HYDRO 800 PAGE 3 WASH TANK & WASTE SYSTEM DRAWING PAGE 4 WASH TANK & WASTE SYSTEM SPARE PARTS LIST
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1 SERVICE MANUAL & SPARE PARTS LIST PRIOR TO JULY 00 HYDRO 00 PAGE CABINET SPARE PARTS DRAWING PAGE CABINET SPARE PARTS LIST PAGE TANK & WASTE SYSTEM DRAWING PAGE 4 TANK & WASTE SYSTEM SPARE PARTS LIST PAGE 5 JET SYSTEM DRAWING PAGE JET SYSTEM SPARE PARTS LIST PAGE ELECTRICAL PARTS DRAWING PAGE ELECTRICAL SPARE PARTS LIST PAGE 9 WIRING DIAGRAM PRIOR TO 9 PAGE 0 WIRING DIAGRAM POST 9 PAGE COMPONENT WIRING PAGE WIRING TIMED DRAIN CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON, STAFFORDSHIRE ST JUNE 00 WO
2 CLASSIC GLASS & DISHING SYSTEMS LTD H00 CABINET PARTS FACIA PANELS SEE PAGE 4 A A A 9 5 A B A When fitted 4A ISSUE JUNE 00 WO
3 CLASSIC GLASS & DISHING SYSTEMS LTD CABINET PARTS H00 ITEM DESCRIPTION PART No CABINET T..4 CORNER PIECE OUTER.. CORNER PIECE INNER.. 4 BALL CATCH ASSEMBLY..0 5 BASKET RUNNER L/HAND POST 9 T0..L BASKET RUNNER R/HAND POST 9 T0..R DOOR T..5 DOOR PIN 0../ SPACER..5/ 9 CLIP..5/ 9A BUSH INSERT FOR DOOR PIN..5/ 0 HANDLE... CABINET SCREW.. ER W009 ELEMENT kw HY0 O RING SEAL FOR ELEMENT HY0 SCREW FOR HANDLE & SEAL../4 BASE/LOWER PANEL T0.. FOOT HY4 0 RINSE TANK HY FRONT PANEL T0../ TOP PANEL VERS (0mm) 0../ TOP PANEL VERS & VERS (0mm) 0../ PANEL SCREW..40/ A SELF TAPPING SCREW..40 NUTS FOR ELEMENT.. A ER MM EXT SHAKEPROOF../ COVER FOR RINSE ELEMENT.9./ PLASTIC NUT.9./ 9 TEE PIECE DOUBLE../ TEE PIECE SINGLE.. 0 RINSE HOSE.. BACK PANEL T0.. HOSE CLIP.4./ NUT.. 4 DRAIN BOLT.9.5 4A SEAL FOR DRAIN BOLT.9. 5 CLIP FOR SELF TAPPING SCREW..4/ SOAP ELBOW ASSEMBLY../ASS SOAP TUBE RT DOOR PLUNGER ASSEMBLY.. 9 DOOR MICRO ASSEMBLY..0/ 40 TEMPERATURE INDICATOR HY4 4 RINSE AID TUBE.. PAGE ISSUE JUNE 00 WO
4 CLASSIC GLASS & DISHING SYSTEMS LTD H00 TANK AND WASTE SYSTEM PARTS 4 0A 0 C B A NOTE: These Air Pressure Chambers & Switches are NOT interchangeable YOU MUST CHANGE LIKE FOR LIKE 9A ISSUE JUNE 00 WO
5 CLASSIC GLASS & DISHING SYSTEMS LTD TANK & WASTE SYSTEM H00 ITEM DESCRIPTION PART No HOSE FOR TOP OUTLET 0.4. HOSE FOR BOTTOM OUTLET HOSE FOR BOTTOM INLET HY 4 HOSE FOR TOP INLET HY4 5 WASTE OUTLET HOSE HY05 CLIP (40/0).4./5 AIR TRAP ASSEMBLY SQ TYPE..AA NEW TYPE AIR TRAP FROM 4/99 NOT INTERCHANGABLE A AIR TRAP NEW TYPE - ROUND POST 4/99../H B O RING - POST 4/99..5H C NUT..4 HOSE TO AIR PRESSURE RT 9 PLASTIC NUT MEDIUM.. 9A PLASTIC NUT LARGE O RING SEAL LARGE 45 ID 9.. O RING SEAL 40 ID.. BOSS TO S 9..4 WASTE BOSS 9.0. SPIGOT../ DRAIN PLUG T0.0. FILTER BASKET TOP 9../B A FILTER BASE 9../C B FILTER COMPLETE 9../D NUT FOR FILTERS.. RINSE AID INJECTOR..0./ CLIP.4./ RINSE HOSE.. 0 HOSE FROM INJECTOR TO RINSE TANK.. TUBE TO RINSE AID BOTTLE RT CLIP -0mm..0/ AIR PRESSURE - PRE 4/ AIR PRESSURE - POST 4/99..9/H PAGE 4 ISSUE SEPTEMBER 000 WO
6 CLASSIC GLASS & DISHING SYSTEMS LTD H00 & JET SYSTEM 5 4 RINSE ARM 0A 0 ARM ARM S D S D S D BLANK S S S S D D D D BLANK JET ARRANGEMENT Right Hand 4 ARM RINSE ARM 0A 0A 0 0A RINSE ARM ARM Left Hand 4 Right Hand 45 0 RINSE ARM Left Hand ISSUE JUNE 00 WO ASSEMBLY OF PARTS
7 CLASSIC GLASS & DISHING SYSTEMS LTD & JET SYSTEM H00 ITEM DESCRIPTION PART No TOP BOSS../4 CORK SEAL.. FLANGE../ 4 RINSE HOSE.. 5 CLIP (/0).4./ CLIP (5/50).4. HOSE../ METAL TUBE NOT REQ 0 CENTRE BOSS WITH BUSHES..0/ 0A BUSH..9 NUT FOR SECURING ARM../ ARM../5 RINSE ARM../ NUT FOR JET../ JET R/H 'D' - WIDE../0W JET L/H 'S' WIDE../9W RINSE JET../ NUT FOR RINSE JET../ RINSE BLANK../ 0 CENTRE PIN../ BOTTOM FLANGE(SAUCER ER)..0/ BRASS SUPPORT../ 4 RINSE SUPPORT FITTING 9 TO 9 0MM SHAFT..0/A RINSE SUPPORT FITTING - POST 9 5MM SHAFT..0/4A CENTRE ELBOW WITH SUPPORT..5/ CROSS TUBE..4 REAR ELBOW ASSEMBLY../ TUBE T..A 9 COLUMN ONLY T.. 0 O RING SEAL 9.. NUT.. CLIP.4./4 HOSE FOR TOP OUTLET HOSE FOR BOTTOM OUTLET SEAL.5.9 NUT.. 40 DRAIN PLUG T PLASTIC FILTER TRAY FRONT FILTER SUPPORT POST / 4 CENTRE SUPPORT 0..9/0 44 RIGHT HAND SUPPORT POST / 45 LEFT HAND SUPPORT POST / 4 BASKET RUNNER - LEFT HAND POST 9 T0..L 4 BASKET RUNNER - RIGHT HAND POST 9 T0..R Note: BASKET RUNNERS ARE 5mm BACK TO FRONT PAGE
8 CLASSIC GLASS & DISHING SYSTEMS LTD H00 ELECTRICAL PARTS METAL FACSIA PANELS & STICK ON FACSIA A - Vers B - Vers C - Vers A 4 SOAP ASSEMBLY 0 A ISSUE JUNE 00 WO
9 CLASSIC GLASS & DISHING SYSTEMS LTD ELECTRICAL PARTS H00 ITEM DESCRIPTION PART No A METAL FACSIA PANEL (5MM WIDE) 0../4 STICK ON FACSIA FOR A FASC/H00 B METAL FACSIA PANEL (55MM WIDE) 0../V STICK ON FACSIA FOR B FASCIA/H00 NT C METAL FACSIA PANEL (50MM WIDE) 0../5 STICK ON FACSIA FOR C FASC/H00-NL ON/OFF..4/ 4 KNOB VTKNOB 5 CONTINUOS..5 - AMP /4 SAFETY CONT/ DELAY & BASE TDELAY 0 PRESSURE FOR SQ AIR TRAP..9 AIR PRESSURE FOR ROUND AIR TRAP..9H MAINS CABLE..0/ SECURING GLAND../ TERMINAL BLOCK../A PCB FOR SOAP CLM 0 DOOR PLUNGER ASSEMBLY.. DOOR MICRO ASSEMBLY..0/ ELEMENT 4.5 kw - PHASE HY40 A SEAL FOR PHASE ELEMENT HY40 NOT SHOWN ELEMENT 4. SINGLE PHASE 9.. NUT FOR PHASE ELEMENT HY40 COVER FOR PHASE ELEMENT HY404 0 THERMOSTAT ( BOTH)../ KNOB FOR STAT../A COVER../A A SCREW.9./9S DOUBLE SOLENOID WATER VALVE.. 4 CAPACITOR.5 mf..0 WITH R/A OUTLET 9..0/R WITH BLANK 9..0/B NOT SHOWN HOUSING FOR (FRONT) FOR 9..0/R 9../A HOUSING FOR (FRONT) FOR 9..0/B 9../B IMPELLOR 9.. SEAL KIT FOR SHAFT.. GASKET FOR HOUSING 9..B BACK PLATE FOR HOUSING 9..B SOAP ASSEMBLY LPP4AA 0 - VARIABLE 4MIN FOR A ( METAL BODY) VARI4 - VARIABLE 4MIN FOR ITEM B & C FLAT PLASTIC BODY VARI4/ DOUBLE HEATER INDICATOR LIGHT..E PAGE JUNE 00
10 RINSE ELEMENT Det Pump ELEMENT CLASSIC GLASS & DISHING SYSTEMS LTD HYDRO 00 PHASE ONLY - SERIAL No PRIOR TO??? - 9 LIVE TERMINAL BLOCK ELECTRICAL SCHEMATIC DIAGRAM HYDRO 00 Version WO/TL SAFETY 5 ON / OFF RINSE AIR PRESSURE 0 9 RF SUPRES DOOR ISSUE JUNE 00 WO CONSTANT DOOR DELAY DOOR 4 CUTOUT RINSE CUTOUT RINSE STAT STAT A 4 5 NEUTRAL TERMINAL BLOCK INLET SOLENOID VALVE Timer Motor Wash Pump Wash Pump
11 ELECTRICAL SCHEMATIC DIAGRAM HYDRO 00 ph/ph WO/RD NEW LINE MACHINE WITH B & B S 4 5 Det Pump Version CLASSIC GLASS & DISHING SYSTEMS LTD HYDRO 00 ph/ph FROM SERIAL No??? ISSUE JUNE 00 WO A 4 Timer Motor Wash Pump Wash Pump
12 A A () RINSE ELEMENT A A ELEMENT SAFETY () RL 04/0 This drawing is not to scale DOOR MICRO S/W CONT- S/W () () () ON/OFF S/W () A DELAY A () () TCB () N E TERMINAL BLOCK L A A A DOOR A H00 DISHER TOP PANEL COMPONENT WIRING NOTE: () = Double Cable.5 = Cable ()
13 /DOUBLE ON / OFF HYDRO 00 FITTING A TIMED DRAIN MIN. DRAIN PARTS REQUI T M Description Qty Part No A P S DOOR DRAIN DRAIN x DP DRAIN HOSE x DPHOSE DRAIN x../5 DRAIN x..4/a HOSE CLIP x.4. ON/OFF x..5 ( six pin switch )
14 EARTH EARTH EARTH EARTH SAFETY RINSE H DISHER with optional Drain Pump TRANSFORMER 4Volt CONTROL SYSTEM FROM MARCH 00 Serial No?????- AIR PRESSURE SOAP PCB OPTIONAL EXTRA Drain pump system EARTH DOOR CYCLE DRAIN RELAY RELAY DELAY DRAIN. AMP FUSE AMP TCB / 4 MIN POWER ON LIGHT TOP ON/OFF WATER HOT LIGHT TOP CYCLE TOP / 4 MIN FRONT OF MACHINE TOP CONT TOP DRAIN ITEMS BELOW THE TANK CUTOUT ELEMENT CUTOUT CAPACITOR CAPACITOR DRAIN RINSE ELEMENT RINSE STAT STAT SOAP INLET WATER SOLENOID VALVE
15 L CLASSIC H DISHER REVISION E LM-H-4 L L N Drawing TNL N E 4Volt CONTROL SYSTEM FROM MARCH 00 Serial No?????- APS /4 MINUTE ON / OFF CYCLE / 4 MIN CONT SWTICH DRAIN OPTIONAL DRAIN SYSTEM RELAY DRAIN RELAY DELAY CABLES 4v 0v RINSE ELEMENT ELEMENT CYCLE INTERLOCK REMOVED CABLE DRAIN OPTIONAL DRAIN SYSTEM SOAP DOOR INLET WATER VALVE SPARE CONNECTIONS FOR RINSE BOOSTER OR AIR BREAK TANK TO COIL OR RELAY 4Volt 0Volt INSIDE LOWER PANEL DRAIN
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