SECTION AUTOMATIC DRIVE THRU VEHICLE WASH SYSTEM

Transcription

1 PART 1 - GENERAL SECTION AUTOMATIC DRIVE THRU VEHICLE WASH SYSTEM A. The general provisions of the Contract, including General and Supplementary Conditions and General Requirements, if any, apply to the work specified in this section DESCRIPTION OF WORK A. The extent of the Automatic Drive Thru Vehicle Wash System is shown on the drawings and as specified herein. B. The General Contractor and Manufacturer of the Automatic Drive Thru Vehicle Wash System shall be responsible for the complete installation and proper operation of all the materials and equipment specified or detailed. C. The vehicle wash system shall be installed by manufacturer and connected to building 1.02 SUBMITTALS services by the contractor's plumbing and electrical contractor. A. Scale drawings showing wash equipment, location and utility services to be furnished and installed by contractor. B. Scale drawings shall include layout of equipment, layout of concrete slab and drains, water supply piping and connections, required electrical power requirements for pumps and motors, electrical control conduit, wiring required, gas requirements for water heater, and location of water heater and flue WARRANTY A. Manufacturer hereby warrants to Owner that the Equipment will be free from defects in material and workmanship commencing from the Acceptance Date and for a period of twelve (12) months thereafter. The warranty shall consist of replacement and installation of defective assemblies or parts, without cost, for a period of twelve (12) months after the Acceptance Date. Such warranty excludes remedy for damage or defect caused by abuse, chemicals, and/or modifications not approved by manufacturer, improper or insufficient maintenance, improper operation or normal wear and tear under normal usage. PART 2 - MANUFACTURERS 2.01 PRODUCTS A. Subject to compliance with requirements, provide the following: B. Model 160 Stage IV Automatic High Pressure Vehicle Wash System by Rieskamp Equipment Company, Inc., Indianapolis, IN, C. The use of Rieskamp Equipment Company catalog/model numbers, and the specific requirements set forth herein and on the drawings are not intended to preclude the use of

2 2.02 EQUIPMENT another manufacturer's products or procedures, but are given for the purpose of establishing a minimum standard of design and quality for materials, construction and workmanship. Other manufacturers that are to be considered must be submitted in accordance with the provisions indicated in Supplemental Instructions to Bidders contained in the Project Manual. A. Vehicle Wash System Quantity Description 1 Step I Pre-Soak Arch of 2". X 2" X 1/8" welded 304 stainless steel with 1" Schedule 80 PVC pipe, with roof, sides, front, separate rear system and undercarriage system. 24 Step I Pre-Soak - Front Arch - Roof and Sides - Part No. H1/4U PVC Step I Pre-Soak - Rear Arch - Roof and Sides - Part No. H1/4U PVC8010, High Concentrate 16 Step I Pre-Soak - Wheel Washers - Part No. H 1/4U PVC Step I Pre-Soak - Undercarriage Washer - Part No. HI/4U-PVC Step I Pre-Soak 157-gallon storage tank and lid of poly conical. This tank feeds front and rear Pre-Soak. 1 Step I Pre-Soak Automatic Detergent Dispenser Rieskamp Model CD-88 with Gould solenoid and float switch for Pre-Soak front only. I Step I Pre-Soak pump and tank stand with 2" X 2" X 1/8" steel angle frame and 2" X 2" X 1/8" steel tube legs. 2 Step I Pre-Soak Pumps, Multi-Duti sequence 1000, 3/4 HP RPM, 20 GPM, 40 PSI, with PVC impeller and housing, 220/110 volt, single phase - one pump front, sides-one pump - rear. 1 Step II Detergent Arch of 2" X 2" X 1/8" welded 304 stainless steel with 1" Schedule 80 PVC pipe, with roof, sides, front, separate rear system and undercarriage system - I Step II Detergent Arch with 1" schedule 40 galvanized steel pipe with roof, sides, front, rear and undercarriage system using two (2) 1" 24 Volt Gould Type KST stainless solenoid valves. 20 Step II Detergent - Front Arch - Roof and sides - Part No. H1/4UMEG-5005 Stainless Wash Jet. 20 Step II Detergent - Rear Arch - Roof and sides - Part No. H1/4UMEG-4005 Stainless Wash Jet. 16 Step II Detergent - Wheel Washers - Part No. HI/4UMEG-4004 Stainless Wash Jet.

3 6 Step II Detergent Undercarriage Washers - with manual shutoff - Part No. H1/4UMEG Step 11 Detergent gallon storage tank made from 11 gage, 304 stainless steel. 1 Step II Detergent - Automatic Dispenser - Rieskamp Model CD-SB with Gould solenoid and float switch. I Step II Detergent pump and tank stand with 2" X 2" X 1/8" steel angle frame and 2" X 2" X 1/8" steel tube legs 304 stainless steel. 1 Step II Special Concentrate Detergent Rear Pump, 3/4 HP motor - Multi-Duti - Sequence RPM PM - 40 PSI with PVC impeller 110 volt single phase. I Special Concentrate Step II Rear Detergent Tank, 150-gallon storage tank 11 gauge 304 stainless steel rear only. 1 Special Concentrate Step II Rear Detergent Automatic Dispenser - Rieskamp Mode CD- 88 with Gould solenoid valve. 2 Step II Detergent Pump Giant Model Triplex Ceramic Plunger Pump with adjustable pressure unloaded valve complete with 50 HP 230/460/3 motor, belt driven with belt guard. 1 Step II Detergent - Water Heater - Raypack Model 724 *WTB WTB, 724,000 btu, recirculating water heater with 1/5 hp. 115 volt, single phase motor. Heater shall recirculate water into detergent storage tank. Fuel shall be LP gas or natural gas. 1 Step III Rinse Arch of 2" x 2" x 1/8" welded 304 stainless steel tubing with 2" schedule 40 galvanized steel pipe with roof, side, front, rear and undercarriage system using two (2), 2" Gould Type Q4-5 Brass Solenoid Valves. 56 Step III Rinse Roof, front, sides and rear nozzles - Part No. HI/4U-4020 Brass, front and rear arches. 16 Step III Rinse Wheel Washer nozzles - HI /4U-4020 brass. 6 Step III Rinse Undercarriage Washers - with manual shutoff - Part No. Hi/4U brass. I Step III Rinse 1000 gallon storage tank made of poly conical with 1 /2" Gould Q45 solenoid valve and float switch. 1 Step III Rinse Pump - 7Bhp motor with Ingersoll Rand GTB, 2 Stage Centrifugal Pump, 160 gpm, 400 psi, 480 volt, 3 phase 1 1/2" x 3" x 11" impeller. 1 Water softener with brine tank. Flow rate of tank; continuous 74 GPM, Peak 97 GPM. 4c brine injector, 455 gallons per regen. Efficient salkt consumption level 671bs. Propak Model # 1FC240

4 1 High Pressure Washer Rack of 2" x 2" x 1/8" steel tubing, rack shall be made to contain two (2) High Pressure Washer Units. NOTE: NO PISTON TYPE BELT DRIVE PUMPS WILL BE ALLOWED, PLUNGER ONLY ALLOWED. 2 High pressure detail washing units gpm, 1500 psi. 5 hp, 480/230 volt, 3 phase with 24 volt controls and one section of 50 foot 3/8" high pressure hose for each hand gun. 1 Roof Mop: Model 160 Stage IV-G, soft cloth brushes consisting of synthetic dirt repelling mildew resistant fiber, heavy duty self aligning bearings, hydraulic power assembly, yokes, pivot shafts and supports. 2 Self Adjusting Side Cloth Brushes: Model No. 160 stage 1V-G, soft cloth brushes consisting of synthetic dirt repelling mildew resistant fiber, heavy duty self aligning bearings, hydraulic power assembly, yokes, pivot shafts and supports. I Control Panel using General Siemans Series One Programmable Controller preprogrammed for proper operating sequence. Counter and Wiring diagram included. 1 Set - 8 Pacer Lights. 2 Traffic Signals (front & rear). 3 Telco Photoelectric Eyes for vehicle detection and system activation HP Air Stripper with 12" duct work. 3 Operating and Maintenance Manual 3 Daily Maintenance Manual Erection of arch and installation of equipment on site. Training of personnel for proper operation of equipment. B. Water Recycle System I. Console: Model-160-G-040 consists of a 304 stainless steel console which houses the PLC, stainless steel pumps, cyclones, and plumbing. Console is equipped with right side removable door for access to pumps and cyclones. Left side of console shall house the PLC with a clear window kit Square D 9421 NCI, for monitoring functions of PLC. Console shall have a master disconnect switch Square D X84-BD21. Starters for pumps shall be GV2ME103 with thermal overload protection. Console shall be equipped with adjusting legs supports for level installation. Console shall have a red emergency stop button on outside of console for safety. 2. Pumps: P-2 pump shall be a self-priming pump to lift recycles water from collection pit. P-3 pump shall deliver recycled water from holding tank to

5 equipment as needed. These pumps shall be stainless steel SST 3PH TEFC 3HP ACDU 200/300T3SCS rated at 50 GPM All piping inside console shall be PVC Schedule Storage Tank: System shall have a 500-gallon poly conical bottom tank with support stand PE 48" X 85". Storage tanks shall be complete with bulk head fittings and fill valve 1/1/2". 4. Ozonator: Ozonater shall be Model 60 Turbohdrozone 1 OV 60HZ TH60-16 with " Mazzei Injector. Ozonator assists in odor control. 5. Cyclone Separators: Cyclones shall be 600-N-3 Nylon with 11 8"orfice. Cyclones shall be B MOI. C. Description of Operation 1. When wash system is activated and water is required to refill wash tanks, P-2 pump is turned on. P-2 pumps discharges into cyclone separators and then on to reclaim storage tank. P-3 pumps recycled water into wash equipment wash storage tanks as needed. Dirty water from cyclones is disposed into recycle collection pits for settling. Ozone is interdicted into water when pumps are operation. Low water safety alarms are programmed into PLC. D. Vacuum Station 1. Vacuum: Shall be Model 9235 Econo Vac Commercial as manufactured by J.E. Adams, (319) Unit shall include: 4 filter bags, on/off toggle switch, heavy duty stainless steel construction, HP 110 volt motors, push button start with timer, cleanout bag and internal vacuum hose threading system. 2. Hose: 2 inch diameter by 15 feet with swivel cuff and nozzle. E. Card Reader Kiosk I. Shall be fully programmable and integrateable with the Automatic Vehicle Wash System and the Owner's vehicle management system GENERAL REQUIREMENTS A. The automatic vehicle wash equipment shall be designed to operate on cold or hot water. Equipment shall achieve 100% wash and rinse coverage of vehicle within the following limits: Minimum to Maximum Height 24" 14' - 6" Width 0" 102" Length ' - 0"

6 B. Detergent: The vehicle wash equipment shall be capable of using supplier recommended liquid detergents. No dry detergents or corrosive chemical should be used in the system. (Refer to warranty section.) C. Electric Motors: All motors 1 HP or more, 240/480 volt, 3 phase, 60 cycle, ball bearing, squirrel-cage-induction class, continuous duty, wash down duty, fan cooled, 40 degrees C rise, thermal protected with manual reset, minimum 1.2 S.F. with class B insulation. Fractional horsepower motors shall be 120/240 volt, I phase capacitor start, thermal protected. All motors furnished with motor starters. D. Step I Pre-Soak Pumps: Pumps capacity to be PSI, and shall be resistant to acid products with housing and impellers of glass-filled noryl with stainless steel hardware. Pump to be manufactured by Multi-Duti, sequence 1000, with HP motor, 3450 RPM, 220/1 volt. E. Step II Detergent Pump: Giant - Model 7255 Triplex Ceramic Plunger Pump with adjustable pressure unloader valve complete with 50 HP 230/460/3 motor, belt driven with belt guard. Pressure shall be 1200 PSI at 66 GPM. F. Step III Rinse Pump: A single 75 HP, centrifugal, two-stage pump is shall be used as the rinse pump. Pump capacity will not be less than PSI. Unit shall be equipped with 2" solenoid valves to switch from front to rear systems. When system is in rear rinse mode, red light mounted on rinse arch shall notify driver to stop. Amber light will tell driver that front rinse is on. G. Step II Detergent Water Heater: To be Ray-Pak Model re-circulating water heater. Heater to re-circulate water into the detergent storage tank by means of a GrundfosUMS 50-40, 1/5 HP, 115 volt motor, single phase. Fuel to be natural gas. Flue for water heater to be furnished by the contractor. H. Step I Pre-Soak Tanks & Step II Detergent Tanks: Shall be 11 gauging 304 stainless steel. Tank capacity is 300 gallons, with rear system tanks to be 100 gallons. 1. Step III Rinse Tank: Tank for rinse water will be fabricated of 11 gauge welded 304 stainless steel. Tank shall be provided with drain provisions and removable covers or lids, lank shall be equipped with a float-controlled valve to regulate make-up water supply to tank. Rinse tank capacity shall be 1100 gallons. J. Pre-Soak, Rinse & Detergent Arch: A separate arch assembly is provided for Pre-Soak, Detergent and Rinse Systems. Arches shall be manufactured from welded 2" X 2" X 1/8" structural 304 stainless steel tubing. The arch will be rigid with base plates for attachment to concrete floor. Arches shall provide all necessary mounts to support pipes and minimize vibration. Piping with nozzles shall be designed to provide complete water coverage on the vertical surfaces of the vehicle from 8" above floor to 14" 6". Top of vehicle has complete coverage across width of arch. Number and placement of nozzles shall be designed to provide complete coverage with required patterns to wash and rinse medium road grime, dust and dirt from vehicles. NOTE: NO OSCILLATING SPRAY PIPING AND/OR NOZZLES WILL BE ALLOWED.

7 K. Automatic Level & Detergent Dispensers: Rieskamp's Model CD-88 unit shall be used with features of solenoid valve, flow switch and vacuum breaker for positive mixing, shutoff and level control. Metering tip shall be included for ratios from 9 parts water to I part concentrate detergent minimum to 150 parts water to 1 part concentrate maximum. NOTE: NO METERING PUMPS WILL BE ALLOWED. L. Undercarriage Detergent. Pre-Soak & Rinse: An undercarriage wash and rinse system shall be provided with each arch assembly. Undercarriage system will have a manual control valve to cut-off undercarriage system from the wash rinse cycle. The undercarriage wash - rinse system will have a pipe manifold for insertion in a floor trench with a minimum of 6 nozzles. M. Controls: System is activated by three (3) sets of Telco Photoelectric Sensing Units. Each set consisting of a transmitter, receiver and amplifier. Vehicles are detected by passing through the beam. Signal is transmitted to Control Panel and is received by a Siemans Series One Programmable Controller that is pre-programmed to provide proper operating and timing sequence for the entire system: Operation is fully automatic. Low-level switches shall be provided in both detergent and rinse tanks to stop pump discharge if either or both tank supplies are depleted. Control system shall have amber light on Combination Arch to indicate when rinse rear is activated. Red light will indicate when front rinse is on. N. Red/Green traffic light will be installed on Pre-Soak Arch to assist drivers, with traffic flow. Green light will denote system is ready to use. After vehicle breaks Telco beam, traffic light will turn from green to red keeping other vehicles from entering wash bay. After vehicle clears the Rinse Arch, the traffic light will return to green. If detergent and rinse tanks are not at least 50% full, traffic light will remain red until tanks are at least 75% full. Program will also provide a mode that will keep all equipment off when traffic light is red. If driver ignores red traffic light, no equipment will operate. This built in safety feature keeps tanks from becoming depleted. Control program has an additional safety feature; Control program will turn off all power in wash bay if vehicle is stopped for ninety seconds. This feature will eliminate the excess usage of water, and/or allow the removal of a stalled vehicle safely from the wash bay: Pacer lights advise driver of proper speed. Eight pacer lights will sequence at proper speed thru wash cycle. 0. A counter shall be provided on control panel door in order to provide accurate number of vehicles washed. ON button shall activate system, and OFF button shall deactivate automatic system. NOTE: A) NO SONIC EYES, METALLIC DETECTORS, OR LIMIT SWITCHES WITH WANDS THAT CONTACT THE VEHICLE WILL BE ALLOWED. B) NO RELAYS. TIMERS OR OTHER SUCH DEVICES WILL BE ALLOWED FOR CONTROL PANEL CONSTRUCTION. P. Soft Cloth Brushes: A roof mop shall be mounted on the rise arch. The mop shall be contoured to mop the full width of the vehicles specified. The mop shall only be activated when smaller vehicles (cars and light trucks) are being washed. The roof mop will start scrubbing at the front of the vehicle and scrub the entire top side of the vehicle, then automatically turn off.

8 Q. Self Adjusting Side Cloth Brushes: Side cloth brushes shall be manufactured of materials that will not scratch or damage paint or decals. Length of the vertical cloth brushes to be suitable for washing vehicles from 1' above ground to 7' - 0" height at crown. Power to move the brushes shall be from a 10 HP hydraulic power unit. Brush engagement shall be activated only when smaller vehicles (cars and light trucks) are being washed. Two side brushes will start scrubbing at its respective front corner of the vehicle and scrub the entire side of the vehicle, then automatically turn off. R. High Pressure Hand Spray Gun(s): System shall be equipped with two high-pressure hand-detailing units. Pump capacity shall be PSI, and shall be driven by a 5 HP, 480/230 volt three phase motor. The unit will be integral with wash detergent tank. The unit(s) will be equipped to apply detergent solution or clear rinse water. Control of the unit(s) will be by waterproof switch(s) mounted on dividing wall between equipment room and wash bay. The unit(s) will be supplied with a hand gun. Each gun complete with gun holster and 50' of high-pressure 3/8" hose. Each unit will be independent of the other. S. Air Stripper: Air stripper shall contain two 28" round aluminum ductwork and flanges. Ductwork shall cover 100% of vehicles from 4' to 15'. Ductwork shall be constructed with nozzles from top to slant design on sides. This design allows water to be stripped first from top and then sides of vehicles. Air stripper shall be activated by activator arch and deactivated after five minutes with no vehicles in wash bay. Fans (2 shall be Twin City Blower 12,636 CFM each with Class 3 Aluminum wheel. Motors for fans shall be 20 HP each 460/ RPM). T. Human Factor Engineering: The installed wash equipment shall be designed to operate without a full time operating attendant. Equipment shall operate so as not to emit noise to the extent that it draws the attention of adjacent personnel to its presence. U. Operational Safety: All exposed parts that are electrically energized shall be insulated, enclosed or guarded. All moving parts which could constitute a hazard to operating or maintenance personnel shall be enclosed or guarded. All electrical connections, wiring, raceways, and grounding will conform to requirements of the National Electrical Code. NOTE: ALL WIRING IN THE WASH BAY AREA SHALL NOT EXCEED 24 VOLTS. PACER LIGHTS ARE 120 VOLT MOUNTED 7 FEET AFF. V. Maintenance: All equipment shall be accessible for maintenance and repair using common hand tools. High maintenance components will be of the type and location to minimize drain down of system or disturbance of other system components. Installation Drawings: Prior to shipment of equipment, a complete set of installation drawings shall be provided by manufacture. W. Erection Engineering: The manufacturer shall provide an engineering representative for erection and start-up of equipment. This labor shall be limited to one period of time of one-day duration, spaced over an erection time of approximately one-month. Time of such on-site engineering will be scheduled and coordinated by owner. X. Installation Inspector: Upon complete installation of the automatic vehicle wash equipment, by the manufacturer's personnel, the manufacturer shall inspect installation

9 for conformance with his/her design requirements. Any malfunction of equipment attributed to improper installation, which was approved by supplier's inspector shall be replaced at no additional cost. Y. Operational Check-Out: Upon completion of installation and inspection, the wash system shall be placed in the automatic mode and run until all detergent solution has been exhausted. Failure of the low-level switches to stop pump operation shall constitute failure of this test. A minimum of four large vehicles shall be put through the wash-rinse cycles. Z. Shop Drawings: Submit shop drawings for the installation of all piping and items of equipment. Provide copies of all approved shop drawings to all contractors to assure proper coordination and installation of equipment. Provide electrical requirements for all items of equipment requiring electrical power to assure proper wire size and breaker sizes to be provided by electrical contractor. Provide all plumbing requirements for all items of equipment requiring plumbing rough in to assure proper pipe sizing and location to be provided by the plumbing contractor. AA. Instructional Manual: The manufacturer shall submit two typed copies of the Repair and Maintenance Manuals. The Manuals shall be complete with the operating instructions, servicing instructions, reference part numbers, and descriptions to include the following: 2.04 SPARE PARTS LIST I. General Description with illustrations. 2. Operating instructions to include the time control instructions And detergent mixing procedure. 3. Service Instructions. 4. Lubrication requirements. 5. Preventative maintenance. 6. Troubleshooting procedures. 7. Tabulated list of replacement parts as referred to in exploded views, and a cross reference to commercially available components. 8. Safety instructions. 9. Wiring Schematic. A. These parts shall be furnished as a part of the contract: 2.05 WARRANTY 2 drums of A3000 Step I Pre-Soak 2 drums of A2000 Step II Detergent A. The manufacture shall guarantee the automatic vehicle washing system, and all component parts thereof against defective material and workmanship for a period of one (1) year from date of installation. The guarantee shall consist of placement and installation of defective assemblies or parts, without cost, for a period of one (1) year after the date of installation. NOTE: Except for damage caused by poor or unauthorized chemical. Owner shall be responsible for chemical quality.

10 PART 3 - EXECUTION 3.01 GENERAL Manufacturer's Data: Automatic Drive-Thru Vehicle Wash System: For information only, submit three (3) copies of specifications, installation instructions and general recommendations from the Automatic Vehicle Wash System Manufacture for the type of product required. Include manufacturer's certification or other data substantiating that the materials and products comply with the requirements. Indicate by copy of transmittal that the installer has received a copy of manufacturer's specifications, instructions, and recommendations. Provide all necessary rough-in dimensions showing all plumbing, mechanical, and electrical. A. Comply with manufacturer's instructions for installation of vehicle wash system. Consult with manufacturer's technical representative for specific recommendations before proceeding with equipment installation INSTALLATION A. Automatic drive thru vehicle wash system shall be installed in strict accordance with manufacturer's requirements and instructions. All equipment shall be installed complete and in perfect operating condition. Adjust and clean equipment and leave ready for owner. 1. Manufacturer shall provide one Project Engineer for periodic on-site supervision of plumbing, mechanical and electric. 2. Manufacturer will perform the following items at site: a. Set equipment in equipment room. b. Erect arches. c. Detergent Pump to detergent tank d. Connect Rinse pump to rinse tank e. Connect Undercarriage stub in rinse arch f. Start-up equipment, and provide final checks for proper operation. g. Train owner's employees for correct operation, use and maintenance of equipment. B. The Contractor shall mount the vacuum station on the concrete island using stainless steel anchor bolts in the location as shown on the site plan. Electric shall be run underground from the main building to the vacuum station island. C. The Contractor shall install the card reader kiosk immediately outside and adjacent to the left of the entrance door of the vehicle wash facility. Electric and other cabling necessary for installation shall be run underground from the main building to the card reader kiosk UTILITY REQUIREMENTS FOR WASH SYSTEM A. Electrical: 480/3 phase

11 1. Rinse Pump -75 HP 2. Detergent Pump - 50 HP 3. Pressure Washer #1-5 HP 4. Pressure Washer # 2-5 HP 5. Water Reclaim 1 6. Hydraulic Brush & Mop Power Unit - 10 HP Motor starters and disconnect breakers will be supplied by contractor along with the MCC. The wash equipment supplier shall coordinate with the electrical contractor on the requirements needed for the wash equipment. B. Electrical: 120/1 phase 1. Water Heater & pump - 20 AMP breaker 2. Vacuum Station - 15 AMP breaker C. Electrical: 240/1 phase D. Gas * E. Water F. Sewer 1. Control panel - 30 AMP breaker with neutral 1. 1 " line 1. Water supply must be capable of flowing PSI 2. 3" piping required at back flow preventer 3. 2" water line to each tank. 4. Water usage per vehicle: Approximately 100 gallons per vehicle, 30 vehicles per hour possible usage. 1. Minimum 6" to flow 250 GPM PART 4 - MEASUREMENT AND PAYMENT All costs for all work indicated in this specification section will be included in the Contractor's lump sum amount, unless indicated otherwise. END OF SECTION

12 SECTION WASTE OIL HEATING SYSTEM i PART I - GENERAL A. The general provisions of the Contract, including General and Supplementary Conditions and General Requirements, if any, apply to the work specified in this section DESCRIPTION OF WORK A. The extent of the Waste Oil Heater System is shown on the drawings and as specified herein. B. The General Contractor and Manufacturer of the Waste Oil Heater System shall be responsible for the complete installation and proper operation of all the materials and equipment specified or detailed. C. Installation shall also include but not be limited to the installation of the ductwork system into the wash tunnel and equipment room areas. D. The heating system shall be installed by the contractor and connected to building services by the proper plumbing and electrical contractor SUBMITTALS A. Scale drawings showing heating equipment, location and utility services to be furnished and installed by contractor. B. Scale drawings shall include layout of equipment, layout of concrete slab and drains, waste oil piping and connections, required electrical power requirements for pumps and motors, electrical control conduit, wiring required and flue WARRANTY A. Installer hereby warrants to Owner that the equipment will be free from defects in material and workmanship commencing from the acceptance date and for a period of twelve (12) months thereafter. The warranty shall consist of replacement and installation of defective assemblies or parts, without cost, for a period of twelve (12) months after the acceptance date. Such warranty excludes remedy for damage or defect caused by abuse, chemicals, and/or modifications not approved by manufacturer, improper or insufficient maintenance, improper operation or normal wear and tear under normal usage. PART 2 - MANUFACTURERS 2.01 PRODUCTS A. Subject to compliance with requirements, provide the following: B. Model EL-340H Waste Oil Heater by Energy Logic, Inc.,

13 C. The use of Energy Logic catalog/model numbers, and the specific requirements set forth herein and on the drawings are not intended to preclude the use of another manufacturer's products or procedures, but are given for the purpose of establishing a minimum standard of design and quality for materials, construction and workmanship. Other manufacturers that are to be considered must be submitted in accordance with the provisions indicated in Supplemental Instructions to Bidders contained in the Project Manual EQUIPMENT A. Waste Oil Heating System I. Burner system equipped with oil pre-heater with a two stage heating system. First stage standby heater at 120'F and second stage flow heater at 160'F. The oil preheater shall be a separate component, not an integral part of the nozzle block assembly. The burner shall be equipped with an onboard atomizing air compressor. B. Description of Operation 1. The heating system shall be capable of burning multiple grades of used oil including crank case oil, transmission fluid and gear oils up to 90 weight including synthetic oils. C. Storage Tank I. The system shall be supplied with a 250 gallon workbench style oil storage tank. The tank shall be designed so that the oil filter and pump assembly are mounted to the side of the tank. The storage tank shall be equipped with heater support arms attached to the rear of the tank for mounting the heater assembly five feet above the top surface of the tank GENERAL REQUIREMENTS A. Height: 12'-4" including tank and cabinet. B. Width: 7' (Tank). C. Width: 12' (Cabinet). D. Depth: 3'. E. Additional space required for installation: 18"- clearance from single wall flue to combustibles, 6"- minimum clearance between unit and walls. F. Flue size: 8" flue tee with barometric damper included. G. Oil Storage Capacity: 250 gallons

14 H. Integrated Air Compressor. I. Squirrel Cage Blower. J. Free Air Delivery: 2,800 CFM. K. Warm Air Temperature Rise: 'F. L. Dual Adjustable Louvers with 24" Square to Round Duct COMBUSTION SPECIFICATIONS B. Combustion Air Requirements: 80 CFM. C. Fuel Flow Rate: 2.25 gal. per hour. D. Input btuh: 340,000 max. E. Electrical: Volts, MAX 25 Amp breaker. G. Current Draw: 17 amps. F. Efficiency: stack temperature of 'F gross QUALITY CONTROL A. Complete system shall be UL tested and listed WARRANTY A. The manufacturer shall guarantee the waste oil heater system, and all component parts thereof against defective material and workmanship for a period of one (3) years from date of installation. The guarantee shall consist of placement and installation of defective assemblies or parts, without cost, for a period of one (3) years after the date of installation. The warranty shall cover the stainless steel heat exchanger 5 years at 100% replacement cost and an additional 5 years prorated equally each year. PART 3 - EXECUTION 3.01 GENERAL A. Comply with manufacturer's instructions for installation of waste oil heating system. Consult with manufacturer's technical representative for specific recommendations before proceeding with equipment installation INSTALLATION

15 A. Waste oil heating system shall be installed in strict accordance with manufacturer's requirements and instructions. All equipment shall be installed complete and in perfect operating condition. Adjust and clean equipment and leave ready for owner. B. Duct work system and supports shall be installed in strict accordance with SMACNA manual "HVAC Duct Construction Standards." 3.03 OPERATION A. Use only UL approved fuels: used crankcase oil, used ATF and #2 fuel oil STARTUP AND MAINTENANCE A. All equipment shall be accessible for maintenance and repair using common hand tools. High maintenance components will be of the type and location to minimize drain down of system or disturbance of other system components. Installation Drawings: Prior to shipment of equipment, a complete set of installation drawings shall be provided by manufacturer. B. Operational Check-Out: Upon completion of installation and inspection, the waste oil heating system shall be placed in the automatic mode and run for a period of two hours. Failure of the system to provide the specified heating shall constitute failure of this test. C. Shop Drawings: Submit shop drawings for the installation of all piping and items of equipment. Provide copies of all approved shop drawings to all contractors to assure proper coordination and installation of equipment. Provide electrical requirements for all items of equipment requiring electrical power to assure proper wire size and breaker sizes to be provided by electrical contractor. Provide all plumbing requirements for all items of equipment requiring plumbing rough in to assure proper pipe sizing and location to be provided by the plumbing contractor. D. Instructional Manual: The manufacturer shall submit three typed copies of the Repair and Maintenance Manuals. The Manuals shall be complete with the operating instructions, servicing instructions, reference part numbers, and descriptions to include the following: I. General Description with illustrations. 2. Operating instructions. 3. Service Instructions. 4. Lubrication requirements. 5. Preventative maintenance. 6. Troubleshooting procedures. 7. Tabulated list of replacement parts as referred to in exploded views, and a cross reference to commercially available components. 8. Safety instructions. 9. Wiring Schematic. END OF SECTION