasteurizer PAS Length [mm] Width [mm] Height [mm] Weight [kg] Output [l/h] Voltage [V] Kurzzeiterhitzer KZE Length [mm] Width [mm] Height [mm] Weight [kg] Output [l/h] Voltage [V] ELECTROPASTEURIZER page 7 Pasteurizer EPAS 210 Length [mm] 750 Width [mm] 700 Height [mm] 1750 Weight [kg] 180 Output [l/h] 210 Voltage [V] 400/32 Schallerbacher Straße Wallern an der Trattnach Austria Fast cleaning Electric components in industrial design Design in stainless steel/food safe synthetic material Solutions for alternative heating medias (wood, district heating,..) CE-certified TEMPORARY HEATING for pasteurizer page 6 Differing performances! Tel.: Fax: mail: office@kreuzmayr.com Differing performances Differing performances Differing performances
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